OPERATION & INSTALLATION MANUAL AIR PURIFICATION SYSTEM (APS300)
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1 OPERATION & INSTALLATION MANUAL AIR PURIFICATION SYSTEM (APS300)
2 SAFETY IMPORTANT SAFETY INSTRUCTIONS - READ, UNDERSTAND AND SAVE This installation and operation manual contains important instructions and safety information about the Franke Air Purification System (APS300) Observe the following dangers, warnings, cautions and notices when installing and operating the Franke Air Purification System (APS300) Explanation of safety symbols DANGER DANGER Indicates potentially life-threatening danger or grave injury from electric shock. Indicates risk of injury. CAUTION CAUTION Indicates risk of minor injury. For your safety DANGER Electrical System - Energized electrical circuits present a potentially life threatening hazard. - Ensure the unit s power cord is unplugged before performing any installation work. - Ensure there are no other electrical power circuits connected to the APS Follow all lockout/tagout procedures for all electrical circuits. - Never hose down the APS300 or clean with a water jet. Risk of injury and/or damage to the equipment Making changes in the form of modifications or unauthorized repairs can lead to injury or damage to the equipment. - Programming and settings may only be performed by authorized service technicians. - Retrofi ts and repairs may only be performed by authorized service technicians. 1 of 6 - Do not make any modifi cations to the equipment that are not authorized by documentation provided by Franke Foodservice Systems, Inc. Risk of severe damage to the eyes and skin - The bulbs inside this unit emit ultraviolet (UV-C) radiation. - Avoid exposure to direct or refl ected UV-C light. - Never look into an illuminated UV-C bulbs without proper eye protection. Risk of eye irritation and discomfort of the respiratory tract - Ozone forms near UV-C bulbs. - Avoid excessive ozone exposure. - Operate this unit in an adequately ventilated area. CAUTION Possible health hazard from heavy lifting. - Lifting heavy objects can cause injury. - Do not lift or move the equipment without appropriate help or tools. NOTICE Damage can occur from improper transport. Improperly transporting the equipment can cause faults or damage. - Always transport in an upright position. - Transport the equipment so that it is protected from the elements, such as rain and moisture. NOTICE Damage can occur from using inappropriate tools. - Using inappropriate tools can damage components of the equipment. NOTICE General Reminders. - Do not discard any loose parts as they may be required for proper installation and operation. - Make sure line voltage matches the voltage requirements stated in the specifi cations sheet. - Unit must be placed as high as possible inside the medium temperature refrigerated storage space. - Do not install inside of a low temperature refrigerated storage space (freezer).
3 TABLE OF CONTENTS Safety 1 Table of Contents 2 General 2 Key Components 2 Installation 3 Periodic Maintenance 4 Troubleshooting 5 Manufacturer s Declaration of Conformity 6 Bulb disposal 6 New Equipment Limited Warranty 6 Description GENERAL The Franke Air Purification System (APS300) works by removing microbes, ethylene, hydrocarbons, odors and other contaminants from the atmosphere within a medium temperature refrigerated storage space, typically walk-in refrigerators. By removing these contaminants, fruits and vegetables maintain their color, texture and taste longer, extending shelf life and reducing waste. The APS300 is not meant to purify the air of low temperature refrigerated storage spaces, such as walk-in freezers. KEY COMPONENTS Fig. 1 Item # Description Reference Page 1 Clean Air Outlet 4, 5 2 Status Indicator Table 4, 6 3 Power ON/OFF Switch 4, 5 4 Circuit Breaker - 3 A 5 Item # Description Reference Page 5 LED Status Light 4, 6 6 Air Inlets 4, 5 7 Franke 24/7 Support 6 8 Power Cord - 6 4, 6 Table 1 2 of 6
