TSI FMS Particle Monitoring Applications TSI FMS 在线粒子监控系统的应用. 2008, TSI Incorporated

Transcription

1 TSI FMS Particle Monitoring Applications TSI FMS 在线粒子监控系统的应用

2 目录 Contents TSI 背景 TSI Background 粒子计数技术 Particle Counting Technology 手持式粒子计数器 Handhelds 便携式粒子计数器 Portables 远程粒子计数器 Remotes 监控系统 Monitoring systems FMS 软件 FMS Software FMS 系统 FMS Systems

3 在科研融入工业 Where Research Meets Reality TSI 在 1961 年由明尼苏达大学的几名研究生所组建 TSI was founded in 1961 by several University of Minnesota graduates 私人控股公司, 隶属于丘吉尔工业控股公司 Privately-held company as part of Churchill Industries holdings 在全球拥有 900 多名员工 Over 900 employees worldwide 设计 制造和营销科学仪器和工业仪器 Design, manufacture, and market scientific and industrial instrumentation 与世界各地的科研机构及客户合作, 确立了与气溶胶科学 室内空气质量 流体动力学及生物危害检测有关的测量标准 Partner with research institutions and customers around the world to set the standard for measurements relating to aerosol science, indoor air quality, fluid dynamics and biohazard detection TSI 在粒子和流体测量领域拥有 50 项专利 TSI has 50 Patents in the field of particle and flow measurement 与顶尖大学研发科学家在技术上的合作, 使 TSI 拥有超过 25 项技术许可 Technology partnerships with scientists from leading research universities with TSI has resulted in more than 25 technology licenses

4 TSI 在世界各地的公司 TSI Locations Global Headquarters Shoreview, MN Sales/Marketing Service Engineering Manufacturing Administration 全球总部美国明尼苏达州 Shoreview 销售 / 市场 服务 工程设计 制造 行政管理 High Wycombe, UK Sales Service Engineering Manufacturing 英国海威科姆 销售 服务 工程设计 制造 Marseille, France Sales 法国马赛 销售 Aachen, Germany Sales/Marketing Service 德国亚琛 销售 / 市场 服务 Bangalore, India Sales Service 印度班加罗尔 销售 服务 Shanghai, China Sales Service 中国上海 销售 服务 Beijing, China Sales Service 中国北京 销售 服务 Singapore Sales Service 新加坡 销售 服务

5 TSI 产品 Products TSI 独特的产品线包括 200 多种精密仪器, 可以分成以下几类 : Our unique product line includes over 200 precision instruments which can be classified into the following categories: 气溶胶仪器 Particle Instruments 流体动力学 Fluid Dynamics 职业健康与安全 Occupational Health and Safety 能源与舒适 Energy and Comfort 流体测量仪器 Flow Instruments 关键环境 Critical Environments 污染控制 Contamination Control CBRN 国防 CBRN Defense 研究与分析 Research and Analytical 测试与测量 Test and Measurement 环境控制 Controlled Environments

6 粒子仪器 Particle Instruments 粒子研究 主要研究粒径 计数 生成及分散气溶胶颗粒, 适用于环境监测 健康影响研究 燃烧研 究 汽车尾气测试 空气过滤器测试 药物输送研究 纳米材料合成等应用 Particle Research Size, count, generate and disperse aerosol particles for applications in environmental monitoring, health effects research, combustion studies, vehicle emissions testing, air filter testing, drug delivery development, nanomaterial synthesis, and much more. 自动过滤测试 产品应用于确定过滤器介质最具渗透性的粒径大小, 测量各种过滤产品的效率, 以实现品质控制, 包括呼吸机过滤器 Automated Filter Testing Products used by industry to determine the most penetrating particle size of filter media and to measure the efficiency of wide range of filtration products for quality control purposes, including respirator filters. 注意 : 目前市场上 TSI 凝聚核粒子计数器是所有符合 ISO 粒子计数器在校准时的首选标准仪器 Note: TSI Condensation Particle Counters are used as the primary reference standard for all ISO particle counter calibrations on the market today

7 流体动力学 Fluid Mechanics 单点和全局精确测量流体流速 紊乱和相关特点, 包括燃烧诊断和温度 其应用包括 : Precise point and global measurements of velocity, turbulence, and associated properties of fluid flows including combustion diagnostics and temperature. Example applications include: 测量燃料喷射, 以降低汽车污染物排放 Measuring fuel sprays in order to reduce automobile pollutant emissions 确定喷气发动机尾焰, 以降低噪声 Determining jet engine exhaust plumes for noise reduction 检定心脏瓣膜周围的流量, 以提高其可靠性和耐用性 Characterizing flow around heart valve to increase its reliability and durability

8 职业卫生与安全 Occupational Health and Safety 面罩密合度测试 对商用和军用面罩进行定量密合度测试 Respirator Fit Testing Perform quantitative respirator fit testing for commercial and military respirators. 环境暴露监测 测量和监测工业环境中的空气粉尘和气溶胶质量浓度 Exposure Monitoring Measure and monitor airborne dust and aerosol mass concentrations in industrial settings.

