COMPONENTS & HIGH PERFORMANCE SYSTEMS

Transcription

1 COMPONENTS & HIGH PERFORMANCE SYSTEMS

2 SAPELEM, SOLUTION CREATOR 3200 m² dedicated to customers FULL GRIPPING Suction cups Inflatable fingers Foam gaskets Magnets ROBOTICS SAPELEM chose innovation and therefore massively invests in research in order to imagine the cobotics and robotics of tomorrow. Pascal DENOËL President SAPELEM has proposed for more than 50 years handling solutions to facilitate manual or automated manipulation. Historically recognized for its innovations and the technical nature of its products, SAPELEM imposes itself in France and in other countries thanks to its ISO 9001 quality. Venturis Pumps Turbines Safety vacuum units VACUUM GENERATION 2 l SAPELEM l Components & High performance systems

3 French manufacturer 50 years of innovation R&D at the core of the activity Services: customer-friendly Handling Arms Under rail systems Balancers Intuitive tools ERGONOMIC HANDLING COBOTICS SAPELEM is a global operator in handling and distinguishes itself with its expertise and range of solutions. From vacuum gripping to the different movement assistance systems, SAPELEM solutions make the simplest and most complex handlings possible. For every need in industrial robotics or in cobotics (collaborative robotics), SAPELEM customers benefit from offers that are adapted to their specificities and their industry. Lifting beams Jib cranes & Rails Hoists Inverters LIFTING ASSISTANCE Components & High performance systems l SAPELEM l 3

4 FULL GRIPPING SUCTION CUPS FLAT SUCTION CUPS 1.5 BELLOW SUCTION CUPS 2.5 BELLOWS SUCTION CUPS > High lifting capacity > Flat products > Stable support > Swivelling effect > Horizontal and vertical gripping > Flexibility and stability > Irregular surfaces > Horizontal and vertical gripping > Parts of different heights FLAT SUCTION CUPS WITH STOPS NON-SKIDDING DOUBLE LIP SUCTION CUPS SUCTION CUPS FOR CHEESE > Very high lifting capacity > Thin and flat products > Anti-distortion stop > Slick products > High horizontal accelerations > Air tightness and resistance > Soft or hard cheeses > Other delicate or soft food > Customized intake grids SUCTION CUPS FOR BOTTLES OBLONG SUCTION CUPS OTHER FOOD SUCTION CUPS > Gripping by the bottom of the bottle > Gripping by the side of the bottle > Isolation flapper > Long, narrow and cylindrical products > Flat and 1.5 bellow ranges > Swivelling fixing > Suction cups for bakery products > Suction cups for eggs > Food silicone CE 1935/2004 standard 4 l SAPELEM l Components & High performance systems

5 ROBOTICS Whether it s cheese or large sheet metal, SAPELEM suction cups enable you to grab many different products. The wide range of SAPELEM suction cups, used in robotized industry, guarantees the efficiency of the most varied grips. GRIPPING GRIDS MANUAL SUCTION CUPS HANDLING SUCTION CUPS > Delicate food > Sliced food > Stainless steel standard or plastic customized > Vacuum setting without energy > Hermetic, smooth and clean surfaces > Simple to use > Foam or moulded gasket > High lifting capacity > Smooth or rough surface GRIPPERS INFLATABLE FINGERS GRIPPERS WITHOUT CONTACT HANDLING FRAMES > Breakable products > Male selection for hollow products > Female selection for exterior tightening > Breakable or porous products > Handling concave or convex objects > Parts to be turned upside down > Varied products and shapes > Pierced foam > Multiple suction cups SPRING SYSTEMS KNUCKLE JOINTS CUSTOMIZED GRIPPERS > Cylindrical range > Non rotating range > Adjusts the height differences > Gripping objects with angles > Vacuum tight > Free or lockable > Multiple suction cups or foam or grid > Material: aluminium or plastic > Incorporated vacuum generation Further information? You can write to contact@sapelem.com and ask for the SAPELEM robotic components brochure Components & High performance systems l SAPELEM l 5