4 INSTALLATION Installation Guidelines Example - 10 x10 Walk-In Refrigerator 1. Install the unit as close to the ceiling as possible, for optimum air purifi cation, while ensuring a minimum clearance above the unit of at least 4 (100mm) (See Fig. 2 & Fig. 3). Fig. 2 - Left-hand installation inside walk-in & minimum clearances Fig. 4 - Optimum placement of APS300 is right or left side of evaporator, alternatively inline (min. clearance 5 (1500mm)) Fig. 3 - Right-hand installation inside walk-in & minimum clearances 2. If unit cannot be installed close to ceiling, install at least 12 (300mm) above fl oor (from bottom of the unit). 3. Ensure minimum clearances of at least 4 (100 mm) can be maintained in front of air inlets and clean air outlet. (See Fig. 2 & Fig. 3) 4. Place unit in the walk-in so that the evaporator airfl ow does not directly blow into, or pull air through, the APS300 air inlets or clean air outlet, right or left of evaporator (See Fig. 4). This applies directly next to evaporator, further to the sides, or further down line (in front of or behind). 5. If the APS300 must be installed with its air inlets or clean air outlet directly in line with the airfl ow of the evaporator, ensure a minimum clearance distance of 5 (1500mm) to avoid excessive air fl ow through the unit (See Fig. 4). 6. Place unit so that the ON/OFF switch and LED lights are accessible. 7. Never install the APS300 in a low temperature refrigerated storage space (freezer). 8. If multiple units are required, distribute them evenly throughout the refrigerated storage space. NOTE: Each APS300 unit has the capacity to purify up to 2500 cu. ft. (70 cu. meters) of medium temperature refrigerated storage space. For spaces greater than 2500 cu. ft., additional APS300 units will be required. Installation Steps The power cord is attached to the front of the unit and may be caught and pulled during normal loading/ unloading of the walk-in refrigerator or cold storage 3 of 6
5 INSTALLATION area, creating a falling object hazard, if the not properly secured. Secure the power cord to shelving, a wall, or other stable surface, as close to the strain relief as possible, with fasteners approved by local and national electrical/mechanical codes to eliminate the potential hazard. Operation 1. Position the APS300 inside the medium temperature refrigerated storage space per the installation guidelines. 2. Plug the unit into the nearest un-switched electrical outlet rated to the voltage on the unit s model/serial number plate. 3. Secure the power cord. 1. Power unit on using the power ON/OFF switch located on the control panel. (Fig 5 & Fig 6) - The LED status light will briefl y illuminate red, before changing to green. This is normal during start up. 2. When the LED status light illuminates green, the APS300 is functioning properly. - If the LED status light does not illuminate green, refer to the Status Indicator Table (See Table 3). 3. The APS300 is designed to operate 24 hours a day, once it is powered on. Fig. 5 Power Switch - ON position Fig. 6 Power Switch - OFF position PERIODIC MAINTENANCE Weekly Maintenance Clean the exterior of the APS300 with a damp towel and ensure air inlets and clean air outlet are clear of debris. Annual Maintenance Risk of severe damage to the eyes and skin - The bulbs inside this unit emit ultraviolet (UV-C) radiation. - Avoid exposure to direct or refl ected UV-C light. - Never look into an illuminated UV-C bulbs without proper eye protection. The UV-C bulbs diminish in strength over time and need to be replaced every 12 months. The LED status light will blink red 5 times, repeatedly, when replacement is required. A slow, audible beep will also be heard when bulb replacement is due Replacement bulbs must be ordered through the Franke Service Network. Be sure to identify the product by model number APS300 to ensure the correct bulb replacement kit is ordered. Follow the instructions that come with the kit to complete the bulb replacement procedure. NOTICE Do not use UV bulbs, or any other lamps that may fit in the sockets and are sold by any other source other than Franke. Product performance will be affected and warranty may be voided. 4 of 6
