2015 Honeywell Users Group Europe, Middle East and Africa
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1 2015 Honeywell Users Group Europe, Middle East and Africa Safety System Lifecycle Support and Honeywell s capabilities in Industrial Fire & Gas Johan School, Honeywell (Product Manager Safety Systems) Moataz Ziadi, Honeywell (EMEA Sales Leader F&G IS Wireless)
2 Agenda Safety Manager General Overview FSC Migration Details Industrial Fire & Gas Solutions Honeywell International All Rights Reserved
3 Honeywell.com 2015 Honeywell Users Group EMEA Safety Manager General Overview 3 Document control number Honeywell Proprietary
4 Meet the Safety Standard IEC 61508/11 Safety Manager is TUV SIL 3 approved out of the box Supports two IO families: Chassis IO Universal Safety IO Centralized and distributed applications Supports TUV approved online modification technique Application changes Hardware changes Hardware additions Release migrations Safety Manager SIL 3 out of the Box Honeywell International All Rights Reserved
5 Universal Safety IO Features High density 32 channel redundant universal I/O module Supports AI, AO, DI and DO signals on any channel Universal two wire termination Standard line monitoring TÜV SIL1, 2 and 3 certified Compatible with existing Safety Manager installations Extreme temperature range -40 to +70 degrees C, -40 to +158 degrees F Ethernet up to 100km / 6 switch levels Low latency SOE (1 msec) Supports HART pass thru Flexibility Meeting Project Need Honeywell International All Rights Reserved
6 Distributed / Localized Safeguarding UNIVERSAL Safety Logic Solver Ideally suited for: Well head applications or pipeline control, other distributed applications SIL 3 Universal IO technology with: Function Logic Diagram execution Safeguarding the process Even in the event communications to the Safety Manager are interrupted. Application transparency Providing More Flexibility and Process Availability Honeywell International All Rights Reserved
7 SAFETY MANAGER A.R.T. SAFETY MANAGER A.R.T. REDUNDANT CHASSIS IO SAFETY MANAGER A.R.T. REDUNDANT CHASSIS IO Provide High Reliability/Availability Safety Manager well-proven redundancy architecture delivering maximum: Safety, Availability, and Reliability Safety Manager A.R.T. option Multi fault tolerance on I/O buss Targeted for: Projects where timely maintenance cannot be offered: Unmanned platforms Lack of adequate maintenance skills SAFETY MANAGER A.R.T Honeywell International All Rights Reserved
8 Integrate with ICSS at Controller and HMI Level Advanced Experion Integration CEE peer-to-peer communication HMI Data access Integrated Alarm Notifications Console station support Experion PKS Simplified Engineering and Maintenance Honeywell International All Rights Reserved
9 Honeywell.com 2015 Honeywell Users Group EMEA FSC to Safety Manager Migration 9 Document control number Honeywell Proprietary
10 Business Drivers Extend lifecycle Modernize the Safety System Extends capital investment; Protects intellectual property Update to the latest safety standards; Use most modern safety features Why Would you Migrate? Honeywell International All Rights Reserved
11 The Next Evolution Path What is NEW Protect your intellectual property by migrating your FSC system to the 21 st Century safeguarding technology: Extend the lifetime of your safeguarding system Introduce the latest safety features Prevent a rip and replace Maintain all your field wiring and devices Maintain the safety application Limit training for maintenance and engineering staff Revolutionary Technology Delivered in an Evolutionary Way Honeywell International All Rights Reserved
12 Expansions & Migrations 1 st part EUCN & SafeNet Safety Manager R160 & FSC R800 2 nd part Hardware & Software migration Safety Manager R160 & FSC R800 Focus: TPS expansion Safety Manager connection to the EUCN TÜV certified Fail Safe communication between FSC and Safety Manager Focus: FSC migration Hardware migration kit(s) to replace FSC Central Parts with Safety Manager controller TÜV certified application migration tool for migration from FSC to Safety Manager Revolutionary Technology Delivered in an Evolutionary Way Honeywell International All Rights Reserved
13 Safety Manager on EUCN 1 st part Total Plant Solution Expand your process units with Safety Manager LCN NIM ENIM Fault Tolerant Ethernet UCN EHPM FSC SM EUCN / FTE Revolutionary Technology Delivered in an Evolutionary Way Honeywell International All Rights Reserved
14 Hardware Migration to Safety Manager 2 nd part Hardware Migration Kit(s) Maintain your IO modules, field instruments and wiring and obtain the 21st Century safety features FSC with Native I/O Safety Manager with Native I/O Honeywell International All Rights Reserved Universal Safety IO with Hart pass through Revolutionary Technology Delivered in an Evolutionary Way
15 Hardware Migration to Safety Manager 2 nd part Hardware Migration Kit(s) Maintain your IO modules, field instruments and wiring and obtain the 21st Century safety features FSC with Safety Manager I/O Safety Manager with Safety Manager I/O Honeywell International All Rights Reserved ISA secure Revolutionary Technology Delivered in an Evolutionary Way
16 Application Migration 2 nd part TÜV approved application migration tool Maintain your application & save test time and training of maintenance & engineering personal TÜV Approved Verification Revolutionary Technology Delivered in an Evolutionary Way Honeywell International All Rights Reserved
