Labkotec automatic warning devices for separators protecting the environment

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1 Labkotec automatic warning devices for separators protecting the environment ENG Labkotec SET warning devices SolarSET S warning systems OMS-1 warning device for light liquid separators GA-1 and GA-2 warning devices for grease interceptors Labcom data communication units

2 Protecting the environment Labkotec automatic warning devices for light liquid separators and grease interceptors Why does a separator require a warning device? Today in all construction work, greater attention is paid to protecting the environment than ever before. Light liquid separator systems now have a vital part in preventing environmental damage. Oil spills into sewers and ground leaks are controlled better than they used to be, thanks to the increasing use of separator systems. Typical applications for the separator systems are petrol stations, airports, parking areas, highways and other places where the risk of an oil spill onto the ground is present. Separator systems preventing environmental damage are just part of the solution. How can you ensure they are still working years later and guarantee the benefits of investments made? How do you keep a check on the maintenance cost? The best safeguard against environmental damage is of course to use the separator system properly and service it periodically. Total reliability in the operation of the separator system can only be achieved when automatic warning devices are installed. Therefore it is possible to guarantee correct functioning of the separator year after year. Labkotec automatic warning devices are designed to comply European Standard EN

3 Labkotec automatic warning devices are approved in accordance with the ATEX directive 94/9/EC and IECEx. Labkotec automatic warning devices can be connected to the LabkoNET system. LabkoNet is an easy and reliable way to transfer and control alarm data. An Internet connection is all that is needed. For further information on LabkoNet and its key benefits, please visit LabkoNet system compatible Key advantages of Labkotec automatic warning devices: - Meets the demands for various standards and regulations. - There is an immediate alarm if, for example, a serious oil spill occurs, thus preventing severe environmental damage. - The costs of routine servicing are kept to a minimum. The separator will be serviced only when the alarm indicates that the oil or sludge levels have been exceeded. - Separator leakage into the environment can easily be detected. If the water level drops below the, the alarm activates. Labkotec offers the markets widest range of automatic warning devices for light liquid separators and grease interceptors. Special attention to the design of various models has improved realibility and performance, which benefits the world s environment. European standard 858 defines the criteria for automatic warning devices: Device to warn of excessive depth of light liquid or waste water or low level condition Automatic warning devices and auxiliary devices Separator systems shall be provided with automatic warning devices 3 3

4 Automatic warning devices for light liquid separators OilSET-1000 warning device for light liquid separators The OilSET-1000 warning device is specially designed for light liquid separators. It indicates when it is time to empty the separator, which prevents harmful hydrocarbon emissions from being released into to the sewer system. Oil SET/ DM3AL OilSET-1000 OilSET-1000 control unit and SET/DM3AL SandSET-1000 sludge warning device for light liquid separators SandSET-1000 The SandSET-1000 is a complete package to detect sand or sludge in the separators. The SET/S2 gives alarm signal when there is sand or sludge between the ultrasonic sensing elements. The ultrasonic SET/S2 does not require any calibration, or any regular service. Just install the at the correct alarm level. SandSET-1000 control unit and SET/S2 Sand/Sludge SET/S2 SET-2000 Hi level / Oil warning device with two s Junction box SET-2000 The SET-2000 Hi Level/Oil is equipped with two s, one indicates the oil layer and the other indicates blockage detection. i.e. overflow in case of sewer blockage or closure of the closing device. Oil SET/V SET/ DM3AL Control unit SET-2000, s SET/DM3AL and SET/V SET-2000 Oil/Sludge warning device with two s Junction box SET-2000 The SET-2000 Oil/Sludge is equipped with two s, one indicates the oil layer and the other indicates when there is sand or sludge between the sensing elements of the SET/S2 ultrasonic. Oil Sand/Sludge SET/ DM3AL SET/S2 Control unit SET-2000, s SET/DM3AL and SET/S2 4

5 Warning device for inspection shaft with the floating SET/OSK2 The SET/OSK2 indicates an oil layer in an inspection shaft, pump shaft or on a water basin. SET/OSK2 Sensor SET-1000 SET-1000 control unit SET/OSK2 floating oil OMS-1 OMS-1 warning device for light liquid separator OMS-1 warning device is specially designed for light liquid separators. It indicates when it is time to empty the oil separator, which prevents harmful hydrocarbon emissions from being released into to the sewer system. Oil OMS OMS-1 control unit and OMS Automatic warning devices for grease interceptors Warning device SET-1000 and SET/TSHS2 for grease interceptors The SET/TSHS2 s operating principle is capacitive and therefore it is an ideal choice for applications with greater amounts of solid grease than normal. Grease SET/ TSHS2 SET-1000 In alarm condition the SET-1000 will energize the internal buzzer and LED. For remote indication of the alarm condition the relay output facility can be utilized. SET-1000 control unit and SET/TSHS2 5