9 能源和舒适 Energy and Comfort 通风测试仪器 测量重要的通风参数, 帮助加强室内环境的舒适度和安全性, 包括风速 风量 温度 湿度和差压 Ventilation Test Measure important ventilation parameters to help enhance the comfort and safety of indoor environments, including air velocity, volume, temperature, humidity, and differential pressure. 室内空气质量 评估各种参数, 如温度 湿度 室外空气计算 二氧化碳 一氧化碳和空气颗粒, 这对监测室内人员的热舒适度及保证健康的室内环境非常重要 Indoor Air Quality Assess parameters, such as temperature, humidity, outdoor air calculations, carbon dioxide, carbon monoxide and airborne particles, which are important in monitoring occupant thermal comfort and assuring healthy indoor environments.

10 流体测量仪器 Flow Instruments 高性能热式质量流量计设计用于实验室或 OEM 工厂中各种气体流量的测量, 为医疗应用如呼吸机 麻醉机和制氧机提供理想的解决方案 High performance thermal mass flow meters designed for a variety of gas flows in the laboratory or on an OEM, ideal for medical applications including ventilators, anesthesia machines and oxygen concentrators.

11 关键环境 Critical Environments 关键环境监测仪 / 控制器 管理室内环境, 保证在实验室 医院隔离室及潜在危险环境中工作的人员的安全和舒适 Critical Environment Monitors/Controllers Manage room environment to ensure the safety and comfort of personnel working in laboratories, hospital isolation rooms and specialized, potentially hazardous surroundings. 11

12 关键环境 Critical Environments 控制器简单易用, 具有显示及 I/O 输入输出功能 Simple controllers with displays and I/Os 潜在应用于洁净室控制系统 Potential to use as a demand control system in clean rooms 监控低压状态以保证医院病房的洁净度 More rooms in hospitals are clean with need to monitor LOW pressures 12

13 CBRN 国防 CBRN Defense 使用气溶胶测量, 保护军人和市民免受化学 生物 放射性或核 (CBRN) 威胁 Safeguard military and civilian personnel from chemical, biological, radiological or nuclear (CBRN) threats.

14 粒子计数器 - 实时微生物监控 Particle counters- Real-time Microbiological Monitoring 当前军方技术 Current Military Technology

15 污染控制 Contamination Control 污染控制 使用空气粒子计数器对过滤器进行测试, 对洁净室等级分类, 其包括制药 医疗设备 半导体 硬盘洁净室 永久安装在线粒子计数器对关键工艺持续监控并记录 Contamination Control Use of airborne particle counters to test filters and classify clean rooms, including pharmaceutical, medical device, semiconductor, hard disk drive clean rooms. Use permanently installed monitoring systems to continuously monitor and document critical processes. 15

16 粒子计数器技术 Particle counter technology 手持式仪器 Handheld Instruments AeroTrak cfm 在所有低价格的手持式粒子计数器中显示屏最大 最容易阅读 Largest and easiest to read display of any low cost hand held 容易手持的模塑外壳 Easy to hold molded case 重量轻 Lightweight 高达 1,500 条采样存储记录 Stores up to1,500 sample records 3 个粒径通道, 中间通道粒径可选 3 channels of data, middle channel is user selectable 符合 ISO 标准 ISO compliant 标配免费的 TrakPro Lite 软件 ( 该软件可用于 Aerotrak 便携式仪器和手持式仪器 ) Supplied with free TrakPro Lite download software (you can use the same download software for the Aerotrak Portables and handhelds) 0.1 CFM, 0.3µm-10µm On board memory

17 粒子计数器技术 Particle counter technology 手持式仪器 Handheld Instruments AeroTrak cfm 大彩色触摸屏 Large color touch screen 通道尺寸可选 Variable size binning 10,000 条采样记录 10,000 sample records 手柄上有启动停止按钮 Integrated handle with start stop button 完全符合 ISO 标准 ISO compliant 电池可拆下充电 Batteries can be removed for charging ISO 和 EU GMP 报告 ISO and EU GMP reporting 与 Aerotrak 便携式仪器一样具有简单易用的用户界面 Same easy to use user interface as the Aerotrak Portables 标配免费的 TrakPro Lite 软件 ( 该软件可用于 Aerotrak 便携式仪器和所有手持式仪器 ) Supplied with free TrakPro Lite download software (you can use the same download software for the Aerotrak portables and all handhelds) 0.1 CFM, 0.3µm-10µm On board memory ISO report generation

