Skymen Cleaning Equipment Shenzhen Co., Ltd. Ultrasonic Cleaner Instruction Manual
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1 Skymen Cleaning Equipment Shenzhen Co., Ltd. Ultrasonic Cleaner Instruction Manual Model: JP-360ST and JP-300ST Please read the manual carefully before operation. 1
2 INDEX 1. Working conditions General Structure & function Ultrasonic cleaning principle 6 5. Cautions Main parameters Instructions Maintenances 8 9. Trouble clearing.. 9 Figure (Structure diagram) Warranty card (The instruction manual suits for JP series ultrasonic cleaner) 2
3 Thanks for purchasing Skymen ultrasonic cleaner, the instruction manual note the necessary precautions during the installation and use, please read it carefully before operation and keep it for reference. Please ensure correct power and switch connect before starting the equipment. Be careful that the control panel will be corrosive under the condition of organic solution, strong acid and strong base. 1. Working Conditions Do not use the product under condition of : Where temperature fluctuate strongly Where it has high humidity and especially dew Where vibration or shock is strong Where corrosive gas or dust exist Where water, oil or chemicals splash. Where is easy to cause explosion. Machine Features: Ultrasonic power: 1800Wmax(360ST)/2400Wmax(480ST)/3000Wmax(600ST) /3600Wmax(720ST) Room temperature: -10 ~40 Room humidity: 2. General: 35~85 % Skymen JP series single tank ultrasonic cleaner are standard models in industrial field, 3
4 made of high quality SUS stainless steel plate, corrosion resistance and long lifespan, adopt with original South Korea ultrasonic transducer and advanced adhesive technology, high electro-acoustic conversion efficiency and strong ultrasonic power output. Equipped with automatic constant temperature heating device, heating range: room temperature~95. Skymen ultrasonic cleaner widely applied to industry of precision electronics, painting, semi-conductor, filter system, watch-clocks, glass, metal, jewelry, and medical instruments cleaning etc. 3. Str uctur e Function: Ultrasonic generator: output frequency is 40KHz (28/68/80/120/132KHZ are available for customized model).equipped with sweep function and compensation circuit, strong anti-interference ability, high output frequency precision. Transducer Convert electric power into Hi-Fi mechanical vibration energy, with broad band frequency, high power and high stability. Heating system: Automatic constant temperature heating systems, made up of heating panel, digital timer and temperature switch. Machine structure: below chart 1(on page 10) Timer: timer can be set by customer upon requirement 1-99hour Temperature: set temperature based on your demand, 20 ~ 80 can be setted. Ultrasonic control: A. ultrasonic tank: equipped with 40kHz 36-72pcs transducers. B. Ultrasonic tank: equipped with 4.5KW / 6KW/9KW/12KW heating tube. 4
5 C. Generator structure: Front view (Generator) 1. Current display: It shows working current or power of generator. 2. Power adjusting: adjust ultrasonic power by increasing power clockwise and decreasing power anti-clockwise, current changed accordingly. 3. Switch: it is generator power supply switch, switch on then generator starts to work. Back view (Generator) 1.Remote control: It will stop ultrasonic cleaning under uninterruptible power supply to protect the electronics wire 2: Parameters label 3.Fuse 4.Power socket: connect with 220V power 5. ultrasonic output: It is connection of generator and transducers. 5
6 6.Cooling fun: to cool the circuit board D. Operation panel: Temperature knob: set suitable temperature by clockwise and unclockwise. Heater ON: Heater working indicator, it turns red when heating system is working. Temp Reach: Heater indicator, it turns green when temperature reaches the setting number, heating system will stop working. Timer display: shows ultrasonic working time; Max working time is 99hours. Time can be set by hour or by minute. ON/OFF: Open or stop ultrasonic. Timer display Power off button Heater ON indicator Temp indicator light. It will auto on when temp reach set point. Temperature adjust knob 4. Ultrasonic cleaning principle: The ultrasonic cleaner uses transducers to generate sound waves; frequency is 28KHz or 40KHz. When the sound waves travel through the liquid, millions of tiny bubbles form 6
