ECOJET EJ-10E & EJ-7E ELECTRIC CONVECTION STEAMER W/TWIN GENERATORS PARTS AND SERVICE MANUAL
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1 ECOJET EJ-10E & EJ-7E ELECTRIC CONVECTION STEAMER W/TWIN GENERATORS PARTS AND SERVICE MANUAL EFFECTIVE JULY 31, 2014 Superseding All Previous Parts Lists. The Company reserves the right to make substitution in the event that items specified are not available. ERRORS: Descriptive and/or typographic errors are subject to correction. MARKET FORGE Telephone: (802) Fax: (802) P/N Rev A (7/14)
2 TABLE OF CONTENTS SERVICE ADJUSTMENTS...3 WIRING DIAGRAMS...4 ILLUSTRATED PARTS LIST STEAMER EXPLODED VIEW CABINET BASE EXPLODED VIEW JULY 31, EJ-7E & EJ-10E
3 SERVICE ADJUSTMENTS ADJUSTMENT FOR HIGH ALTITUDE LOCATIONS NOTICE Contact the factory, the factory representative or local service company to perform maintenance and repairs. The steamer has been factory set so that when it is ON and during the READY phase, it will maintain water temperature in the steam generator tank at approximately 205 degrees Fahrenheit (just below water boiling point). However, for high altitude locations, an authorized servicer must adjust the steamer to achieve this temperature. To adjust: 1. Remove side panel and turn control panel power switch to ON. 2. Open compartment door, and after about 15 minutes, steam will be seen, entering the cooking compartment. 3. Turn thermostat shaft counterclockwise to lower temperature until steam just ceases to enter cooking compartment and READY light goes on. 4. Replace side panel. 5. Follow TESTING PROCEDURES in this manual. WATER FLOWS INTO DRAIN DURING SHUTDOWN When steamer is shut down and cold water is running continuously into the open drain, either or both solenoid valves did not close when steamer was turned off. 1. Disassemble solenoid valve(s) and examine for scale or foreign particles lodged in diaphragm or core tube. 2. Clean valve(s) thoroughly and reassemble, or replace valve(s). DRAIN WATER TEMPERATURE TOO LOW OR TOO HIGH Cooling solenoid valves are adjustable with fine adjustment screw on the bottom of the valve. 1. Run cooking compartment empty until drain temperature stabilizes. WATER OVERFLOWS INTO COOKING COMPART- MENT When steamer is first turned on for the day, and the following conditions occur: - READY light does not come on after about 15 minutes, Water begins to overflow into cooking compartment, Water fill solenoid valve is open, then any or all of these symptoms may indicate a problem with the operating probe due to either: 1. A short between the operating probe terminal and body of the steamer. Call your authorized servicer. 2. Excessive scale build-up on the operating probe. This acts as an insulation and prevents the probe from sensing the water level. It is therefore unable to close the water fill (solenoid) valve to shut off the water. As a temporary solution, with power OFF, unscrew probes, check visually, and clean or chip off scalant. Replace probe. This problem is an indication of severe harmful water conditions which should be corrected immediately to avoid damage to the components