Rosemount 2088, 2090P, and 2090F Pressure Transmitters

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1 April 2013 Rosemount 2088 and 2090 Rosemount 2088, 2090P, and 2090F Pressure Transmitters with 4-20 ma HART and 1-5 Vdc HART Low Power Protocol Start Step 1: Mount the Transmitter Step 2: Set the Jumpers Step 3: Connect the Wiring and Power Step 4: Verify Configuration Step 5: Trim the Transmitter Safety Instrumented Systems Product Certifications End

2 Rosemount 2088 and 2090 April Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. Emerson Process Management Rosemount Division 8200 Market Boulevard Chanhassen, MN USA T (US) (800) T (Intnl) (952) F (952) Emerson Process Management Asia Pacific Private Limited 1 Pandan Crescent Singapore T (65) F (65) / Emerson Process Management GmbH & Co. OHG Argelsrieder Feld Wessling Germany T 49 (8153) 9390 F49 (8153) Beijing Rosemount Far East Instrument Co., Ltd No. 6 North Street, Hepingli, Dong Cheng District Beijing , China T (86) (10) F (86) (10) IMPORTANT NOTICE This installation guide provides basic guidelines for the Rosemount 2088 and 2090 transmitters. It does not provide instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-proof, Flameproof, or intrinsically safe (I.S.) installations. Refer to the Rosemount 2088/2090 reference manual (document number ) for more instruction and low power output. This manual is also available electronically on WARNING Explosions could result in death or serious injury: Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the approvals section of the Rosemount 2088/2090 manual for any restrictions associated with a safe installation. Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. In an Explosion-proof/Flameproof installation, do not remove the transmitter covers when power is applied to the unit. Process leaks may cause harm or result in death Use appropriately rated sanitary clamps and gaskets during installation. The maximum working pressure of the clamp and gasket must be greater than or equal to the working pressure range of the transmitter. Electrical shock can result in death or serious injury Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock. 2

3 April 2013 Rosemount 2088 and 2090 STEP 1: MOUNT THE TRANSMITTER Rosemount 2088 Mount directly to the impulse line without using an additional mounting bracket or mount directly to a wall, panel, or two-inch pipe using an optional mounting bracket. Rosemount 2090P Mount directly to the process pipe using an existing weld spud, or have a skilled welder install a new weld spud using a TIG welder. Refer to Reference Manual for complete welding instructions (document number ). Improper installation may result in weld spud distortion. Recommended mounting in upright or horizontal position to allow proper draining of vent. Rosemount 2090F Mount directly to the process pipe using a standard sanitary fitting (either a 1.5- or 2-inch Tri-Clamp connection). Recommended mounting in upright or horizontal position to allow proper draining of vent. Do not apply torque directly to the electronics housing. To avoid damage, apply torque only to the hex-shaped process connection P 2090F 1.5 in. 1.0 in. 1 /2 14 NPT Female Process Connection Vessel Wall Weld Spud Vessel Wall O-ring 1 1 /2 or 2-in. Tri-Clamp Connection Panel Mount Pipe Mount 3

4 Rosemount 2088 and 2090 April 2013 STEP 1 CONTINUED... Liquid Flow Applications 1. Place taps to the side of the line. 2. Mount beside or below the taps. Gas Flow Applications 1. Place taps in the top or side of the line. 2. Mount level or above the taps. Steam Flow Applications 1. Place taps to the side of the line. 2. Mount beside or below the taps. 3. Fill impulse lines with water. 4

5 April 2013 Rosemount 2088 and 2090 Gage Transmitter Orientation The low side pressure port (atmospheric reference) on the gage transmitters with aluminum housings are located in the neck of the transmitter, behind the housing. The vent path is 360 around the transmitter between the housing and sensor. (See Figure 1.) Keep the vent path free of any obstruction, including but not limited to paint, dust, and lubrication by mounting the transmitter so that the process can drain away. Figure 1. Gage Low Side Pressure Port Low side pressure port (atmospheric reference) 5

