w w w. c e i a. n e t

Transcription

1 w w w. c e i a. n e t

2 contents metal detection Security & Access Control 3 Industrial Metal Detection System 6 Military & Humanitarian Demining 9 electromagnetic generation Induction Heating Systems 12 Induction Melting Machines 14 Ultrasonic Cleaning Machines 16 research 18 technology 20 compatibility 22 quality system 24 From De Magnete by the English scientist William gilbert the first magnetism scholar i

3 1962 The founder of the company patents a microsensitive solid-state Metal Detector, which uses the first semiconductor devices available on the market. Used in the textile industry, it detects metal fragments which can accidentally find their way into the textiles being processed, thereby preventing damage to the manufacturing machinery and avoiding production delays CEIA is founded as a manufacturer of industrial Metal Detectors and ultrasonic cleaning machines for the gold and silversmith sector The growing demand for security at entrances to airports and banks stimulates CEIA to start a major research and development program. This leads CEIA to become a major producer of walk-through and portable Metal Detectors for the detection of weapons carried on a person CEIA patents the first walk-through Metal Detector using a column type antenna and helicoidal windings CEIA begins development and production of solid-state induction generators for no-contact heat treatment of metals CEIA commences production of the new THS series of industrial Metal Detectors, characterized by state-of-the-art performance and standard all-stainless-steel construction. ii

4 1994 CEIA patents an innovative gate control that provides combined metal detection and access control for the identification of persons passing through the point of access CEIA patents the elliptical column walk-through Metal Detector. This efficient, aesthetically pleasing device can easily and unobtrusively be used in high level government agencies and private corporations. The elliptic detector is later selected for security control operations in the Jubilee 2000 celebration The CEIA Quality System is awarded ISO 9001 Certification CEIA develops technology for humanitarian and military demining at the request of several international agencies In November, CEIA s LACE laboratory is accredited as a competent body in the matter of electromagnetic compatibility by the Minister for Communications, a qualification that it still holds today CEIA introduces the THS/FB, an integrated system for the inspection of food products which complies with the most stringent requirements of functionality, hygiene, compact size and reliability. iii

5 2002 CEIA is selected by the United Nations as the Mine Detector supplier for the Demining Program in Afghanistan The company presents the THS/PH21 Metal Detector, designed to comply fully with FDA regulations regarding criteria of construction and of electronic management of records and signatures CEIA is selected to be the major supplier of Enhanced Metal Detectors (EMDs) for the majority of airports in North America The company presents the SMD601 TM Multi-Zone Walk-Through Metal Detector, specifically designed to comply with the new NIJ Standard (U.S. Dept. of Justice). The Standard establishes new requirements for sensitivity, discrimination and immunity for Law Enforcement and Correctional Facilities. CEIA introduces the THS/PH21-FFV, Pharmaceutical Metal Detection system for granular and powder products, which satisfies the standards of Security, Integrity and Traceability of production data as required by the Code of Federal Regulations (CFR) Electronic Records; Electronic Signatures (ER/ES). Through an alliance with CEIA, Heat and Control, Inc. (Hayward, CA) provides exclusive sales and service for CEIA industrial Metal Detectors throughout the United States and Mexico. 1

6 metal detection security metal detectors industrial metal detection systems military & humanitarian demining ceia is a manufacturing company specialized in the design, engineering and production of metal detectors 2

7 Security & Access Control CEIA is the world s leading manufacturer of Security Metal Detectors. Leading the industry in technology, we have developed the most advanced detectors of all time. In high-sensitivity applications CEIA is able to detect small metallic objects, such as a razor blade, while still providing optimal immunity to environmental interference. Over the past 40 years, CEIA has become the first choice of Private Companies and Governmental Institutions for the protection of their most strategic and sensitive access points. For high flow-rate accesses, CEIA offers Walk-Through Metal Detectors with unsurpassed discrimination regarding personal metal effects. The CEIA PD140SVR Enhanced Hand Held Metal Detector is a high sensitivity device designed to detect magnetic and non-magnetic metal masses. It can be used for detecting weapons, detonators or other small pieces of metal carried by people, concealed in baggage or in correspondence. CEIA SMD601 THE MOST ADVANCED MULTI-ZONE METAL DETECTOR FOR LAW ENFORCEMENT AND CORRECTIONAL FACILITIES The CEIA SMD601 TM is a Multi-Zone Walk-Through Metal Detector specifically designed to comply with the new NIJ Standard (U.S. Dept. of Justice). It is an extremely sensitive device for the detection of conventional weapons, such as pistols and knives, as well as small, hard-to-find items, normally difficult to detect, that could be considered a threat to officer and prisoner safety. CEIA PROVIDES FULL OPERATIONAL AND TECHNICAL TRAININg SUPPORT, CARRIED OUT ON SITE OR AT HEADQUARTERS By CEIA CERTIFIED PERSONNEL Comprehensive Training and Validation Support Factory Acceptance Test Documentation SAT (Site Acceptance Test) Validation of the Calibration Operational Training First and Second Line Maintenance Training Web Server Call Center Support 3