18 粒子计数器技术 Particle counter technology 便携式仪器 Portable Instruments AeroTrak 9310/9350/9500 市场上最轻便的 100 升 / 分钟便携式仪器 Lightest 100 l/min portable on the market 所有仪器的尺寸相同 All units have the same foot print 10,000 条数据记录 10,000 data records 简单易用的用户界面 Easy to use interface 最强劲的风泵设计 可用于过滤器检测探头及长真空管 Most powerful blower design can be used with filter scanning probes and long lengths of tubing if needed 风泵无需维护 No pump maintenance required 没有冷却风扇 = 没有污染源 No cooling fan = no contamination source 符合 ISO 规范 ISO compliant ISO 和 EU GMP 报告 ISO and EU GMP reporting 1 CFM, 50 l/min and100 l/min 0.3µm-25µm

19 粒子计数器技术 Particle counter technology 便携式仪器 Portable Instruments AeroTrak 9310/9350/9500 TSI 探头 即插即用, 仪器可自动识别 960/962/964/966 型号, 用于测试风速 温度和湿度 Plug and Play TSI probes, unit recognises 960/962/964/966 models automatically for combinations of air velocity, temperature and relative humidity TSI 风度 温度和湿度探头 TSI Velocity, temp and RH probes 1 CFM, 50 l/min and100 l/min 0.3µm-25µm

20 AeroTrak F 粒子计数器技术 Particle counter technology 远程粒子计数器 Remote particle counter 符合 ISO 规范 ISO compliant 电源由网线提供 (TCP/IP) Power over Ethernet communications (TCP/IP) RS 485 串口通信 Serial communication via RS 485 报警继电器输出 Alarm relay contact 可选配连接温湿度探头 Optional Temp and Relative Humidity probe connection 集成流量监控 Integrated flow monitoring 内置网络浏览器 Built in web browser 体积小 Small footprint 0.5 and 1 cfm

21 FMS Technology , SMS text outputs 文本输出 Classically all on one computer and are interdependent 通常可在一台计算机上安装运行, 并相互协作 Sensor Control and data input 传感器控制和数据输入 Relay alarm Outputs 继电器报警输出 MYSQL or MSSQL databases supported 支持的 MYSQL 或 MSSQL 数据库

22 FMS Technology Hot automatic standby monitor 自动热待机 Monitoring hardware is connected to this separate LAN 监控硬件连接到这个单独的局域网上 Automatic hot standby and database mirroring delivers a robust monitoring system 自动热备份和数据库镜像使监控系统稳健可靠

23 FMS Software Monitoring Node Tab all available monitoring nodes are shown here 监控节点栏 所有监控节点在这里显示 EASY TO USE INTERFACE 简便易用的界面 Unit Status 设备状态 Sample points 采样点 Alarm Groups 报警组状态 System Messages 系统消息 Sample Point Statistics 采样点数据统计

24 FMS Software 软件 Reporting 报告 每个粒子和环境传感器每隔一分钟采样一次 = 每天每个传感器记录 1440 条数据 Each particle and environmental sensor is logging every minute =1440 data records per day per sensor FMS 报告功能可将记录数据归纳总结成有用的信息 FMS Reporting functionality condenses the data into useful information 符合标准的单页报告 Single page compliance report

25 FMS 报警通知 FMS Alarm Notification FMS 客户端界面 FMS Client Interface 洁净室中的触摸屏界面 Touch screen interface in the cleanroom 操作员可在洁净室内确认报警, 并可对每个超标事件输入预先定义的原因 Operators can acknowledge alarms and enter pre defined reasons for each out of specification event inside the cleanroom

26 FMS 报警通知 FMS Alarm Notification ipad 和 iphone 远程连接 ipad and iphone remote connectivity 可远程访问 FMS 全部功能 Enables full remote access to FMS FMS 客户端所有功能 Full FMS Client functionality 报警确认 Alarm acknowledgement

27 隔离器 Isolators 过氧化氢熏蒸 Vaporized Hydrogen Peroxide 当隔离器进行熏蒸或泄露测试时, 应确保监控系统对其作出相应的反应, 以动态执行警告和报警, 防止错误的警报或无意义的数据被收集 Ensure that the monitoring system can respond to the changes that take place when the isolator is in a gassing cycle or during leak testing, to dynamically implement alert and alarm limits preventing false alarms or meaningless data being collected 三向阀将被用来保护粒子计数器免受污染, 并辅助 VHP /HVP 熏蒸 A valve will be required to protect the particle counter from contamination and facilitate the VHP /HVP Sporicidal gassing process

