Commercial Refrigerator & Freezer Service Manual. Solid Door J series Model JRF-19

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1 Commercial Refrigerator & Freezer Service Manual Solid Door J series Model JRF-19

2 TABLE OF CONTENTS 1.FEATURE CHART 1-1. FRONT VIEW/PLAN VIEW:JRF-19 2.WIRING DIAGRAM 3.PART DETAIL 3-1.TOP GRILLE 3-2.REFRIGERATION COMPARTMENT 3-3.CONTROL BOX 3-4.DOOR 3-5.COOLING COMPARTMENT 4.MAIN COMPONENTS 5.ELECTRONIC CONTROLLER INSTRUCTION 6.PARTS LIST 7.REPLACEMENT OF MAIN COMPONENTS

3 1.FEATURE CHART MODEL :JRF-19 Part Name NO PART NAME PART CORD NO PART NAME PART CORD 1 BOTTOM HINGE(R) K3F DRAIN GUIDE PAD K3F ASS'Y DOOR(UR) K1DFC ASS'Y EVAP HOUSING K3F ASS'Y DOOR(TR) K1DFC EVAP FREEZER K1D ASS'Y TOP GRILLE(B) K1D EVAP MOTOR G8F TOP GRILLE(T) K1F DRAIN GUIDE K3F TOP HINGE(R) K3F DRAIN GUIDE PAD K3F CABIENT SIDE PANEL(T)(L) K3F ASS'Y EVAP HOUSING K3F ELEC BOX K1F CASTER(BREAK) K3F CONDENSER K1D CASTER K3F CONDENSER MOTOR G8F MIDDDLE HINGE(R) K3F COMP NEK2150 G1D DEFROST HEATER K2D CABINET SIDE FIX(T) K1F DRAIN PIPE K1D CABIENT SIDE PANEL(T)(R) K3F DRAIN CASE G8F EVAP REFRIGERATOR K1D AIR DUCT K1D EVAP MOTOR G8F DRAIN GUIDE K3F

4 2.WIRING DIAGRAMS 2-1. WIRING DIGRAM 2

5 3.PART DETAIL 3-1.TOP GRILLE TOP GRILLE (T), TOP GRILLE (B) 1 1 TOP GRILLE(T) K1F FRONT PCB CASE K3F TOP GRILLE(B) K1F DOOR LOCK P FRONT P.C.B 3 FRONTP.C.B(DUAL) K3D Refrigeration Compartment Cycle Assembly 1 1 COMP(NEK2150GK) G1D SUCTION PIPE(A) K1D DRYER BR CONDENSER K1D CONDENSER FAN MOTOR G8F CONDENSER FAN BLADE M STEPPING MOTOR K1D FREEZER IN (Dryer REFIGERATOR STEPPING MOTOR 3

6 PART DETAIL Drain Pan Assembly 1 1 DRIAN PAN HEATER K3F DRAIN GUIDE K3F DRAIN CONNECTOR G8F DRAIN HOSE HEATER T8F FREEZER 3 4 Drain Case Assembly DRAIN HOSE CAP K3F DRAIN CASE G8F DRAIN PIPE K1D DRAIN PIPE GUIDE G8F DRAIN CASE BRACKET G8F Condenser Fan Motor Assembly 1 1 CONDENSER FAN MOTOR G8F CONDENSER FAN BLADE M CONDENSER MOTOR BRACKET K1D

7 PART DETAIL 3-3.CONTROL BOX ELEC BOX K3F MAIN PCB G1D SMPS( ) K3F SMPS( ) KF ELEC BOX INNER COVER K3F POWER SWITCH 30281Q HARNESS DISPLAY PCB K3F HARNESS MAIN K1D DOOR GASKET DOOR GASKET K3R REFIGERATOR DOOR GASKET K3F FREEZER 5

8 PART DETAIL EVAP.Fan 4 1 EVAP FAN MOTOR K3F EVAP FREEZER K1D EVAP REFIGERATOR K1D D SENSOR K3F EVAP MOTOR G8F Freezer Duct & Refrigerator Duct EVAP HOUSING COVER(B) K3R DRAIN HOSE G8F FAN COVER K1D LED LAMP P LED LAMP COVER G2F EVAP HOUSING COVER(F) K1D

9 MAIN COMPONENTS 4-1.COMPRESSOR model JRF-19 refrigerant R404a Voltage 115 Comp. model NEK2150GK Part code Starting Type G1D CONDENSER DRYER Model Refrigerant Spec. Part code JRF-19 R-404a C-052-S M CAPACITOR Model JRF-19 Voltage 115 Running 165Vac uf Starting 4-4.EVA FAN MOTOR Model JRF-19 Voltage 115 Motor Model. IS4420ODWSN-2A Part code P8F CONDENSOR FAN MOTOR MODEL JRF-19 Voltage 115 Motor Model IS4420DWSG-1 Part code G8F