8 Republican National Convention, New york City, 2004 (USA) Olympic games - Athens 2004 (greece) World Expo 2000, Hannover (germany) > > > > > > STATE-OF-THE-ART EMDs FOR PASSENgER SCREENINg Metal Threat Detection coverage ensured over the whole transit area Very High Tolerance to metal personal effects (Low Nuisance Alarm Rate) Highly Visible Display providing Single or Multiple Location of Weapons in Transit through a height on person display bar Fast Programming using a Chip Card System High Immunity to External Interference Local or Remote Programming with Networking Capabilities > Available in panel or column CEIA EMD Elliptic version Sophisticated threat detection and high passenger flow rates today require the most advanced Enhanced Metal Detectors 4

9 high security Washington DC (Dulles) Airport, USA Ottawa International Airport, Canada CEIA EMD application, Sydney International Airport, Australia Stockholm-Arlanda Airport, Sweden. Below: Birmingham International Airport, Uk The choices made by top-level, security-conscious public and private bodies confirms the position of CEIA as market leader in the manufacture of Metal Detectors 5

10 Industrial Metal Detection systems CEIA THS Metal Detectors detect metal contaminants accidentally present in industrial products with levels of sensitivity, immunity to interference and response speeds exceeding the strictest Quality Control Standards. THS Detectors allow the interception of magnetic and nonmagnetic metals, including high-resistivity stainless steel. An automatic tracking function cancels out any variation in product effect caused by the product under inspection. The THS Metal Detector s wide bandwidth allows maximum sensitivity operation at both high and low transit speeds. This line of metal detectors has been adopted by the leading companies in the food, chemical, textile and pharmaceutical fields. CEIA THS/PL Industrial Metal Detector for liquid and viscous products The THS/PL System is designed for metal contaminant detection in products transported by pipeline, especially meat, soup and preserves. The THS/MN Metal Detector has been especially designed for the inspection of products in aluminum foil trays and wrappings. The THS/3F Multi-frequency Metal Detector is recommended for use on multi-product lines, where the individual products have very different conductivity characteristics. The TE Digital Metal Detectors are the ideal means of protection for production lines against accidental damage caused by pieces of metal which can enter the manufacturing process along with the material 6

11 CEIA THS/MB Integrated THS/MB system, complete with THS Metal Detector, modular conveyor belt, ejection system and supermarket-compliant peripherals. FULLY HACCP COMPLIANT, CEIA INDUSTRIAL METAL DETECTORS ARE CONSTRUCTED OF FDA AND USDA APPROVED MATERIALS industrial CEIA THS/G-ATEX Industrial Metal Detector for free-falling product applications. CEIA THS/g-ATEX series industrial Metal Detectors are certified according to EC Directive 94/9/CE relating to equipment and protection systems designed for use in a potentially explosive environment. 7

12 CEIA THS/PH21 metal detection systems feature extremely high detection sensitivity towards contaminating metals, whether ferrous, non-ferrous or stainless steel, even when these are present in tiny quantities CEIA THS/PH21/FFV is especially designed for the inspection of granular and powder products. The ejection system is fitted with an innovative deflector that features quick response, precise ejection of the contaminated product and high production flow rate. STAINLESS STEEL AISI 316L AND FDA-APPROVED PLASTIC MATERIALS FOR ALL PARTS IN CONTACT WITH THE PRODUCT pharmaceutical 8