6 TROUBLESHOOTING APS300 Troubleshooting Table PROBLEM POSSIBLE CAUSE WHAT TO DO Unit is not powered ON Table 2 Unit is unplugged Wall outlet is not working Unit s circuit breaker has been tripped 1. Verify unit is plugged into an outlet. 1. Plug unit into an alternate outlet, if possible. If original outlet is not working, use alternate and contact a licensed electrician to repair original outlet. 2. Verify that the outlet is un-switched (no ON/OFF light switch in circuit). 1. Visually check circuit breaker located on the control panel. If a white strip is visible, then the breaker is tripped and needs to be reset. (Fig 7 & 8) 2. Power unit off using the power ON/OFF switch located on the control panel. (Fig. 5) 3. Unplug unit from the outlet. 4. Reset circuit breaker located on the control panel by pushing the visible indicator back into the circuit breaker. (Fig. 8) 5. Plug unit into an outlet. 6. Power unit on using the power ON/OFF switch located on the control panel. (Fig. 5) NOTE: If these steps do not fix the problem, call Franke Technical Support at opt. 2 Fig. 7 Circuit breaker in normal condition Fig. 8 Circuit breaker in tripped condition Status Indicator Table LED STATUS LIGHT COLOR DESCRIPTION OPERATION WHAT TO DO Solid Green System is operating properly Unit continues to operate None 1 Red Blink 2 Red Blinks 3 Red Blinks 4 Red Blinks 5 Red Blinks Table 3 Low Fan Current Unit shuts off, LED Blinks and there is an audible beeping Contact Franke for service (Fig. 9) High Fan Current Unit shuts off, LED Blinks and there is an audible beeping Contact Franke for service (Fig. 9) Low Bulb Current Unit continues to run, LED blinks and no beeping Contact Franke for service (Fig. 9) High Bulb Current Unit continues to run, LED blinks and no beeping Contact Franke for service (Fig. 9) Bulbs Life Exceeded Unit continues to run, LED blinks and a slow, audible beep can be heard 5 of 6 Order bulb replacement kit through the Franke Service Network or contact Franke for service (Fig 9) Bulbs are not warranty parts
7 Troubleshooting Fig. 9 For service assistance call... Pour obtenir de l'assistance, veuillez contacter le FRANKE ( option 2) Franke 24/7 Support Fig. 10 Location of 24/7 Support Label and Status Indicator Table Fig. 11 Status Indicator Table NEW EQUIPMENT LIMITED WARRANTY Franke Foodservice Systems ( Franke ) warrants new equipment manufactured in Franke s own facilities to be free of defects due to poor materials or workmanship for the period of time listed below (following the date of original installation): Franke-Manufactured Equipment - Stainless Steel Surfaces Life of the equipment - Components 1 Years Parts and Labor - Replacement (Authorized Service) Parts 90 Days Parts and Labor - Ultraviolet (UV-C) Bulbs - 90 Days, excluding breakage Exclusions: Certain Franke parts that are expendable by nature and need to be replaced frequently may not be covered. Franke is not liable under these warranties for repairs or damages due to improper operation, attempted repairs or installation by unauthorized persons, alterations, water quality, abuse, fi re, fl ood or acts of God. Additionally, this warranty may be voided in the case of: - Failure to follow Franke instructions for use, care or maintenance. - Removal, alteration or defacing of the Frankeaffixed serial number. - Service by a non-authorized service company. - Use of non-oem parts. - Alteration of original design or wiring - Sensor cable damage due to misuse, abusive, stress or removal - Grease and/or corrosive chemicals inside the unit resulting in damage to metal surfaces or electrical components This warranty is conditional upon Franke receiving notice of any defect subject to this warranty within thirty (30) days of its original discovery by the Buyer. MANUFACTURER S DECLARATION OF CONFORMITY As the manufacturer of this product, Franke Foodservice Systems, 1 Franke Blvd, Fayetteville, TN , declare this product to conform to the standards of NSF/ANSI 2, UL Standard 507, and ACGIH BULB DISPOSAL Bulbs contain mercury. Dispose of according to local, state, or federal laws. This lamp uses a glow switch containing KR-85. Minimum starting temperature: 5 degrees Fahrenheit / -15 degrees Celsius. 6 of 6
8 For support, please call: Tel opt. 2 Franke Foodservice Systems Inc. 800 Aviation Parkway Smyrna, TN USA Franke Foodservice Systems, Inc, - Due to continuous product development, Franke Foodservice Systems, Inc reserves the right to make changes in design and specifi cations without prior notice. Under license Franke Technology and Trademark Ltd., Switzerland ( Rev. B, October, 2015)
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