10 MAIN COMPONENTS 4-6.EVA DEFROST HEATER Model Voltage Spec Part code JRF V 280W K2D LED LAMP Model JRF-19 Voltage 12 Spec. 2.9W Part code P MAIN PCB Model JRF-19 Voltage 115 Spec.. 88 SEGMENT Part code G1D SMPS Model Voltage Spec.. Part code Model Voltage Spec.. Part code JRF V 60HZ OUT:12V/8W K3F JRF V 60HZ OUT:12V/20W KF DOOR SWITCH Model JRF-19 Voltage 115 Spec.. 1.0A Part code K1D

11 5.ELECTRONICCONTROLLERINSTRUTION 5-1.HOW TO USE THE PANEL 9

12 Part list Part name Code Material Q TY ASS Y DOOR(T)(R) K1DFC00100 URETHANE ASSY 1 ASS Y DOOR(U)(R) K1DFC00200 URETHANE ASSY 1 AIR DUCT K1D GI 0.4T 1 BOTTOM HINGE (R) K3F SUS304-2B CASTER G8F STOP 4 INCH 2 CASTER G8F MOVE 4 INCH 2 COMPRESSOR G1D NEK2150GK 1 CONDENSER MOTOR BRACKET K1D GI 2T 1 D/K BRACKET K1D GI 2T 1 DOOR STOPPER(B) B1R SUS304-2B 1.5T 1 DOOR SWITCH K1D V 1.0A 1 DRAIN CASE G8F PP 1 DRAIN CONNECTOR A G8F NY66 1 DRAIN CONNECTOR B G8F NY66 1 DRAIN GUDIE PAD K3F F-PS 1 DRAIN GUIDE K3F AL 1T 1 DRAIN HOSE CAP K3F ABS 1 DRAIN HOSE GUIDE G8F PA66 1 DRAIN HOSE HEATER T8F V 10W L=700mm 1 DRAIN PAN HEATER K3F V 55.6W L=3185mm 1 DRAIN PIPE(R) K1D CU 1 EVAP COIL K1D FRE 1 EVAP COIL K1D REF 1 EVAP HOUSING COVER(B) K1D AL 2 EVAP HOUSING COVER(F) K1D AL 2 FAN BLADE M Ф200 CCW AL 1 FAN BLADE B3D Ф150 CW AL 1 FAN COVER K1D SWRM 2 FILTER DRYER 052S M S, Spoulan 1 FIN-CONDENSER K1D CU 1 FRONT PCB K3F F 1 FRONT PCB CASE K3F ABS 1 HARNESS DISPLAY PCB K3F HARNESS 1 HARNESS MAIN K1D HARNESS 1 HEATER CABINET G2R SILICON 1 HEATER DEFROST K2D SUS-PIPE 1 HEATER MULLION(HOR) G1D SILICON 1 10

13 Part name Code Material Q TY LED LAMP P V 2.9W L=307mm 2 SMPS K3F INN115V~230V OUT12V 8W 1 KG INN115V~230V OUT12V 20W 1 MAIN PCB G1D V 1 MIDDLE HINGE (R) K3F SUS304-2B 3.5T 1 MOTOR G8F IS 4420DWSG-1 (CCW) (115V-47W) 1 MOTOR G8F IS 4420DWSN-2A (CW) (115V-43W) 2 MULLION FRAME COVER(H) K1F PVC 2 MULLION OUT COVER K1D SUS439-#4 0.6T 1 PIPE(DRYER-CAPI TUBE) K1D CU 1 PIPE(TEE-SUC) K1D CU capillary IDФ1.2 L=1600mm 1 PIPE(COMP-DRAIN) K1D CU 1 PIPE(CON-DRAIN) K1D CU 1 POWER SWITCH 30281Q R SENSOR K3F SHELF K1F SWRM 2 SHELF STANDARD K3F SUS304-2B 4 STOPPER SPRING PLATE(R) B1R SUS304-2B 1 SUCTION PIPE(A) K1D CU capillary IDФ1.2 L=2000mm 1 THERMAL FUSE T8F N80 1 TOP GRILLE (B) K1D EGI BLACK 1 TOP GRILLE (T) K1F SUS439-#4 1 TOP HINGE (R) K3F SUS304-2B 3.5T 1 STEPPING MOTOR K1D HARNESS STEPPING MOTOR K1D HARNESS 1 11