6 VACUUM GENERATION VENTURIS MULTIFUNCTION V2I VENTURIS JUXTAPOSABLE V2I VENTURIS V2I ECO VENTURIS > ISO standard distributor > Unpluggable > Multifunction > ISO juxtaposable seat > First ISO venturi > Bistable distributor > Air saver > ISO 5.3 distributor > Safety without valve IN-LINE VENTURIS PNEUMATIC SUCTION DEVICES SPECIAL VENTURIS > Handling in dusty surroundings > Pneumatic transportation of objects > Unpluggable venturis and silencers > Very high suction flow > Low air consumption > Pneumatic transportation > Working in harsh environments > Very high suction flow > Special refractory and easily decontaminated steels INDIVIDUAL VENTURIS SINGLE-STAGE VENTURIS TURBO VENTURIS > Independence of each suction cup > Easy to fix and fit > Air and speed saving > Wide suction flow range > Powerful and resistant > Material choice: brass, stainless steel, PVC > High suction flow > High vacuum level > Very silent 6 l SAPELEM l Components & High performance systems

7 ROBOTICS Our technical and objective approach enables us to define the ideal component. The SAPELEM experts give the companies advice on how to get the optimal vacuum network: powerful, quick, simple and economical. VACUUM PUMPS VANES VACUUM PUMPS SUCTION UNITS SAFETY VACUUM UNITS > For a machine or a network > High vacuum level > Vacuum filter and adjustment valve included > High suction flow generation under reduced vacuum level > Gripping light and porous products > Vacuum filter and regulation valve included > Pneumatic or electric > Handling heavy loads > Many securities and alarms VACUUM CIRCUITS VACUUM FILTER CONTROL DISTRIBUTION > Protection of the vacuum circuit > Wide suction flow range > Transparent jar > Pneumatic, electro-mechanic > Electronic, digital display > Vacuumeters > 3/2 solenoid valves > 5/2 and 5/3 electro-distributors > Air tight SAFETY VALVES CONNECTIONS BLOW > Pilot controlled safety individuals > Selection individuals > Non return for vacuum network > Connectors with cover > Snap connectors > Hoses > Noise reduction > Adjustable power > Focus and accurate blow Further information? You can write to contact@sapelem.com and ask for the SAPELEM robotic components brochure Components & High performance systems l SAPELEM l 7

8 VACUUM LIFTING BEAMS STANDARD LIFTING BEAMS SPIDEM MODULEM PIVOTEM > Lifting capacity up to 400kg > Symmetrical adjustment of the suction cups > Secured vacuum generation > Ideal balancing of the load > Lightness and ergonomics > Protected vacuum circuit Lifting capacity up to 2,000kg Secured vacuum generation 4 tools adapted to your application > Single suction cup Modulem > In-line Modulem > H-shaped Modulem > Telescopic Modulem > Lifting capacity up to 400kg > Horizontal/vertical swivelling > Swivelling movement with jack > Secured vacuum generation CUSTOMIZED LIFTING BEAMS CONCRETE CONCRETE FURNACE UNDERSIDES CONCRETE SLABS 8 l SAPELEM l Components & High performance systems

9 COBOTICS CE and EN certified SAPELEM vacuum lifting beams hold the parts thanks to the vacuum under a hoist or a trolley. They are solid tools that ensure the handling of products in complete safety. Our standard or customized lifting beams are easy to use and are the ideal solution to handling heavy loads. SPOOLS EMBOSSED SHEET METAL ROUNDED BOTTOMS TANKS BY TROLLEY FLAT WINDOWS WINDOWS BY CRANE 8-TON PLATES DOORS 12M REFRIGERATING PANELS CARBON PANELS WINDSCREENS CARBON BLOCKS Further information? You can write to contact@sapelem.com and ask for the SAPELEM lifting beams documentation Components & High performance systems l SAPELEM l 9

10 ZE SOLUTION MANIPULATOR ZE SOLUTION SAPELEM ELECTRONIC LIFTING SYSTEM ensures dynamics and lifting capacity MULTI-ARTICULATED ALUMINIUM ARM assists horizontal movements EMBEDDED SOFTWARE commands and controls the system communicates and manages the settings CONTROL HANDLE transfers the movements of the hand; you only have to give a 20g effort DIFFERENT CONFIGURATIONS ZE SOLUTION RAILS ZE SOLUTION ARM VERTICAL GUIDANCE Work zone of big dimensions; possible to install without pillars. Working area defined by arm s reach (max. 4.7m, depending on the load) 10 l SAPELEM l Components & High performance systems