6 Rosemount 2088 and 2090 April 2013 STEP 2: SET THE JUMPERS If alarm and security jumpers are not installed, the transmitter will operate normally with the default alarm condition alarm high and the security off. 1. If the transmitter is installed, secure the loop, and remove power. 2. Remove the housing cover opposite the field terminal side. Do not remove the instrument cover in explosive atmospheres when the circuit is live. 3. Reposition the jumper. Avoid contact with the leads and the terminals. See Figure 2 for the location of the jumper and the ON and OFF positions. 4. Reattach the transmitter cover. The cover must be fully engaged to comply with explosion-proof requirements. Figure Transmitter Electronics Board Without LCD Alarm With LCD Display Alarm Security Security Low Power without LCD Low Power with LCD Display Alarm Security Alarm Security 6

7 April 2013 Rosemount 2088 and 2090 STEP 3: CONNECT THE WIRING AND POWER Use the following steps to wire the transmitter: 1. Remove the housing cover on the side marked FIELD TERMINALS. 2. Connect the positive lead to the PWR/COMM+ terminal, and the negative lead to the terminal. 3. Ensure proper grounding. It is important that the instrument cable shield: be trimmed close and insulated from touching the transmitter housing. be connected to the next shield if cable is routed through a junction box. be connected to a good earth at the power supply end. NOTE Installation of the transient protection terminal block does not provide transient protection unless the 2088 case is properly grounded. NOTE Do not connect the powered signal wiring to the test terminals. Power could damage the test diode in the test connection. Twisted pair cable yields best results. For high EMI/RFI environments, shielded twisted pair cable should be used. Use 24 AWG or larger wire and do not exceed 5,000 feet (1,500 meters). 4. Plug and seal unused conduit connections. 5. If applicable, install wiring with a drip loop. Arrange the drip loop so the bottom is lower than the conduit connections and the transmitter housing. 6. Replace the housing cover. Figure 3 and Figure 4 show wiring connections necessary to power a 2088 transmitter and enable communications with a hand-held Field Communicator. 7

8 Rosemount 2088 and 2090 April 2013 Figure 3. Bench Hook-up Wiring Diagrams (4 20 ma Transmitters) R L Vdc Supply Figure 4. Field Wiring for 2088 Low Power Option Code N Voltmeter Power Supply Current Meter Power Supply The dc power supply (Option S: Figure 5. Maximum Loop Resistance = 43.5 * (Power Supply V and Option N: 6 - Voltage 10.5) 14 V) should provide power with 1387 less than two percent ripple. The total resistance load is the sum of 1000 the resistance of the signal leads and the load resistance of the 500 Operating controller, indicator, and related Region pieces. The resistance of intrinsic 0 safety barriers, if used, must be included. Voltage (Vdc) 42.4 The Field Communicator requires a minimum loop resistance of 250 for communication. Load (Ohms) 8

9 April 2013 Rosemount 2088 and 2090 STEP 4: VERIFY CONFIGURATION A check ( ) indicates the basic configuration parameters. At minimum, these parameters should be verified as part of the configuration and startup procedure. Function HART Fast Key Sequence Analog Output Alarm 1, 4, 3, 2, 4 Burst Mode Control 1, 4, 3, 3, 3 Burst Option 1, 4, 3, 3, 4 Calibration 1, 2, 3 Damping 1, 3, 5 Date 1, 3, 4, 1 Descriptor 1, 3, 4, 2 Digital To Analog Trim (4 20 ma Output) 1, 2, 3, 2, 1 Disable Local Span/Zero Adjustment 1, 4, 4, 1, 7 Field Device Info 1, 4, 4, 1 Keypad Input 1, 2, 3, 1, 1 Loop Test 1, 2, 2 Lower Range Value 4, 1 Lower Sensor Trim 1, 2, 3, 3, 2 Message 1, 3, 4, 3 Meter Type 1, 3, 6, 1 Number of Requested Preambles 1, 4, 3, 3, 2 Output Trim 1, 2, 3, 2 Percent Range 1, 1, 2 Poll Address 1, 4, 3, 3, 1 Range Values 1, 3, 3 Rerange 1, 2, 3, 1 Scaled D/A Trim (4 20 ma Output) 1, 2, 3, 2, 2 Self Test (Transmitter) 1, 2, 1, 1 Sensor Info 1, 4, 4, 2 Sensor Trim (Full Trim) 1, 2, 3, 3 Sensor Trim Points 1, 2, 3, 3, 5 Status 1, 2, 1, 2 Tag 1, 3, 1 Transmitter Security (Write Protect) 1, 3, 4, 4 Units (Process Variable) 1, 3, 2 Upper Range Value 5, 2 Upper Sensor Trim 1, 2, 3, 3, 3 Zero Trim 1, 2, 3, 3, 1 9