14 7.REPLACEMENT OF MAIN COMPONENTS 7-1. TOP GRILLE PART A. Unscrew the screw located on both side of top grille (t) with the top grille (t) fixture B. Hold up the top grille (T) C. Unscrew the screw located on both side of top grille (B). 12

15 REPLACEMENT OF MAIN COMPONENTS D. Unscrew the screw located on the cabinet top cover. E. Pull out the harness display pcb located on back of top grille (B). You can replace the mascot, key, front pcb and front pcb case, etc. 13

16 REPLACEMENT OF MAIN COMPONENTS 7-2.REPLACE DOOR 7-2. REPLACE DOOR A. Disassemble top grille (t) and top grille (b) as described section 7-1. B. Unscrew the top hinge C. Lift the door (T) and pull it out. D. Unscrew the middle hinge 14

17 REPLACEMENT OF MAIN COMPONENTS E. Lift the door (U) and pull it out. Then you can replace new doors and assemble them, those processes are opposite to disassemble them. 15

18 REPLACEMENT OF MAIN COMPONENTS 7-3. REFRIGERATION COMPARTMENT S PART - Duct and Lamp - T-sensor and D-sensor - Evaporator coil andf-sensor - Defrost heater (freezer only) - Evaporator fan motor and fan blade REPLACE DUCT AND LAMP A.Disassemble the Duct REPLACE D SENSOR (BLUE) A.Disassemble the Duct as in B. Disconnect the connector and pull out the D-sensor from the evap.replace the new one. 16

19 REPLACEMENT OF MAIN COMPONENTS C.Take off the thermal fuse from the evap.replace the new one REPLACE THE EVAPORATOR COIL AND R-SENSOR A. Welding off the connection suction pipe(b) and evap. B. Unscrew the screw located on back side of evap. housing. 17

20 REPLACEMENT OF MAIN COMPONENTS C. Take off the evaporator. D. Disconnect the connector and Unscrew the screws located on sensor cover and pull out the R-sensor from the evap.sensorguide,replace the new one REPLACE THE DEFROST HEATER (FREEZER ONLY) A. After lift the evaporator up, disconnect the connectors with harness defrost heater and disassemble the defrostfixturespring and split the hooks of the evap.. 18

21 B. Replace the new defrost heater and fix it with heater fix spring.connect the connectors. REPLACEMENT OF MAIN COMPONENTS How to measure the Amps.of the evaporator defrost heater Disconnect the connectors of the evaporator defrost heater. Then, prepare the additional Power Source(220V/50Hz) and the Amp. Meter. Connect the connectors of the evaporator defrost heater to the additional power source and read amp. Value from the Amp.Meter REPLACE THE EVAPORATOR FAN MOTOR AND FAN BLADE A. After lift the evaporator up, unscrew the screw which used in fixing motor fixture. B. Disconnect the connectors of harness motor. 19

22 Then you can replace the evaporator fan motor and fan blade. REPLACEMENT OF MAIN COMPONENTS 7-4. CONTROL BOX PART - Power relay - Transformer - Main PCB A. Disassemble top grille (t) as described section 7-1 A B. B. Pull out all connectors connected with control box. C. Unscrew the screws located on front of evap-housing. E. Pull out the harness main. F. Unscrew the screws used in fixing power relay and trans former. 20

23 G. Disconnect the main PCB fixture. Then you can replace the power relay, trans former and main pcb. REPLACEMENT OF MAIN COMPONENTS 7-5. CONDENSER UNIT - Compressor - Condenser fan motor(fan Blade Ф200) - Dryer filter - Stepping Motor - Condenser The comp. Base is locatedon both side on the top of the cabinet by screw, and you can replace the Compressor,stepping motor,dryer,suctionpipe,condenser coil Condenser fan motor, ETC. on it. 21

24 REPLACEMENT OF MAIN COMPONENTS 7-6. REPLACE THE CABINET HEATER AND MULLION HEATER A. Disassemble the liner frame cover with the and edge of 一 type screwdriver.(left/right/top/bottom side) 22

25 B. Disconnect the cabinet heater and pull it out. You can replace the cabinet heater with the new one. C. Assemble the liner frame cover.(left/right/top/bottom side) REPLACEMENT OF MAIN COMPONENTS D. Disassemble the mullion frame cover with the and edge of 一 type screwdriver. 23

26 E. Take apart the mullion out cover from the mullion, then disconnect the harness mullion heater and harness door switch F. Change the old mullion heater/door switch and install the new one with the gap between wires 1.2 inch. G. Insert the mullion out cover into the original position, then screw it on both side of the mullion.(this process is opposite to disassemble the mullion out cover ) 24

27 H. Assemble the mullion frame cover.(this process is as alike as assembling the liner frame cover) 25

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