17 Application Validation FSC Convert TÜV Approved Verification Verify Migrate Load Safety Manager Honeywell International All Rights Reserved
18 Honeywell.com 2015 Honeywell Users Group EMEA Industrial Fire and Gas Solutions Honeywell Moataz Ziadi 20 Document control number Honeywell Proprietary
19 Some Statistics Around Industrial F&G Fire and gas systems (F&G) are the second largest process safety application based upon revenue and typically have the most I/O points of all safety applications - ARC Process Safety Systems 2013 In 2012 & 2013, the total value of the 7 largest losses in the hydrocarbon industry caused by fire / explosion exceeds $1 Billion - Marsh Report; 23rd Edition Safety incidents cost the industry worldwide at least $10 Billion per year - ARC Consortium Honeywell International All Rights Reserved
20 Challenges in the Process Industry In today s competitive environment, a single safety incident can cause tremendous damage to the brand image and profitability of an industrial facility. Process industry organizations worldwide are looking to: Provide safe operation for personnel and assets Minimize their liability by deploying advanced technology to address risk Implement technical solutions that comply with codes, standards and local regulations Ensure continuous production and optimized project execution with reduced engineering costs and faster plant startup Honeywell International All Rights Reserved
21 Challenges in Industrial F&G Project Greenfield Projects Brownfield Projects Deployment of safety, F&G standards and ensuring compliance Multiple vendors and brands causing integration, maintenance and trouble shooting Find an automation partner with Fire & Gas knowledge able to support customers during the complete lifecycle of the project Obsolescence, current design not compliant to new standards Find the right partner Automation supplier with FAP knowledge able to handle FAP revamps Find fire alarm panel or gas detection suppliers with automation knowledge able to support modifications in the control and safety system (e.g. FDM integration, SIL verification, etc.) Honeywell International All Rights Reserved
22 Honeywell s F&G Solutions What we offer Automated process safety, Fire & Gas detection and suppression solutions to ensure that a 1 facility is operating safely 2 Integrated safety and F&G solutions with video monitoring for process and buildings to help process and safety operation & maintenance team to run production in a predictable, efficient and safe manner 3 Deliver solutions meeting your safety standards and the local regulatory requirements How we do it By understanding your needs of safety, F&G, global and local regulatory Delivering these solutions through our local organization using global project management and engineering standards Life cycle service programs Honeywell International All Rights Reserved
23 Honeywell s F&G Solutions Greenfield Projects Integrated Control & Safety Solutions Experion Safety Manager (ESD, F&G & BMS) Sounders & beacons FGS SIS PCS BMS IEC61511 F&G Solution Integrated F&G and Security Solutions FAP Addressable devices Gas detectors (fixed & portable) Flame detectors Digital Video Manager (DVM) Portable gas detection IND SEC NFPA/EN/BS/ATEX FIRE GAS Flame Honeywell International All Rights Reserved
24 Honeywell s F&G Solutions Brownfield Fire Alarm & Detection Projects Existing systems DCS SIS Gas detectors Flame detectors Sounders & beacons FGS SIS PCS GAS BMS Flame F&G Solution Honeywell FAP solutions FAP Addressable devices Smoke detectors Heat detectors Manual call points Annunciators FIRE Honeywell International All Rights Reserved
25 Honeywell s F&G Solutions Brownfield Flame & Gas Detection Projects Existing systems DCS SIS FAP Sounders & beacons FGS SIS PCS BMS FAP F&G Solution GAS Honeywell Gas & Flame Solutions Gas detectors (fixed & portable) Flame detectors Flame Honeywell International All Rights Reserved
26 Honeywell Capability Summary Human Interface Experion Orion Experion industrial security Digital video manager Other advance applications like Alarm manager, PHD, eserver, Experion collaboration station First responder interface Logic Solver & Networking Technologies SIL 2/3 solutions: Honeywell safety systems Fire alarm panels Public address/voice alarm systems Style 4 & 6/7 Networks, Bus & Ring Topologies OneWireless TM Infrastructure Honeywell One-Stop F&G Supplier Field Equipment Gas & Flame Detectors Addressable Fire Sensors & Devices Notification Devices HSSD point type or Aspirating early fire detection Process monitoring video systems Suppression Systems Services Safety consulting services including Safety audits, Hazop and SIL verification & Validation Fire system design services Project services including Design, Engineering & Commissioning Project management Lifecycle support services & training Honeywell International All Rights Reserved
27 The Honeywell Difference Holistic Approach Integrated solution, single view Non-Integrated Approach Each supplier has a different view Gas & Flame Detection Fire & Gas Controller Fire Alarm Detection SIS Controller PA/VA Systems CCTV Fire Suppression PCS Single solution view Common design philosophy Integrated out of the box Less expensive to implement and manage Multiple solution providers Only focus on subsystem Plant staff become the integrators More expensive to implement and manage Honeywell International All Rights Reserved
28 F&G Solutions Where do you find us? Honeywell International All Rights Reserved
29 Thank you Honeywell International All Rights Reserved
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