and ultimate malfunction of the steamer. HEATER ELEMENTS DO NOT COME ON When the steamer is turned ON and heater elements do not activate, and therefore, the READY light does not come on, then the contactors may be burned out. If a considerable amount of chattering of contactors has been previously experienced, then the thermostat bulb may be coated with scalant and unable to sense water temperature in the boiler accurately, and therefore unable to control the contactors. 1. Replace contactors. 2. Unscrew operating thermostat bulb, clean off scalants and screw thermostat bulb back in. This problem is an indication of inadequate water quality and is not covered under warranty. Have water quality analysed and corrected immediately to avoid complete malfunction of the steamer. 2. Turn fine adjustment screw on cooling solenoid valve out to decrease drain temperature and in to increase drain temperature. JULY 31, EJ-7E & EJ-10E
4 WIRING DIAGRAMS JULY 31, EJ-7E & EJ-10E
5 WIRING DIAGRAMS JULY 31, EJ-7E & EJ-10E
6 WIRING DIAGRAMS JULY 31, EJ-7E & EJ-10E
7 WIRING DIAGRAMS JULY 31, EJ-7E & EJ-10E
8 WIRING DIAGRAMS JULY 31, EJ-7E & EJ-10E
9 WIRING DIAGRAMS JULY 31, EJ-7E & EJ-10E
10 STEAMER EXPLODED VIEW JULY 31, EJ-7E & EJ-10E
11 STEAMER EXPLODED VIEW ITEM PART NO. DESCRIPTION EJ-7E EJ-10E * 1A Door Assembly, (Top) Door Assembly, (Top) 1 1A Door Assembly, (Top) Door Assembly, (Lower) Door Assembly Door Frame, Top Door Frame, Lower Door Frame Door Handle Assembly 2 2 * Door Handle Decal 2 2 * Door Handle 2 2 * Door Handle Plate 2 2 * Socket Set Screw, 1/4-20 x 1-3/4 2 2 * Socket Set Screw, 1/4-20 x 3/4 1 1 * Spacer 2 2 * Lock Washer, 1/4 2 2 * Hex Nut, 1/4-20 UNC Latch Assembly Door Bushing 8 8 5A Spacer - Upper 2 2 5B Spacer - Lower Door Panel, Top Door Panel, Lower Door Panel 2 ** Door Gasket, Top Door Gasket, Lower Door Gasket 2 ** Gasket Plate, Top Gasket Plate, Lower Gasket Plate Hinge Rod Hinge Rod 1 * Stainless Steel Washer Gasket Panel Screws, x 1/ Actuator c/w Retaining Ring 2 2 * Door Switch Striker 2 2 * Stainless Steel Washer 2 2 * NOT SHOWN. ** SELECT AS REQUIRED JULY 31, EJ-7E & EJ-10E
12 STEAMER EXPLODED VIEW ITEM PART NO. DESCRIPTION EJ-7E EJ-10E * Lock Washer, 1/2 2 2 * Hex Nut, 1/2-20 UNF Pilot Light - Green Pilot Light - Red Timer Dial, 60 Minutes, 60 Hz Power Switch Rotary Shaft Seal 2 2 ** Control Decal Control Decal Component Mounting Board 2 2 ** Level Control Board, 10K OHM 2 2 ** Level Control Board, 1M OHM Operating Thermostat 2 2 * Dial High Limit Thermostat Relay, Single Pole, 240V Relay, Double Pole, 240V Timer, 60 Minutes, 240V Buzzer, 240V 2 ** Contactor (208, 220, 240V) Contactor (380, 415, 480, 600V) Cooling Solenoid, 240V Fill Solenoid, 240V Blowdown Solenoid, 240V 2 2 ** Element ASM, 7.5 kw, 208V, (Top) Element ASM, 7.5 kw, 380 (220)V, (Top) Element ASM, 7.5 kw, 415 (240)V, (Top) Element ASM, 7.5 kw, 480 (277)V, (Top) Element ASM, 7.5 kw, 600 (347)V, (Top) Element ASM, 10 kw, 208V, (Lower) Element ASM, 10 kw, 380 (220)V, (Lower) Element ASM, 10 kw, 415 (240)V, (Lower) Element ASM, 10 kw, 480 (287)V, (Lower) Element ASM, 10 kw, 600 (347)V, (Lower) Element ASM, 12 kw, 208V Element ASM, 12 kw, 380 (220)V 2 * NOT SHOWN. ** SELECT AS REQUIRED JULY 31, EJ-7E & EJ-10E