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29 FMS 监控系统 过氧化氢蒸气 A 级隔离器 A 级远程粒子计数器 FMS Monitoring - VHP 汽化过氧化氢

30 FMS Systems 隔离器 Isolators 等动力采样探头 Particle isokinetic sample probe 浮游菌采样器 ( 集成真空设计 ) Viable sampling head (integrated vacuum design) 注意浮游菌采样器可以移动 Note the viable sampling head can be moved 粒子采样探头盖 Particle sample probe cap

31 FMS Installations 成功案例 FMS chosen at Schering Plough ( 先灵葆雅 )because.. 可靠的分布式软件架构 Reliable distributed software architecture 热待机自动处于待命状态, 无需用户参与 Buddy hot automatic standby, no user intervention required 实时镜像数据库 Real time Mirror databases 在虚拟服务器上运行 FMS Operation of FMS on virtual servers FMS 开放结构意味着我们可以开发驱动程序, 来满足客户的具体需求 FMS Open architecture means we can develop drivers to meet customers exacting requirements FMS 系统设计可以 热插拔 远程粒子计数器 FMS system design enabled hot swapping of remote counters

32 FMS Installations 成功案例 FMS chosen at GE Healthcare( 通用电气医疗 ) because.. 可靠的分布式软件架构 Reliable distributed software architecture 热待机自动处于待命状态, 无需用户参与 Buddy hot automatic standby, no user intervention required 实时镜像数据库可以位于不同的地理位置 Mirror databases could be located in geographically different locations 开放结构意味着我们可以开发驱动程序, 满足客户的具体要求 Open architecture means we can develop drivers to meet customers exacting requirements FMS 系统设计可以 热插拔 远程计数器 FMS system design enabled hot swapping of remote counters

33 FMS Installations 成功案例 FMS chosen at Astra Zeneca( 阿斯利康 ) because.. 可靠的分布式软件架构 Reliable distributed software architecture 热待机自动处于待命状态, 无需用户参与 Buddy hot automatic standby, no user intervention required 镜像数据库 Mirror Databases 同一地点不同的建筑物内安装多套系统 Multiple systems in different buildings on the same site FMS 系统设计可以 热插拔 远程计数器 FMS system design enabled hot swapping of remote counters 旧系统只能使用 IP 地址 Legacy technology used IP addresses only 由于人为错误, 旧系统可能会意外报告不正确的粒子数据 Old system could accidently report particle count data incorrectly due to human error

34 FMS Installations 成功案例 FMS chosen at Astra Zeneca( 阿斯利康 ) because.. 真空泵控制 Vacuum pump control 从 FMS 软件启动和停止真空泵 Start and stop the particle counter vacuum pumps from FMS software 集成旧系统室内报警系统 Integration of legacy room alarm system 开放的系统架构意味着我们可以为第三方旧系统报警硬件开发驱动程序, 并把它集成到 FMS 系统中 Open architecture meant we could develop drivers for the third party legacy alarming hardware and integrate it into the FMS system

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36 FMS Installations 成功案例 Astra Zeneca( 阿斯利康 ) 在出厂验收测试中采用主泵和从泵 Master and Slave Pumps during FAT 安装测试真空排管泄漏测试 Installation testing -Vacuum manifold leak testing

37 FMS Installations 成功案例 Astra Zeneca( 阿斯利康 ) A 级采样使用等动力不锈钢采样探头 Grade A sample isokinetic stainless steel sample probe 考虑到粒子计数器到采样探头的距离, 不可能把粒子计数器安装到洁净室外, 因此将其安装于不锈钢盒内 Not possible to install counter outside cleanroom due to distance to sample probe head, so installed in clean area in stainless steel enclosure 粒子计数器 RS 485 数据电缆断开装置 Particle counter RS 485 data cable disconnect 真空快速断开装置 Vacuum quick disconnect

38 FMS Installations 成功案例 Astra Zeneca( 阿斯利康 ) A 级等动力不锈钢采样探头探头指向单向层流方向 Grade A isokinetic stainless steel sample probes. Probe is pointing in the direction of the airflow, which is unidirectional 可方便安装不锈钢探头盖 Stainless steel probe caps conveniently mounted 粒子计数器安装在灌装机下面 The particle counters are installed under the filling machine

39 问题 QUESTIONS?