10 Rosemount 2088 and 2090 April 2013 STEP 5: TRIM THE TRANSMITTER NOTE Transmitters are shipped fully calibrated per request or by the factory default of full scale (span = upper range limit). Zero Trim A zero trim is a single-point adjustment used for compensating mounting position effects. If zero offset is less than 3% of true zero, follow the Using the Field Communicator instructions below. If zero offset is greater than 3% of true zero, follow the Using the Transmitter Zero Adjustment Button instructions below to rerange. Using the Field Communicator Fast Keys Steps 1, 2, 3, 3, 1 1. Vent the transmitter and connect Field Communicator. 2. At the menu, input the HART Fast Key sequence. 3. Follow the commands to perform a zero trim. Using the Transmitter Zero Adjustment Button 1. Loosen the certifications label screw and rotate the label to expose the zero adjustment button. 2. Apply the desired pressure for the 4 ma output. 3. Set the 4 ma point by pressing the zero button for 2 seconds. Verify that the output is 4 ma. The optional LCD will display ZERO PASS. Zero Adjustment Button 10

11 April 2013 Rosemount 2088 and 2090 SAFETY INSTRUMENTED SYSTEMS The following section applies to 2088 transmitters used in SIS applications. NOTE Transmitter output is not safety-rated during the following: configuration changes, multidrop, loop test. Alternative means should be used to ensure process safety during transmitter configuration and maintenance activities. Installation No special installation is required in addition to the standard installation practices outlined in this document. Always ensure a proper seal by installing the electronics housing cover(s) so that metal contacts metal. The loop must be designed so the terminal voltage does not drop below 10.5 Vdc when the transmitter output is 22.5 ma. Position the security switch to the ON position to prevent accidental or deliberate change of configuration data during normal operation. Configuration Use any HART-compliant master to communicate with and verify configuration of the User-selected damping will affect the transmitters ability to respond to changes in the applied process. The damping value + response time must not exceed the loop requirements. NOTE DCS or safety logic solver must be configured to match transmitter configuration. Figure 6 identifies the two alarm levels available and their operation values. Position the alarm switch to the required HI or LO alarm position. Figure 6. Alarm Levels Rosemount Alarm Level Normal Operation ma 20 ma (2) ma (1) 3.9 ma 20.8 ma low saturation high saturation Namur Alarm Level 3.6 ma (1) 3.8 ma low saturation Normal Operation (1) Transmitter Failure, hardware alarm in LO position. (2) Transmitter Failure, hardware alarm in HI position. 4 ma 20 ma 22.5 (2) 20.5 ma high saturation NOTE Some detected faults are indicated on the analog output at a level above high alarm regardless of the alarm switch selection. 11

