Smarter Washing Solutions AGGST RM 150

Transcription

1 Smarter Washing Solutions AGGST RM 150 Modular Wash Range

2 Unrivalled knowledge of our specialist market and a full understanding of customer expectations puts us at the forefront of our field. Smarter Washing Solutions Around the globe, the Mining and Minerals industry is met with challenges and uncertainty. There is a growing need to meet today s stringent specifications for cleaner and higher quality aggregates, more effective water recycling processes and the drive to provide highly productive equipment. It is therefore vital to invest in a flawless washing system, that is made to be more productive and smarter today than ever before. McCloskey International has been a market leader for more than 30 years in providing superior quality equipment to a large customer network worldwide. To ensure we remain at the forefront of our industry, we make it our goal to assure our customers that the service we provide is second to none and, that we continually meet their exact specifications for their requirements. We have two state of the art manufacturing facilities, our headquarters in Ontario, Canada and European headquarters in Co. Tyrone, N. Ireland. McCloskey International is the largest independent manufacturer of portable crushing, screening and washing equipment in the world. MWS is the obvious choice to be the preferred partner in delivering the Modular, Mobile and Static Washing Systems worldwide. Our unique approach incorporates partnership, engagement and collaboration underpinned by market leading experience and a commitment to the highest health and safety standards. We ensure the appropriate skill set is applied to the design and quality of all our washing products to meet the specific challenges of our customers requirements. MWS is the perfect choice for taking your challenges and delivering smarter and more efficient solutions to washing. 2 3

3 AGGST 150 RM The McCloskey AggStorm range takes washing to the next level by providing robust and reliable equipment for the most challenging applications. The AggStorm 150 is a modular design plant to remove harsh, clay-bound material from natural and crushed gravel, stone and ore feeds that cannot be removed by rinsing or screening alone. AggStorm is an effective solution to be used in the aggregate and mining industries. The log shafts rotate in opposite directions and are timed to obtain an overlap of the paddle shoes for maximum scrubbing action. The AggStorm s design features ensure smart performance in the harshest environments. It guarantees it will transform your clay-bound material into premium, unsurpassed end product. McCloskey Washing Systems strives to provide the most robust and reliable equipment for the most demanding applications. We listen and collaborate with our customers to provide the best results for their projects. 4 5

4 AGGST 150 RM x5 linear Pre-screen - Feed material rinsed to remove sand prior to logwasher 2. Material scrubbed in logwasher 3. Light/Trash removed & dewatered on 8x4 linear dewatering screen 4. Scrubbed Aggregates rinsed on 8x4 linear dewatering screen 5. Sand & Silt collected in sump tank & pumped to CSP/ Sandstorm 6. Aggregates transferred to sizing screen 4 Key features Dimensions & Weights Length 50ft (15.3m) without conveyors fitted Width 20ft (6.1m) without conveyors fitted Height 25ft (7.7m) with 8x4 post rinsing screen fitted Modular design TPH capacity Ability to integrate with the SandStorm range Robust for heavy duty applications Low water consumption Rubber lined catch boxes and outlet chutes Cast steel blades Full walkway access Pre-plumbed Wash down hose reel Wired to Isolators 3 6 Options 6ft x 2ft (1.8m x 0.6m) trash screen for dewatering of lights/organic materials 12ft x 5ft (3.7m x 1.5m) two-deck inclined pre-screen Can be supplied as a complete turnkey washing system or as a separate unit Single & Double sand pre screen options Stockpiling conveyors available Patent Pending 5 Applications Sand & Aggregates C&D Waste Recycling 6 7

5 technical data Pipework Pre-plumbed at factory Rubber lined pipework at wear points Trash screen 8ft x 4ft (2.4m x 1.2m) linear vibrating dewatering screen for dewatering lights and trash contaminants from log washer Rubber lined catchbox and chutes for wear and noise reduction Logwasher Pre screen 12ft x 5ft (3.6m x 1.5m) linear vibrating prescreen to remove sand prior to logwasher Single and double grade sand options Isoslated spraybars Rubber lined catchbox and chute for wear and noise reduction. Walkways Full access to all areas of machine Galvanised walkways as standard 2.5ft (762mm) wide walkways Aggregate Rinsing screen 8ft x 4ft (2.4m x 1.2m) linear vibrating rinsing screen for rinsing aggregate prior to sizing screen Isolated spraybars Rubber lined catchbox and chute for wear and noise reduction AGGST RM 150 MAXIMUM power requirement Total kw 100 Total HP 133 kva Approx Required 140 Log washer Twin shaft log washer Sump tank Integrated sump tank to collect discharged water & grit 100/100 slurry pump Fully rubber lined pipework AVERAGE water requirement m 3 /h 200 US gpm