11 COBOTICS With its range of intuitive manipulators, SAPELEM proposes a real interaction between the tool and the operator. A person helped by the machine can naturally lift heavy loads effortlessly, removing Repetitive Strain Injuries as well as increasing productivity. SAPELEM has created a range of standard manipulators answering the most common applications. ATTACHMENTS Different integrations are possible depending on the restraints of your work zone. PILLAR TO AFFIX TO THE GROUND BALLASTED BASIS TROLLEY ON RAILS FUNCTIONS CHANGING TOOLS CONSTANT MASS LOAD CELL SETTINGS > Screen with customizable display > Direct setting without computer CONNECTIONS > Tool changing system > Fast and safe > Balancing variable loads > Weighing handled products > Transmission of information > Reliability of the connections Further information? You can write to contact@sapelem.com and ask for the ZE SOLUTION SAPELEM documentation Components & High performance systems l SAPELEM l 11

12 ERGONOMIC MANIPULATOR ZE SOLUTION STANDARD ZE SOLUTION SUCTION CUPS ZE SOLUTION PALLETIZER > Horizontal grippers > Handling flat and air tight products > Capacity up to 100kg > Vacuum generator with air saver > Grippers for pallets > Up to 7 pallets > Effortless handling; preserves the back > Version with 360 inverter for control > Ergonomic extended handle ZE SOLUTION GLASS ZE SOLUTION HOOK > Grippers for windows (max. 240kg) > Main applications: windows, pining, palletizing, transfer > Effortless handling; preserves the back > Optimal work pace > The simplest gripper > Strong and economic > For any object with a ring > Manipulable load up to 300kg 12 l SAPELEM l Components & High performance systems

13 COBOTICS For more efficiency, SAPELEM has developed and standardized grippers to answer common handlings or handlings adapted to an activity. Our customers benefit from a complete, well tested, quickly operational and economic system. ZE SOLUTION AUTOMATIC CLAMPING ZE SOLUTION MAGNETS - BENDING ASSISTANT > Gripping parts by obstacles > Gripping with interior or exterior tightening > No command button > Continuous and safe support > Economic gripper > Gripping mechanical parts > Unloading cutting machine > Permanent magnet and electromagnet > Simple, strong and economic PNEUMATIC SOLUTIONS In addition to the electronic balancers, SAPELEM offers pneumatic solutions answering simple lifting demands. BALANCERS UNDER ARM BALANCERS UNDER JIB CRANE VERTICAL GUIDANCE UNDER RAILS Further information? You can write to contact@sapelem.com and ask for the ZE SOLUTION SAPELEM documentation Components & High performance systems l SAPELEM l 13

14 CUSTOMIZED MANIPULATOR CUPS CARDBOARD BOXES BY SUCTION CUPS BARRELS BY SUCTION CUPS TANKS BY SUCTION CUPS WOODEN PANELS BY SUCTION CUPS WINDOWS BY SUCTION CUPS WINDOWS BY SUCTION CUPS HOT WATER TANK BY CLAMPS BARREL BY CLAMPS RACKS BY CLAMPS FLEXIBLE PLATE BY CLAMPS STATORS BY CLAMPS ELECTRIC COMPONENT BY CLAMPS l SAPELEM l Components & High performance systems

15 COBOTICS Every customer demand is unique, and that is why the SAPELEM experts perform customized missions to conceive specific gripping equipment in every industry. Functional analysis, 3D conception, test, our design office builds in and provides efficient solutions to the manufacturing process of its customers. PUMPS BY FORKS CRATE BY FORKS EGG TRAYS BY FORKS HOOKS CAR AXLE BY MAGNETS BALANCING OF TOOLS BY HOOKS SPOOL BY SPUR 6 3 METAL SHEET BY MAGNETS TRANSFORMERS BY HOOKS COMPRESSOR BY SPUR Customer goa 1 Ergonomic posture 2 Ergonomic effort 3 Cognitive stress ergonomics 4 Breakable products 5 Voluminous products 6 Heavy products 7 Large work zone 8 Inverter application 9 Swivelling application 10 Optimized work pace 11 Configurable gripper Components & High performance systems l SAPELEM l 15

16 SYSTEM ENGINEERING LOADING - UNLOADING OF PRESS FOR AERONAUTICAL PARTS GRIPPER FOR WINDOWS WITH FILM METAL SHEETS AUTOMATIC UNSTACKER WORKSTATION FOR TURNING 1000KG SPOOLS UPSIDE DOWN 16 l SAPELEM l Components & High performance systems