12 Rosemount 2088 and 2090 April 2013 Operation and Maintenance Proof Test and Inspection The following proof tests are recommended. Proof test results and corrective actions taken must be documented at in the event that an error is found in the safety functionality. Use "Table 1: Input Parameters" to perform a Loop Test, Analog Output Trim, or Sensor Trim. See the 2088 reference manual ( ) for additional information. Proof Test This proof test will detect 92% of DU failures not detected by the 2088 automatic diagnostics. 1. Bypass the safety PLC and take appropriate action to avoid a false trip. 2. Send a HART command to the transmitter to go to the high alarm current output and verify that the analog current reaches that value (1). 3. Send a HART command to the transmitter to go to the low alarm current output and verify that the analog current reaches that value (2). 4. Perform a minimum two-point sensor calibration check using the 4-20 ma range points as the calibration points and verify that the ma output corresponds to the pressure input value (3). 5. Restore loop to full operation. 6. Remove the bypass and otherwise restore normal operation. Product Repair All failures detected by the transmitter diagnostics or by the proof-test must be reported. Feedback can be submitted electronically at The 2088 is repairable by major component replacement. Follow the instructions in the 2088 reference manual (document number ) for additional information. Reference Specifications The 2088 must be operated in accordance to the functional and performance specifications provided in the 2088 reference manual. Failure Rate Data The FMEDA report includes failure rates. This report is available at (1) This tests for compliance voltage problems such as a low loop power supply voltage or increased wiring resistance. This also tests for other possible failures. (2) This tests for possible quiescent current related failures. (3) If the two-point calibration is performed with electrical instrumentation, this proof test will not detect any failures of the sensor. 12

13 April 2013 Rosemount 2088 and Safety Failure Values Safety accuracy: 2.0% (1) Safety response time: 1.5 sec Product Life 50 years based on worst case component wear-out mechanisms not based on wear-out process wetted materials. (1) A 2% variation of the transmitter ma output is allowed before a safety trip. Trip values in the DCS or safety logic solver should be derated by 2%. 13

14 Rosemount 2088 and 2090 April 2013 PRODUCT CERTIFICATIONS Approved Manufacturing Locations Rosemount Inc. - Chanhassen, Minnesota, USA Emerson Process Management GmbH & Co. - Wessling, Germany Emerson Process Management Asia Pacific Private Limited - Singapore Beijing Rosemount Far East Instrument Co., Limited - Beijing, China European Directive Information The EC declaration of conformity can be found on page 14. The most recent revision can be found at ATEX Directive (94/9/EC) Emerson Process Management complies with the ATEX Directive. European Pressure Equipment Directive (PED) (97/23/EC) Model 2088/2090 Pressure Transmitters - Sound Engineering Practice Electro Magnetic Compatibility (EMC) (2004/108/EC) All Model 2088/2090 Pressure Transmitter: EN :2006 Hazardous Locations Certifications North American Certifications Factory Mutual (FM) E5 Explosion-proof and Dust Ignition Proof Certificate No.: 1V2A8.AE Applicable Standards: FM Class , FM Class , FM Class Markings: Explosion-proof for Class I, Division 1, Groups B, C, and D. Dust Ignition-Proof for Class II/III, Division 1, Groups E, F and G. Temperature Code: T5 (Ta = -40 C to + 85 C) Factory Sealed, Enclosure Type 4X. For input parameters see control drawing I5 Intrinsically Safe and Non-Incendive Certificate No.: 0V9A7.AX Applicable Standards: FM Class , FM Class , FM Class , FM Class Markings: Intrinsically safe for use in Class I, Division 1, Groups A, B, C, D; Class II, Division 1, Groups E, F, and G; and Class III, Division 1 Temperature Code: T4 (Ta = 70 C) in accordance with Rosemount drawing Non-incendive for Class I, Division 2, Groups A, B, C, and D. Temperature Code: T4 (Ta = 85 C), Enclosure Type 4X. For input parameters see control drawing