6 AGGST RM 150 Power - Two 22kw electric motors. Shaft drive - Two belt driven synchronised high torque planetary gear boxes belts fully guarded, shaft speed changes can be easily done by changing the drive pulleys to alter throughput and retention time depending on feed rate. Shafts - Twin shafts with heavy wall tube and welded paddles in a spiral arrangement to reduce impact loading on shafts and reduce power consumption. Blades - Heavy duty manganese steel cast blades blade weight kept under 20 kg to ease manual lifting during installation. Shaft Bearings - Large diameter sealed spherical roller bearings incorporating remote greasing. Lower bearing is removed from the hull wet area and protected from water ingress by shaft slinger and removes the need for troublesome water flush gland packing system, and bearing temperature sensors. Hull - Internal length 7.25m heavy duty 8mm plate hull body with reinforcing ribs, hull incorporates side access doors (patent pending) to allow clean out of entangled contaminants, blade changing and spray bar nozzle unblocking. Spray bar system - Incorporates 3 independently controlled spray bars, one each side of hull (recycling applications) and one centre bar, each bar has a valve at the end for ease of clean out. Feed point - Material inlet area directs the feed stream to prevent entrapment of lightweight contaminants. Options:- Variable speed drive (VSD) gives extra flexibility to allow control of shaft speed for variations of the feed material

7 A Commitment to Washing 12 13

8 CONTROL SYSTEM All of our control systems can be modified to suit customer preference and interact with other equipment on site as required. Machine Control System MWS offer a range of control system options on the AggStorm Modular Wash Plant from basic motor isolators on the machine to fully automated controls. Graphical user interfaces are used for ease of operation. All key data such as water flow, pressure, motor current etc. is displayed in real-time to allow operators to keep a close eye on all aspects of the machine. Common functions include automatic start / stop, feeder speed control and conveyor radial drive. Radio Control All major control and automation functions are also available via Radio Control. Our robust transmitter handset is kept with the operator to ensure safe and easy control of the machine. Remote Diagnostics The highest level of control allows all key data to be transmitted wirelessly to a second graphical user interface located in the cab of the loader feeding the AggStorm. This option gives complete control and information feedback to the machine operator from the comfort and safety of the operating cabin. All operational data as well as any fault codes and parameters are transmitted to the loader display module. This provides information and warnings to allow the operator to take the appropriate action in a controlled and timely manner

9 Where there s washing, we re there. McCloskey s success is built on a reputation for designing and manufacturing top quality equipment which offers exceptional value. But this success is not due to McCloskey alone. Key partners in our business are the dealers who market, support and service the products we build. OUR Global Network Our drive to expand our operational footprint has been a hallmark of the business for many decades. We now trade and operate in more than 100 countries. Excellence. Simply delivered

10 At MWS we are committed to: Providing our customers with the highest performance and most reliable products. Our customers rely on us to deliver quality products that go above and beyond expected performance. Delivering Innovation. We are constantly striving to improve the Mining & Minerals and Waste & Recycling industry by integrating new technologies. These allow our customers to add maximum value, to produce high quality end products and to strengthen their market share. Maintaining the highest standards for safety and quality is reflected in our innovative methods and our state of the art technology. Most of all, that commitment is reflected in the dedication and expertise of the people who work for us. After Sales Service Following delivery of our highly productive products, our customers benefit from a comprehensive After Sales Service which ensures that our quality service and attention to detail goes beyond machine dispatch. This important service is staffed and resourced to provide fast response times and excellent service

11 North American Headquarters 1 McCloskey Road, Keene, Ontario, K9J 0G6, Canada T 1 (705) F 1 (705) E sales@mccloskeywashing.com W mccloskeywashing.com European Headquarters 47 Moor Road, Coalisland, Co. Tyrone, BT71 4QB, N. Ireland T +44 (0) F +44 (0) E sales@mccloskeywashing.com W mccloskeywashing.com A Division of McCloskey International McCloskey International reserves the right to make changes to the information and design of the machines on this brochure without reservation and notification to the users. McCloskey International assumes no liability resulting from error or omissions in this document. Copyright McCloskey International All rights reserved. Smarter Washing Solutions