Equipment Information

Transcription

1 2050D Equipment Information INDEX: DESCRIPTION AND KEY FEATURES LAYOUT NOMINAL TECHNICAL DATA CONFIGURATION Reg. U.S. Pat. & TM Off. Sealed Air Corporation All rights reserved. Printed in Switzerland The 9 Dot Logo and Sealed Air are registered trademarks of Sealed Air Corporation (US). No part of this manual may be reproduced or transmitted to any party without prior expressed written consent from Sealed Air Corporation.

2 1 Description and key features 1.1 Description The Cryovac 2050D is a Vertical Form-Fill Seal machine, especially designed for the packing of pumpable foods and liquids. It offers great speed with flexibility when packing hot or cold products, with or without particulate up to 30 mm in diameter. The 2050D is designed to operate with Cryovac s full range of oxygen barrier films. The film is automatically formed into a tube which is continuously filled. With our unique squeeze roller technology we accurately control the weight providing a pack with no headspace, the tube is then heat sealed and separated into a finished pouch. The machine can operate with three different film widths (230 mm, 350 mm or 420 mm), achieved by interchangeable tooling and can pack from 0.2 to 2.3 liters of liquid. Using 420 mm width film, 2.3 liters of product can be packaged at approximately 34 products/min and depending on pack size and product viscosity the 2050D is capable of packaging up to 48 products/min. The 2050D incorporates a servomotor drive providing accurate and fast film feed. Microprocessor controlled for speed and accuracy, the 2050D's processor has a 30 channel memory for storing different packaging and/or product and a touch screen interface for operator control and trouble shooting. Construction is simple and robust. All critical parts are manufactured in 304 stainless steel and anodised aluminium, resistant to the corrosive environment often found in food production and packaging rooms. Designed with ergonomics, safety and hygiene in mind it is easy to use and clean, simple to maintain and meets all relevant European legislation for safety and hygiene. 1.2 Key features Unique minimum head space with our squeeze roller technology Wide range of pack sizes, from 0.2 to 2.3 liters (optional 0.06 liter) Versatile: Quick and easy film roll and product changeover Up to 48 packs/min (depending on product and pack size) 30 channel touch screen memory Servomotor film drive Cold and hot fill - up to 96 C Hygienic design makes cleaning easy and effective Good access for maintenance Robust high quality build standard using food approved materials throughout Utilizes well proven and reliable mechanical systems 2

3 2 Layout Fig. 2-1, Layout 3

4 3 Nominal technical data 3.1 Machine dimensions Length, width & height See machine layout 3.2 Weight 2050D Pump 1134 kg approx. 350 kg approx. 3.3 Utilities Compressed air Air type Pressure Consumption Connection Electrical D Clean and dry 6 bar 42.5 m³/h (708 l/min) Hose fitting ¾" / 20 mm Voltage V No. of phases 3 phase, neutral, and earth Frequency 50 Hz Energy consumption per hour 0.3 kwh (average) Installed power 9 kw Current protection 25 A Klöckner - Moeller NZM6b NA Electrical - pump Voltage V No. of phases 3 phases + earth Frequency 50 Hz Energy consumption per hour 4 kwh (average) Installed power 4 kw Current protection 25 A 4

5 3.4 Working characteristics Product dimensions Length Height Volume 150 to 425 mm 102, 162, 197 mm Variable liters Seal bars End seal bar Length 3 or 5 ribs 220 mm 3 ribs 8 mm, 5 ribs 12 mm Center seal bar Length Film details Core diameter Film type(s) 425 mm Twin, 3.5 mm rib 230, 350, 420 mm 6 inches FS range Functional details Product fill temperature Up to 96 C Heating time 15 minutes Working speed Up to 48 products/min (depending on product and pack size) No. of operators 1 operator to monitor only 5

6 4 Configuration 4.1 Standard system Standard machine Declaration of CE conformity One set of tooling: 230, 350, or 420 mm. Each set of tooling includes one straight fill tube (1" for 230 and 350 mm, 1.5" for 420 mm), film core spacer, and sized spreader fingers. One 5 rib end seal assembly and corresponding spare parts kit (type to be specified at time of order) 4 sets of sized volume plates One basic European spare parts kit Printed film registration capability Servomotor controlled film drive Standard straight or easy-open end seal knife PLC controlled machine functions with LCD operator touch screen (language to be specified at time of order) Manual (language to be specified at time of order) 4.2 Additional machine options Code dater (4 lines x 7 characters/line). Includes letters (A-Z) and numbers (0-9). Diagonal seal kit. Available only for 230 and 350 mm tooling to produce a parallelogram shaped package with diagonal seals. Opaque film print registration kit, required when pre-printed opaque film is used. 60 ml pack option Additional fill tubes and / or tooling sets. Toolings can be 230 mm, 350 mm or 420 mm. Fill tubes can be straight (diameter 1" or 1.5") or side opening (diameter 1" or 1.5") for low viscosity products with no particulate to minimize foaming. 4.3 Additional machine accessories Integrated pumping system. Each pumping system is supplied with a positive displacement Waukesha pump with Integral Speed Reducer gearbox, pump standard inverter, conductive level control, speed potentiometer, LCD speed reference display, 100 liters holding hopper, and sanitary piping from pump to machine. Other options: available as C.I.P. or strippable pump port connections other than Tri-Clamp (i.e.: RJT, DIN) can be specified Waukesha pump with single lobe rotor. Single lobe rotors are used for large or delicate particulates. single mechanical seal as standard, twin seals can be specified. Up to 4 kw pump motor Standard exit conveyor to remove finished packages from the machine 6

7 4.4 Customization requests UV light kit to sanitize the inside layer of the film for sensitive products Sterile filtered air in top cabinet. Cabinet runs with positive pressure. This can work in combination with the UV light kit. Product level detector and overflow sensor Hopper with agitator Hopper with agitator and / or insulation Due to restrictions in ceiling height, fill tube can be in two parts. Note: Customization requests are subject to review by the Custom Engineering Department. 7