15 April 2013 Rosemount 2088 and 2090 Canadian Standards Association (CSA) All CSA hazardous approved transmitters are certified per ANSI/ISA C6 Explosion-Proof, Intrinsically Safe, Dust Ignition-Proof and Class I Division 2 Applicable Standards: CAN/CSA Std. C22.2 No. 0-M91, CSA Std. C22.2 No , CSA Std. C22.2 No M1986, CAN/CSA Std. C22.2 No M91, CSA Std. C22.2 No M1987, CAN/CSA Std. C22.2 No , CSA Std. C22.2 No M1987, ANSI/ISA Markings: Explosion-proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition-Proof for Class II, Division 1, Groups E, F, G, Class III. Suitable for Class I, Division 2, Groups A, B, C, and D. Intrinsically Safe for Class I, Division 1, Groups A, B, C, and D. Temperature Code: T3C. Enclosure Type 4X. Factory sealed. Single Seal. See control drawing European Certifications ED ATEX Flameproof Certification No.: KEMA97ATEX2378X Applicable Standards: EN :2006, EN :2007, EN :2007 Markings: II 1/2 G Ex d IIC T6 (-40 C T amb 40 C); T4 (-40 C T amb 80 C) 1180 Vmax = 36 (with Output Code S) Vmax = 14 (with Output Code N) I1 Special Conditions for Safe Use (x): 1.The cable and conduit entry devices shall be of a certified flameproof type Ex d, suitable for the conditions of use and correctly installed. 2.With the use of conduit entries a sealing device shall be provided immediately on the entrance thereto. 3.Unused apertures shall be closed with suitable Ex d certified blanking elements. 4.Suitable heat-resisting cables shall be used when the ambient temperature at the cable or conduit entries exceed 65 C. 5.This device contains a thin wall diaphragm. Installation, maintenance, and use shall take into account the environmental conditions to which the diaphragm will be subjected. The manufacturer's instructions for installation and maintenance shall be followed in detail to assure safety during its expected lifetime. 6.For information on the dimensions of the flameproof joints the manufacturer shall be contacted. ATEX Intrinsic Safety Certificate No.: BAS00ATEX1166X Applicable Standards: EN :2012, EN : 2012 Markings: II 1 G Ex ia IIC T5 Ga ( 55 C Tamb +40 C) Ex ia IIC T4 Ga ( 55 C T amb +70 C)

16 Rosemount 2088 and 2090 April 2013 Table 1. Input Parameters Loop/Power U i = 30 Vdc I i = 200 ma P i = 0.9 W C i = F Special Conditions for Safe Use (X): The apparatus is not capable of withstanding the 500V insulation test required by EN This must be taken into account when installing the apparatus. N1 ATEX Non-incendive/Type n Certificate No.: BAS 00ATEX3167X Applicable Standards: EN :2012, EN : 2010 Markings: II 3 D Ex na IIC T5 Gc (-40 C < T amb < +70 C) Ui = 50 Vdc max 1180 Special Conditions for Safe Use (X): The apparatus is not capable of withstanding the 500V insulation test required by EN This must be taken into account when installing the apparatus. ND ATEX Dust Certificate No.: BAS01ATEX1427X Applicable Standards: EN :2012, EN : 2009 Markings: II 1 D Ex t IIIC T50 C T C Da Vmax = 36 V dc; Ii = 22 ma 1180 Special Conditions for Safe Use (X): 1.The user must ensure that the maximum rated voltage and current (36 volts, 24 ma, D.C.) are not exceeded. All connections to other apparatus or associated apparatus shall have control over this voltage and current equivalent to a category ib circuit according to EN Cable entries must be used which maintain the ingress protection of the enclosure to at least IP66. 3.Unused cable entries must be filled with suitable blanking plugs which maintain the ingress protection of the enclosure to at least IP66. 4.Cable entries and blanking plugs must be suitable for the ambient range of the apparatus and capable of withstanding a 7J impact test. 5.The 2088/2090 sensor module must be securely screwed in place to maintain the ingress protection of the enclosure. 16