7 and burst continuously. This process is called a cavitation effect. The bursting bubbles scrub everywhere the liquid can penetrate. Intricate surfaces and difficult access areas, such as burs, endodontic files, serrated instrument handles, and hinged instruments, are cleaned more thoroughly and rapidly but no damage to cleaning objects. The cavitation is basic theory of ultrasonic. J P ser ies ultr asonic cleaner suits for aqueous solution, neutr al liquid is suggested. 5. Cautions befor e star t the machine: Place all buttons on OFF. Cleaning liquid is ready in tank, Empty tank working is forbidden! Don t let the liquid splash into the electronic parts, especially transducers. Start the ultrasonic when liquid temperature reaches we set. Don t start heating if no liquid or liquid level is lower than work level, or heating pad will be damaged. Don t contact the bottom directly (vibration plate), or may damage the transducers. Keep the machine in dry and cool environment. Generator power supply is 240V 50HZ and should be earthing. Cover the lid to reduce noise and attention to liquid drop and evaporation. Wash the tank if there is much deposit in the tank Don t pull inside liquid out if liquid temperature is not close to room temperature, to avoid the side tank which equip with heating tube deform. Don t move the machine when there is liquid inside tank to avoid splash. 7
8 Machine power supply is AC220V 50HZ must be grounded. 6. Main parameters: Type annotation: JP-600ST as example JP: Skymen standard series cleaner 600: 60pcs transducers ST: ultrasonic power adjusts series Model Tank size Ultrasonic Heating Ultrasonic Capacity Voltage power power frequency JP-360ST 600x500x450mm 1800W 4500W 40kHz 135L AC220V/50Hz JP-480ST 700x500x500mm 2400W 6000W 40kHz 175L AC220V/50Hz JP-600ST 800x600x550mm 3000W 9000W 40kHz 264L AC380V 3phase JP-720ST 1000x600x600mm 3600W 12000W 40kHz 360L AC380V 3phase 7. Instructions: Keep machine on the flat floor and must be grounded Connect power wire and ultrasonic cable correctly. Connect the drain pipe with factory drainage system Put into cleaning liquid to the working surface. Set temperature based on requirement and turn on the heater switch. Adjust ultrasonic power to Min., then start ultrasonic and adjust ultrasonic power to requirement after normal vibration. 8. Maintenance: Use high-pressure blast to clean dust of the control system regularly Clean the tank once a week at least 8
9 9. Trouble clear ing: Item Questions Possible reasons solutions remark A Power supply not connect Check and plug power switch B Fuse broken Check fitted power supply and fuse 1 No ultrasonic C Cable short circuit Connect fitted cable or replace a new D Transducer short circuit Inquiry our after service engineer E Other reasons Inquiry our after service engineer A Not strong ultrasonic cleaning Connect ultrasonic button and adjust B Too high too low liquid Adjust liquid into the best surface surface Adjust temperature into the most Suggestion 2 Not well cleaning C Too high too low temperature fitted D Not suitable cleaning liquid Stop and switch off power supply, E Other reasons replace suitable liquid after the previous liquid cool down. Inquiry our after service engineer A Heating power switch bad Check heating plug to correct connect linkage Check outlet line with multimeter: B Fuse broken if OK and resistance value is few 3 No heating C Other reasons hundreds then replace fuse. Suggestion If not OK,it s short circuit, replace heater. Inquiry our after service engineer 4 5 Temperature control failure Timer control failure A Thermostat loosen Fasten the thermostat header B Thermostat tube broken replace thermostat C Other reasons Inquiry our after service engineer A Timer knob out of control Loosen or tighten the screw B Timer failure Replace timer or digital panel C Other reasons Inquiry our after service engineer 6 Electric leakage 7 Other problems A Customer side not grounded To ensure grounded B Machine not grounded Check if machine earth wire loosen Inquiry our after service engineer 9
10 Structure diagram 10
11 10.Warranty card: Warranty card Skymen Ultrasonic Cleaner Model Out-of-factory Machine no. JP-360ST JP-480ST JP-600ST JP-720ST.. Working volt AC220~240V 50HZ AC380V 3phase Max power Ultrasonic frequency 7KW(360ST)/9KW(480ST)/12KW(600ST)/16KW(720ST) 28KHZ() 40KHZ() 68KHZ() 80KHZ() 120KHZ() Maintenances record Maintenance way Replaced parts P.I.C 01
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