13 Military & Humanitarian Demining Thanks to many years of in-depth research in the field of Underground Metal Detection, CEIA has established itself as a primary international manufacturer of high-performance Mine Detectors. These detectors are able to provide a real technological contribution to the International Military and Humanitarian mineclearing community. Operational tests on mineralised soils at the CEIA test site CEIA s approach to the development of its Detectors has been to employ the most advanced electronic and mechanical technologies to become available: Surface Mount Technology (SMT), microprocessor control, Digital Signal Analysis, software upgrade capability and the use of high-quality materials for the search probes and for the other mechanical parts. THE CEIA MIL-D1 METAL DETECTOR OBTAINED THE HIgHEST MARkS IN ALL CONTROLLED COMPARATIVE TESTS FOR: DETECTION EASE OF OPERATION RELIABILITY EASE OF MAINTENANCE COMPLETE SUPPORT FOR TECHNICAL AND OPERATIONAL COURSES CEIA provides complete support for technical and operational courses, given by certified personnel, either on site or at its own premises. The curriculum includes First and Second Line Maintenance, Training for operators and a Course for operator Instructors. The teaching activities are backed up by full documentation, and are divided between classroom seminars and practical work in the field. 9

14 LEADER IN PERFORMANCE AND RELIABILITy The CEIA MIL-D1 is a portable, high-sensitivity Metal Detector designed to detect magnetic and non-magnetic metals in conductive and non-conductive soils, including laterite and magnetite. Tests carried out under controlled conditions by Authoritative International Bodies demonstrate that the MIL-D1 provides overall superior performance in the areas of detection distance, soil compensation capability and immunity to external interference. Several countries around the world have selected the MIL-D1 Mine Detection System as their in-service detector. UNOPS SUPPLIER NATO SUPPLIER QUALITY MEANS SAFETY Thanks to the extensive use of robot production systems, CEIA is the first and only manufacturer of Metal Detectors for humanitarian demining able to offer equipment of a Quality and Reliability that satisfy military standards at extremely competitive prices. demining the MIL-D1/DS UXO Metal Detector is an active emi device based on transmission of an alternating, low-frequency magnetic field and on the variations introduced into this field by buried metal masses A mine detector antenna measurement being performed by a triple-axis robot Robot mapping of the magnetic and detection field 10

15 electromagnetic generation induction heating systems induction melting machines ultrasonic cleaning machines A wide range of Generators and Electromagnetic Systems for welding, brazing, melting and tempering of metals. Applications in goldsmithery, manufacturing opticians, mechanical engineering and welding automation in manufacturing processes 11

16 Induction Heating Systems heating The CEIA PHPC (Programmable Heating Process Controller) allows the creation of sophisticated induction soldering systems and achievement of completely repeatable, economical heating processes and finished products For more than 20 years CEIA has been working on the design and manufacture of no-contact Induction Heating Devices for metal treatment. High and medium-frequency generators, control units, optical sensors for measuring temperature and automatic solderalloy wire supply devices make up the line of products known as the Power Cube Family, which are ideal for industrial processes of heat treatment and braze welding. The originality of CEIA s technological solutions has allowed it to produce equipment featuring much-reduced dimensions, extremely high energy efficiency and long-term reliability. The high performance they offer has contributed to the widespread use of CEIA systems in the most important industrial fields, where they have received the approval of end users and final-product manufacturers. THE CEIA SYSTEM S ADVANTAGES Nowadays technology allows the use of induction soldering systems to great advantage; such systems, properly controlled, guarantee very fast execution, precision and full repeatability in the soldering process. Inductive heating is based on the supply of energy by means of electromagnetic induction. The heating occurs without physical contact, it involves only the metal parts to be treated and it is characterised by a high efficiency transfer without loss of heat. A further advantage is the very fast execution time without compromising the level of precision, which remains a main factor in automatic soldering processes. 12

17 hardening brazing heating sandmann process tin soldering 13

18 Induction Melting Machines F24D tilting crucible. Electronic melting machines models F3D and F9D. Our company, which has been active in the field of industrial electronics for more than 40 years, is now the leading manufacturer of melting systems for goldsmithery producers. The available equipment includes a complete range of static melting machines, melting machines with tilting crucible and continuous-casting systems. All CEIA induction melting machines are microprocessor-controlled and offer the highest melting speeds, repeatability of the final product, low energy consumption and minimum dimensions. The range is complemented by no-contact optical sensors which are able to precisely control the temperature of molten metals regardless of the presence of smoke or scums on their surface. CEIA melting machines and continuouscasting systems are valued and used both nationally and internationally by the top goldsmithery manufacturing companies. melting 14

19 The Magma-HD, Horizontal continuous casting machine All the Melting Machines are equipped with a digital control panel, from which the power, the melting temperature and all the other programmable parameters can be regulated. The Magma 4D (4kg Au / 2,1kg Ag) The Magma 12D (9kg Au / 5kg Ag) 15