17 April 2013 Rosemount 2088 and 2090 IECEx Certifications E7 IECEx Flameproof Certification No.: IECEx KEM X Applicable Standards: IEC :2004, IEC :2003, IEC :2004 Markings: Ex d IIC T4 (-20 C T amb C) Ex d IIC T6 (-20 C T amb C) I7 IECEx Intrinsic Safety Certificate No.: IECEx BAS X Applicable Standards: IEC :2011, IEC : 2011 Markings: Ex ia IIC T5 Ga (-55 C T amb 40 C) Ex ia IIC T4 Ga ( 55 C T amb +70 C) Table 2. Input Parameters Loop/Power U i = 30 Vdc I i = 200 ma P i = 0.9 W C i = F Special Conditions for Safe Use (X): The equipment is not capable of withstanding the 500V insulation test required by EN This must be taken into account when installing the equipment. N7 IECEx Non-incendive/Type n Certificate No.: IECEx BAS X Applicable Standards: EN :202012, EN : 2010 Markings: Ex na IIC T5 Gc (-40 C Tamb +70 C) Ui = 50 Vdc max Input Parameters Loop/Power U i = 30 Vdc I i = 200 ma P i = 0.9 W C i = F Special Conditions for Safe Use (X): The equipment is not capable of withstanding the 500V insulation test required by EN This must be taken into account when installing the equipment. NK IECEx Dust Certificate No.: IECEx BAS X Applicable Standards: IEC :2011, IEC : 2008 Markings: Ex t IIIC T50 C T C Da Vmax = 36 Vdc; Ii = 24 ma 17

18 Rosemount 2088 and 2090 April 2013 Special Conditions for Safe Use (X): 1.The device contains a thin wall diaphragm. Installation, maintenance, and use shall take into account the environmental conditions to which the diaphragm will be subjected. The manufacturer's instructions for installation and maintenance shall be followed in detail to assure safety during its expected lifetime. 2.Cable entries must be used which maintain the ingress protection of the enclosure to at least IP66. 3.Unused cable entries must be used which maintain the ingress protection of the enclosure to at least IP66. 4.Cable entries and blanking plugs must be suitable for the ambient range of the apparatus and capable of withstanding a 7J impact. 5.The 2088/2090 sensor module must be securely screwed in place to maintain the ingress protection of the enclosure. Japanese Certifications E4 TIIS Flame-Proof Ex d IIC T6 Certificate TC15874 TC15873 TC15872 TC15871 Description 2088 with Alloy C-276 wetted parts (with display) 2088 with SST wetted parts (with display) 2088 with Alloy C-276 wetted parts (no display) 2088 with SST wetted parts (no display) Brazil Certifications I2 INMETRO Intrinsic Safety Certificate No.: CEPEL X; Markings: Ex ia IIC T5/T4 Ga/Gb T5 (-20 C Tamb +40 C); T4 (-20 C Tamb +60 C) E2 INMETRO Flameproof (2088 Series only) Certificate No.: CEPEL Markings: Ex d IIC T6/T5 Gb T6 (-20 C Tamb +40 C); T5 (-20 C Tamb +60 C) China Certifications I3 China Intrinsic Safety Certificate No.: GYJ111063X (2088 Series); GYJ111065X (2090 Series) Applicable Standards: GB , GB Markings: Ex ia IIC T4/T5 T4 (-55 C Tamb +70 C); T5 (-55 C Tamb +40 C) 18 Table 3. Input Parameters Loop/Power U i = 30 Vdc I i = 200 ma P i = 0.9 W C i = F Refer to Appendix B of the 2088/2090 Reference Manual (document number ) for Special Conditions for Safe Use.

19 April 2013 Rosemount 2088 and 2090 E3 China Flameproof Certificate No.: GYJ (2088 Series); GYJ (2090 Series) Applicable Standards: GB , GB Markings: Ex d IIC T4/T6 T4 (-20 C T amb +40 C); T6 (-20 C T amb +80 C) Refer to Appendix B of the 2088/2090 Reference Manual (document number ) for Special Conditions for Safe Use. N3 China Type n Non-Sparking Certificate No.: GYJ101126X (2088 Series) Applicable Standards: GB , GB Markings: Ex na nl IIC T5 (-40 C Tamb +70 C) Refer to Appendix B of the 2088/2090 Reference Manual (document number ) for Special Conditions for Safe Use. Combinations of Certifications Stainless steel certification tag is provided when optional approval is specified. Once a device labeled with multiple approval types is installed, it should not be reinstalled using any other approval types. Permanently mark the approval label to distinguish it from unused approval types. K1 K5 K6 K7 KB KH I1, N1, ED, and ND combination E5 and I5 combination C6, I1 and ED combination E7, I7, N7, and NK combination K5, and C6 combination K5, ED, and I1 combination 19

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