13 STEAMER EXPLODED VIEW ITEM PART NO. DESCRIPTION EJ-7E EJ-10E Element ASM, 12 kw, 415 (240)V Element ASM, 12 kw, 480 (287)V Element ASM, 12 kw, 600 (347)V Element ASM, 15 kw, 208V Element ASM, 15 kw, 380 (220)V Element ASM, 15 kw, 415 (240)V Element ASM, 15 kw, 480 (287)V Element ASM, 15 kw, 600 (347)V Element Gasket 2 2 ** Terminal Block Section 4 4 * Terminal Block Rail Terminal Block Section, 380, 415, 480, 600V 3 3 * Terminal Block Rail Terminal End Section Ground Lug Steam Generator Tank 2 2 * Tank Cover 2 2 * Tank Gasket Probe 5", (Low Level Cut-Off) Probe 4.25", (Low Level) Probe 3.688", (High Level) Perforated Trough Pan Rack, (Upper) Pan Rack, (Lower) Pan Rack 4 * Hanger Pin Assembly Elbow, Brass, 1/4 C x 1/8 MPT Tee, Brass, 3/8C x 1/8 MPT Connector, Brass, 3/8 C x 1/8 MPT Connector, Brass, 1/4 C x 1/8 MPT Thermostat Fitting, Brass, 3/8 C x 3/8 MPT Elbow, Brass, 1/2 C x 3/4 MPT Connector, Brass, 1/2 C x 3/4 MPT Water Connection, 3/8 C Hose Clamp, 1" Elbow, 90, Brass, 1/2 C 2 2 * NOT SHOWN. ** SELECT AS REQUIRED JULY 31, EJ-7E & EJ-10E
14 STEAMER EXPLODED VIEW ITEM PART NO. DESCRIPTION EJ-7E EJ-10E Silicone Hose, Right Hand/Left Hand, 1/2 I.D. x 10" Hose Barb Elbow, Brass, 1/2 x 1/4" MPT A Steam Diverter S.S. Tube, 1/2 x Top Panel Side Panel Side Panel Left Hand Back and Side Panel Left Hand Back and Side Panel 1 * Nut Cage, 1/ Hex HD. Bolt, 5/16-18 x 1 Long Hex Nut, 1/4" Connector, Brass, 3/8 C x 1/8 FPT Elbow, 90, Brass, 3/8 C x 3/8 MPT Pressure Switch, Safety 5 PSI Copper Tube, 3/8" Hex Nipple, Brass, 1/2" Forged Elbow, 90, Brass 1/2" Hex HD, Plug, Brass 1/2" Compartment Strainer 2 2 * Thermal Switch 2 2 * ** Fuse, 600V, 1/2 A, ( V) Fuse 2A, 250V (208, 220, 240V) Fuse 2A, 250V (380/220, 415V/240V) 2 2 * ** Fuse Holder (208, 220, 240V) Fuse Holder (380/220, 415/240V) Fuse Holder (380, 415, 480, 600V) 4 4 * ** Transformer, V, 60 Hz, 100 VA T251 Transformer, 380/220V, 50/60 Hz, 100 VA T251 Transformer, 415/240V, 50/60 Hz, 100 VA Transformer, 600/240V, 60 Hz, 100VA 2 2 * Wiring Harness 2 2 * NOT SHOWN. ** SELECT AS REQUIRED JULY 31, EJ-7E & EJ-10E
15 CABINET BASE EXPLODED VIEW JULY 31, EJ-7E & EJ-10E
16 REF. PART NO. DESCRIPTION EJ-7E EJ-10E Hinge Rod Cabinet Door Assembly Flat Washer Pan Slot Head Screw, # 6-32 x 3/ Spring Lock Washer, # Magnetic Catch Magnetic Catch Plate Adjustable Flange Foot Tubing, 3/8" OD x 10" Long, Copper Connector, 3/8 C x 3/8 Nylon Tubing, 3/8" OD x 48" Long, Nylon Elbow, 3/8 C x 3/8 MPT, Nylon Bushing, 3/4" to 3/8", Nylon Filter Head, VH3 - NPT Nipple, Reducing, 3/4 x 3/8, Nylon Filter Tee Nipple, Reducing, 3/4 x 1/2, Nylon Reducing Elbow, 3/4" to 1/2", Brass Check Valve, Nylon Connector, 3/8 C x 3/8 MPT, Nylon Tubing, 3/8" OD x 20" Long, Nylon Sleeve, 3/8", Brass Filter - Large Scale Inhibitor, Small Kit, Filter Replacement Cartridges Pressure Gauge 1 1 * Mounting Bracket 1 1 * Mounting Bracket 1 1 *NOT SHOWN. ** SELECT AS REQUIRED JULY 31, EJ-7E & EJ-10E
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