6 Automatic warning devices for grease interceptors GA-1 and GA-2 warning devices GA-1 and GA-2 warning devices are specially designed for grease interceptors. They indicate when it is time to empty the grease interceptor, which prevents harmful grease emissions from being released into to the sewer system. GA-1 GA-2 GA-SG1 Grease Grease GA-1 control unit and GA-SG1 GA-SG1 GA-2 control unit and two GA-SG1 s Labcom Data communication units The communication units send alarms and measurement data as GSM short messages either to user s own mobile phone or LabkoNet server for storing and further distribution via Internet, SMS or . LabkoNet where measurement and information meet LabkoNet is a SaaS (Software as a Service) solution where no software is installed on customers equipment. Instead the system operates from a server via a data network and the software is accessed via a web browser. The benefits of SaaS include minimal investment costs and extremely fast implementation. No purchase of software licences is required and you don t need to worry about updates. In addition, data security and antivirus solutions are always up to date. Diverse data transfer methods Labcom communication units often handle data transfer from measuring points. Data transfer can be carried out by a variety of data protocols including GSM, GPRS, FTP transfer or LAN. Labkotec Oy usually includes data transfer costs within the service fee. Real alarms, right time One of LabkoNet s key features is reliable alarm transfer. The system has a diary function so that you can set specific times for alarms to be transferred to different people whenever you need. Non-critical alarms can be delivered during working hours and alerts sent to mobile phone at the time of your choosing. This way you control when to receive different types of alarms. 6

7 SolarSET S for applications where mains supply is not available The SolarSET S warning system is a solar powered unit for monitoring the level of liquid hydrocarbon, sludge or overflow in light liquid separators situated in locations where mains power is unavailable. Alarm conditions can be transmitted to mobile phones or computer systems via the GSM modem and locally with flashing beacon. Sensor failures are also detected automatically. SolarSET S contains alarm unit, battery, charge controller, solar panel and GSM communication unit or/and flashing beacon. More information Application areas for SolarSET S: Air ports Motorways Car parks Various options as requirements demand: SET/DM3DL oil SET/S2 sand SET/DM3DL oil and SET/V overflow SET/DM3DL oil and SET/S2 sand SET/DM3DL oil, SET/V overflow and SET/S2 sand SolarSET S with GSM modem SolarSET S with flashing beacon SolarSET S with GSM modem and flashing beacon In case of an oil, sludge, overflow or failure, Solar- SET S sends an alarm message as a text message (SMS) to the user s mobile phone or LabkoNet system. In case of an oil, sludge, oveflow alarm or failure, SolarSET S Beacon signals an alarm with a Xenon-beacon. The beacon will flash once every 5 seconds until the alarm cases. 7

8 LevelSET S automatic warning device for light liquid separators Oil, sludge and overflow alarms all in the same control unit Versatile functions Three digital s warning device with integrated GSM modem The LevelSET S control unit was developed to meet strict regulations and demands of EN 858 and various environmental agencies throughout Europe. LevelSET S is equipped with Fail-Safe alarm facility, giving total system monitoring of all inputs. LevelSET S recognises when an oil or sludge space is full, or if there is an overflow condition within the separator due to a blockage. Alarm conditions can be transmitted to mobile phones or computer systems via the integrated GSM modem or internal relays can be connected to remote beacons and audible alarms. An inbuilt LED and buzzer indicate the respective alarm condition locally. LevelSET The GSM version of the LevelSET S can be programmed to alarm when the service inspection is due. Connection box The new digital technology within the s and the control unit significantly reduces the cabling cost. The three s were previously connected with six wires but now only two wires are required. Labkotec s commitment to the design of high quality warning devices for environmental monitoring of separators assures a long service life for many years. Oil Sand/Sludge SET/V SET/ DM3DL SET/S2 8