17 COBOTICS Other than its expertise in manipulators, SAPELEM can guide you in the global optimization of your handlings, while respecting a work environment that is safe and adapted to every operator; SAPELEM studies the workstations implantation to guarantee the best ergonomics and proposes specific solutions and additional equipment. RSI CONSEQUENCES In France, more than three fourths of the recognized occupational diseases are Repetitive Strain Injuries (RSIs). They are the source of 8 million work stoppage days and represent an annual cost of 800 million euros for the companies. (Source CRAM, the regional health insurance office) There are varied symptoms, and they have multiple risk factors that are linked to work organization: excessive efforts, uncomfortable postures, repetitive movements, extended static work, stress The consequences are immediate: direct and indirect costs for the company as well as civil and penal risks for the managers. This is why SAPELEM and its team of ergonomists, research and development engineers, and business manager engineers offer you to assess your work environment to optimize your production flow, the ergonomics and the performance of your teams. WORKSTATION EQUIPMENT LIFTING TABLE LEAN MANUFACTURING > Arrangement modular components > Space optimization > Productivity increase > Enables working at a constant height > Enables positioning the load at the right height ANTI-FATIGUE MAT > Avoiding any muscle fatigue in legs > Gaining insulation > Securing work environment CONVEYOR > Handling loads with flat bottom > Removing work painfulness > Increasing work pace Components & High performance systems l SAPELEM l 17

18 SERVICES ORGANIZATIONAL EXPERTISE > Consistency of the handling flows > Creation of specifications ERGONOMIC EXPERTISE > Ergonomist studying the workstation > Solutions against RSIs > Workshop audit CÉDRIC - WAREHOUSE MANAGER GRIPPING EXPERTISE HEA > Tests on the customer products > Determining solutions INDUSTRIAL VACUUM EXPERTISE > Establishing a vacuum generation > Optimization of a vacuum circuit > Failure analysis CHRISTINE - TELEPHONE RECEPTION SAFETY SAFETY EXPERTISE > Application of European standards > In particular EN FEASIBILITY STUDY > Draft projects > Digital mock-up > 3D cube immersion 18 l SAPELEM l Components & High performance systems LOÏC - STEEL AND ALUMINIUM WELDER

19 ROBOTICS & COBOTICS Close to its customers and listening to their needs, SAPELEM offers services to obtain maximal productivity of robotized lines and work on tough working conditions. With a regional representative and more than 4,000 references in stock, SAPELEM proposes a complete and local offer service to help its customers improve their performances. GENERAL CONTRACTING > Complete workstation elaboration > Peripheral equipment integration CONTROL CHRISTOPHE - COMPONENTS TESTING > Compliance analysis > Food compatibility test LTH FORMATION > Ergonomics and posture > Vacuum technology > Use > Maintenance SÉBASTIEN - MANIPULATOR ASSEMBLY PROFITABILITY MAINTENANCE > Preventive and curative > After sales service hot line > On site USE ON DEMAND > Loan for trial or rental > Short-term rental > Pay per use FINANCING STÉPHANE - LIFTING BEAMS ASSEMBLY > Long-term rental > Credit report Components & High performance systems l SAPELEM l 19

20 TRUST US WITH YOUR PROJECTS; WE WILL GIVE YOU THE QUALITY OF OUR PRODUCTS AND OUR WORK METHODS. A FEW EXAMPLES OF HANDLED PRODUCTS: GRIPPING We grab eggs, cheese, metal sheets, plastic or glass parts; at high pace, strong accelerations, high temperature; dry or greasy, clean or dusty parts VACUUM We feed gripping hands, we empty tanks, presses, we shape windscreens, we do vacuum transport HANDLING We handle pallets, cardboard boxes, engines, windows, computer servers, plastic crates, spools, and all sorts of mechanical parts, such as cylinder heads, brakes, tanks; on unstacking, palletizing or assembling workstations LIFTING We lift plane wings, marble plates, concrete blocks, sheet metal, glass panels, suburban train windscreens SPECIFIC We provide the support of parts in machining, we remove smokes, we suck up sea water, we assist operators on bending workstations, and we also palletize automatically. Non contractual informations 4 rue des Ajoncs F Angers Beaucouzé +33 (0) contact@sapelem.com -