20 ultrasonic cleaning machines CEIA s ultrasonic cleaning machines are used in goldsmithery workshops, dental technicians workshops, hospital wards, precision mechanical workshops and eyeglass frame manufacturers. CEIA specialises in the manufacture of ultrasonic cleaning machines for cleaning highgrade finished and semi-finished products such as jewellery, silverware and precision mechanical parts. grease residues, abrasive cleaners, oils, dusts, cements and organic residues deposited within the complex contours of these objects by processing machinery can easily be removed by the ultrasonic cavitation of the cleaning liquid. Our range of models provides the right solution for all operational requirements, from the small craftsman to production on an industrial scale. All CEIA ultrasonic cleaning machines are fitted with solid-state generators, high-performance piezo-electric transducer units and microprocessor-controlled control systems. applications JEWELLERy MANUFACTURINg, JEWELLERy MARkETS, COMPUTERS, 16

21 clea ning Precision Mechanics, Hospital/Surgical, Dental Labs 17

22 Development of antennae Triple-axis robot for computerised measurement of the magnetic field CEIA is staffed by personnel specialized in the various operational sectors. Production is carried out and supervised by electronics and electrotechnology graduates. The Research Department is subdivided according to specific expertise, into specialized laboratories dedicated to the hardware and software development of the devices. 18

23 research Top qualifications and experience The laboratories, headed by engineers and graduates with top qualifications and extensive experience, are directly co-ordinated by the Technical Administration. Research is targeted in areas set by General Administration, which has always pursued separate, specific lines of development according to original product orientations (metal detectors, magnetic field generators, measuring systems). The company intends to continue with this policy. 19

24 Automated finishing robots ensure a very high quality of surface treatment Automated welding robot ensures a very high production speed together with very high reliability and repeatibility 20

25 technology advanced technology systems The qualitative level of CEIA equipment is recognized throughout the world by Private Companies and Governmental Institutions, who have chosen it following stringent comparative testing. This objective has been achieved by using the most advanced technology in all phases of production. 21

26 CEIA has been carrying out electromagnetic compatibility measurements on equipment it manufactures since 1987, and since 1994 has been recognized as a highly-qualified laboratory authorized by the Ministry for Universities and Scientific Research to carry out research of an applied nature on behalf of small and medium-sized businesses. 22

27 compatibility laboratory of electromagnetic compatibility Since November 1998, CEIA LACE has been accredited as a competent body in matter of electromagnetic compatibility by the Ministry for Communications. LACE can carry out emission and immunity measurements within the following sectors: Industrial equipment Medical and scientific equipment Information technology equipment Electrical appliances and electrical equipment for household use Illumination equipment and fluorescent lights 23

28 CEIA s Quality System extends throughout the company, from the design stage through production, Quality Control and after-sales service Walk-Through Metal Detectors Final assembly and Factory acceptance test station 24

29 quality system Mechanical shock test on CEIA MIL-D1 Equipment Functional Burn-In: 168 hours minimum Management software: THS Production for statistical and operational management of networked THS systems Incoming AISI 316L sheets check with chemical reagents Automated assembly of electronic components using Surface Mounting Technology (SMT) CEIA supplies metrological samples certified for diameter and electromagnetic signal issued by LACE, CEIA s Electromagnetic Compatibility Laboratory CEIA follows ISO 9001 Standard guidelines, for which it has been certified since The guiding principle of CEIA has always been to strive for technical and production perfection, in order to provide a quality reference standard for anyone purchasing one of our products. 25

30 applications security applications Airports and Ports, Embassies, Military installations, Industry, Penal Institutions, government Buildings, Banks, Stadiums, Distribution Centers, Data Processing Centers, Hospitals industrial applications Food, Textile, Mining, Chemical, Manufacturing generation technology gold and Silversmithery Opticians equipment, Watchmaking, Dental technology, Hospitals, Precision instruments

31 View of CEIA SpA Headquarters, Viciomaggio (Arezzo-Italy) CEIA USA, Cleveland, Ohio CEIA International, Paris (France)

32 CEIA S.p.A Costruzioni Elettroniche Industriali Automatismi Zona Ind.le 54/g, Viciomaggio - Arezzo (ITALy) Tel.: Fax: info@ceia-spa.com w w w. c e i a. n e t dp010gb5kv