9 Technical Data Control units With Ex-certificate SET-1000 SET-2000 LevelSET S OMS Dimensions 175 x 125 x 75 mm 175 x 125 x 75 mm 175 x 125 x 75 mm 125 x 75 x 35 mm Enclosure Polycarbonate Polycarbonate Polycarbonate Polycarbonate Ambient temperature -25 C +50 C -25 C +50 C -30 C +50 C -30 C +50 C Supply voltage 230 VAC ± 10 %, 50/60 Hz 230 VAC ± 10 %, 50/60 Hz 230 VAC ± 10 %, 50/60 Hz 230 VAC ± 10 %, 50/60 Hz 110 VAC ± 10 %, 50/60 Hz 110 VAC ± 10 %, 50/60 Hz 12 VDC 12 VDC 12 VDC Power consumption 2 VA 4 VA 4,5 VA 1 VA Sensors S2, DM3AL, SET/V, OS2, TSHS2, OSK2 S2, SET/V, DM3DL OMS Relay outputs 250 V, 5 A, 100 VA potential free 250 V, 5 A, 100 VA potential free 250 V, 5 A, 100 VA potential free 250 V, 5 A, 100 VA potential free relay outputs 2 pcs relay outputs 2 pcs relay outputs 3 pcs relay output 1 pc EMC IEC/EN Emission IEC/EN Emission IEC/EN Emission IEC/EN Emission IEC/EN Immunity IEC/EN Immunity IEC/EN Immunity EC/EN Immunity Electrical safety IEC/EN , Class II, CAT II / III IEC/EN , Class II, CAT II / III IEC/EN , Class II, CAT II IEC/EN , Class II, CAT II ATEX VTT 04 ATEX 031X VTT 04 ATEX 031X VTT 09 ATEX 027X VTT 12 ATEX 003X IECEx IECEx VTT X IECEx VTT X IECEx VTT X IECEx VTT X Ex-classification II (1) G [Ex ia] IIC II (1) G [Ex ia] IIC II (1) G [Ex ia] IIB II (1) G [Ex ia] IIB Without Ex-certificate GA-1 GA-2 Labcom 200 Labcom 220 Dimensions 125 x 75 x 35 mm 125 x 75 x 35 mm 175 x 125 x 75 mm 100 x 188 x 65 mm Enclosure Polycarbonate Polycarbonate Polycarbonate ABS Ambient temperature -30 C +50 C -30 C +50 C -20 C +50 C -20 C +50 C Supply voltage 230 VAC ± 10 %, 50/60 Hz 230 VAC ± 10 %, 50/60 Hz 230 VAC ± 10 %, 50/60 Hz 230 VAC ± 10 %, 50/60 Hz Power consumption 5 VA 5 VA max. 18 VA 4 VA Sensors GA-SG1 GA-SG1 Relay outputs 250 V, 5 A, 100 VA potential free 250 V, 5 A, 100 VA potential free SPDT, 250VAC/5A/500VA relay output 1 pc relay output 2 pcs or 24VDC/5A/100VA, 2 pcs EMC IEC/EN Emission IEC/EN Emission EN (Emission) EN (Emission) IEC/EN Immunity IEC/EN Immunity EN (Immunity) EN (Immunity) Electrical safety IEC/EN , Class II, CAT II IEC/EN , Class II, CAT II EN , Class II, CAT II/III EN , Class II, CAT II/III Digital inputs 4 inputs, DC 24 V 2 inputs, DC 24 V Analog inputs 4 inputs, 4-20 ma 2 inputs, active or passive, 10-bit resolution. 14-bit resolution ma active or passive, Input 4, 10-bit. DC 24 V, max. 25 ma DC 24 V, max. 25 ma per input 9

10 Technical Data Sensors SET/DM3AL SET/DM3DL SET/S2 SET/V Principle of operation conductivity conductivity ultrasonic vibration IP classification IP68 IP68 IP68 IP68 Material PVC, AISI 316, NBR, PA PVC, AISI 316, NBR, PA PP, PVC, AISI 316 PA, PVC, aluminium, NBR Weight 500 g incl. 5 m cable 500 g incl. 5 m cable 900 g incl. 5 m cable 350 g incl. 5 m cable Ambient temperature 0 C +60 C 0 C +60 C 0 C +60 C 0 C +60 C Supply voltage ~12 V DC ~12 V DC ~12 V DC ~12 V DC Cable 2 x 0,75 mm 2 2 x 0,75 mm 2 3 x 0,5 mm 2 2 x 0,75 mm 2 ATEX VTT 09 ATEX 026X VTT 09 ATEX 026X VTT 07 ATEX 051X VTT 09 ATEX 025X IECEx IECEx VTT X IECEx VTT X IECEx VTT X IECEx VTT X Ex-classification II 1 G Ex ia IIA T5 Ga II 1 G Ex ia IIA T5 Ga II 1 G Ex ia IIB T5 Ga II 1 G Ex ia IIB T5 Ga SET/OSK2 SET/TSHS2-O OMS GA-SG1 Principle of operation capacitive capacitive conductive capacitive IP classification IP68 IP68 IP68 IP68 Material AISI 316, PVC AISI 316, Teflon, NBR PVC, AISI 316 POM, PUR, AISI 316 Weight 1150 g incl. 5 m cable 1300 g incl. 5 m cable 450 g incl. 5 m cable 350 g incl. 5 m cable Ambient temperature 0 C +60 C 0 C +60 C 0 C +60 C 0 C +90 C Supply voltage ~12 V DC ~12 V DC - ~8 V DC Cable 3 x 0,5 mm 2 3 x 0,75 mm 2 2 x 0,75 mm 2, PVC 2 x 0,75 mm 2, PUR ATEX VTT 03 ATEX 009X VTT 03 ATEX 024X IEC/EN simple apparatus IECEx Ex-classification II 1 G Ex ia IIA T5 Ga II 1 G Ex ia IIB T5 Ga II 1 G Ex ia IIA T6 G Accessories Junction box for LevelSET S Installation accessories for GA-2 Junction box LJB for two s 10

11 Dimensions Sensors SET/DM3DL SET/S2 SET/V Measure electrode ø 25 mm Reference electrode 130 mm 172 mm 216 mm Trigger point 50 mm 79 mm 47 mm 110 mm 142 mm ø 25 mm Sensing element 100 mm 125 mm 146 mm 21 mm SET/OSK2 SET/DM3AL OMS Measure electrode Upper electrode 81 mm 120 mm ø 25 mm Reference electrode 130 mm 172 mm 216 mm ø 25 mm Reference electrode 130 mm 172 mm 184 mm ø 82 mm SET/TSHS2-O GA-SG1 R3/4 370 mm ø 27 mm 85 mm ø 30 ø 50 mm 370 mm 170 mm Sensing length 130 mm 11

12 Measure your success with Labkotec Labkotec is a leading measurement equipment manufacturer, and related services provider for various industrial applications. Founded in 1964, Labkotec has decades of experience in providing innovative measurement solutions for a myriad of applications. Our mission is to provide solutions that augment our customers business and to help them ensure that they protect people, and the environment. Labkotec Oy reserves the rights to alterations without prior notice. Due to policy of continuous improvement in R&D, technical specifications may change. Installation shall always be made as documented in manufacturer s instructions. Labkotec s comprehensive export product range comprises warning devices for oil and grease separators, ice detection systems, level measurement equipment for petrol storage and distribution, as well as a wide range of level measurement and detection instruments. We also provide our own unique cloud based measurement data monitoring system LabkoNet, which offers our customers remote onsite monitoring of measurement and alarm information. Since most of our products are intended for use in hazardous areas, they are designed and certified in strict accordance with EX-norms. In addition to our export range Labkotec s domestic market includes a wide range of imported level measurement devices, flow measurement equipment, detection technology and analyzers as well as related services. We also provide complete control systems for municipal water supply and sewerage. Labkotec is ISO 9001:2008 and ISO 14001:2004 quality certified, while our environmental systems are certified by Lloyd s Reqister Quality Assurance. Labkotec Oy Myllyhaantie 6 FI Pirkkala FINLAND Tel. int (0) Fax int (0) Labkotec UK Ltd. Adminicle House 1 Lumb Lane, Audenshaw Manchester M34 5WH ENGLAND Tel. int. +44 (0) Fax int +44 (0) Labkotec AB Ekbacksvägen 28 SE Bromma SWEDEN Tel. int. +46 (0) Fax int. +46 (0) Labkotec GmbH Technologiezentrum Lise-Meitner-Strasse Flensburg GERMANY Tel. int. +49 (0) Fax int. +49 (0) Pictorino. / Hämeen Offset-Tiimi Oy 1/ DOC ENG Rev1