ICX-CMOS-E-2006 Senior I&C Engineer PERSONAL DATA EDUCATION LANGUAGES COMPUTER SKILLS TRAINING COURSES AND CERTIFICATIONS
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1 ICX-CMOS-E-2006 Senior I&C Engineer Holds a B. Sc. in Electrical Power & Machines Engineering and has over 9 years hands-on experience in Automation Systems, DCS, PLC, SCADA, Field Instruments, Industrial Software and System Design / Engineering at petroleum and gas companies. PERSONAL DATA Nationality : Egyptian Birth Date : 16/09/1984 Gender : Male Marital Status : Married Residence : New Cairo EDUCATION : B. Sc. in Electrical Power & Machines Engineering, Cairo University, 2006 LANGUAGES Arabic English : Native Language : Very Good COMPUTER SKILLS : Windows, MS Office (Word, Excel, Power Point), Internet : Visual Basic Programming TRAINING COURSES AND CERTIFICATIONS : Hazard Area Classifications. : Advanced Process Measurements. : Gas Chromatograph. : Control Valves. : Fire and Gas system. : Gas and Steam Turbine. : Foundation Fieldbus. : Subsea Awareness Course. : TUV Functional Safety Engineer (TUV Rheinland). : EMERSON Delta V training courses: Delta V Operator Interface, Delta V Implementation I, Delta V Hardware & Troubleshooting, Fieldbus System. : ALLEN BRADLEY SLC 5000 PLC: SIEMENS UK. : YOKOGAWA Centum CS3000 Fundamentals (Yokogawa). Page 1 of 6 Updated: Feb. 2016
2 : SIEMENS (STEP 7). : Alarm Handling (ABB). : Cameron Subsea Systems (Cameron). : Advanced Process Control System. : Emergency Shutdown. : Root Cause Analysis. : Togetherness Workshop (BG). : Technical Report Writing. : Safety for Supervisor (DUPONT). : First Aid. : Incident Investigation Technique. : SEA SURVIVAL and HUET (Helicopter Underwater Escape Training). : Safety Instrumented System SIS (BP). : BP Energy Isolation Operating Essentials. : ABB System 800xA with AC 800M Engineering. : Passed the following CompEx modules exams (Certificate No ): Ex02: The maintenance and inspection of Ex'd', 'n', 'e' and 'p' electrical equipment in explosive atmospheres. Ex04: The maintenance and inspection of Ex 'i' equipment and systems in explosive atmospheres. : DNV International Sustainability Rating System ISRS 8th Assessor. CHRONOLOGICAL EXPERIENCE RECORD Dates Employer Job title Job Description : From Sep till now : Pharaonic Petroleum Company (PhPC: EGAS & BP) : Senior Instrument & Control Engineer : Work as Senior Instrument & Control Engineer in operation technical support department. Study, review and implement minor projects and review projects documents to ensure compliance to the international standards (API, IEC, ISO, EEMUA, NFPA, NEC) and BP ETPs. Participate in Plant HAZOP, pre-commissioning, commissioning, SAT and start-up activities and prepare punch list for all instrument and control system related plant changes. Study and propose the suitable replacement for obsolete spare parts. Study & propose recommended spare parts. Initiate scope of work, technical specifications and MOC for plant modifications assuring availability of all technical documentation. Participate in the study of uncontrolled asset trips, repeated failures and chronic problems to develop its root cause analysis. Develop and update instrumentation maintenance job plans as required. Responsible for flow metering systems management plan. CMMS knowledge & background (MAXIMO). DNV ISRS 8th (International Sustainability Rating System) internal assessor for PhPC for "Asset Management" process. Page 2 of 6 Updated: Feb. 2016
3 Key Achievements: - Carried out commissioning & SAT of DATAC HMI SCADA system upgrade (Real Flex 4 to Real Flex 6) as a part of Offshore platform (AKHEN) control system software upgrade. - Managing & execution for CorrOcean Erosion-Corrosion system project. Prepared the required documents for system implementation. Installation and commissioning for system components. Establishing serial communication between field interface unit (FIU) and monitoring PC. Installation and configuring monitoring software (MultiTrend V3.10). - West Harbour Expansion (WHX) integrated control and safety system (ICSS): Participated in CHAZOP & factory acceptance test (FAT) for new ICS system (ABB DCS 800M, SIS 800-HI hardware and 800 XA software) for onshore plant (Hardware construction, loop testing, DCS logic test, SIS logic test, F&G logic test, cause & effect review, serial interface test for 3rd parties, F&G layout review, graphics review, alarm management philosophy review & SIFs logic testing). Participated in SAT activities for hardware and software. - Managed project for reviewing the existing instrument installation in onshore plant & two offshore platforms according to PhPC Site Technical Practice & BP Engineering Technical Practice (ETP). Reviewed the gap analysis & recommendation report, hook-up drawings and material list offered to fix the gaps. Initiated scope of requirements for implementation. - Managing, study & execution for erosion-corrosion system project in offshore platform. Providing all technical information regarding system installation and operation requirements. Follow-up installation for all field components (probes, loggers, junction boxes, cables & field interface unit FIU). - Managing & supervised fire & gas protection system implementation for diesel generator on offshore platform. Implemented the cause and effect chart, tested the logic implementation & carried out detectors loop test and function test. - Implementing flow management system (FMS) and reviewing DCS flow equations to adjust the flow equations as per AGA 3, AGA 8 & ISO 5167 standards calculations. Participated in Fiscal metering audit carried out by SGS. - Implementing construction & commissioning scope for instrumentation & control of offshore platform new wellhead and flow line. - Participating in offshore platform control system firmware upgrade (Weatherford CS7X), reviewing Functional Design Specifications & SAT procedures. - Leading EX inspection project for hazard area classified fire & gas detectors and Electric equipments for onshore plant expansion WHX. Dates : From Dec till Aug Employer : Egyptian LNG Company (ELNG: EGAS, BG & PETRONAS) Job title : Instrument & Control Maintenance Engineer Page 3 of 6 Updated: Feb. 2016
4 Job Description : Perform all instrument maintenance activities (preventive, corrective and predictive maintenance) for all the instruments & control equipments in the plant, prepare the necessary permits to work PTW and Job safety analysis and compile the inputs required to implement RCM. Participate in the Preparation of the procedures and maintenance working instructions. Review and implement minor projects and review projects documents in order to ensure compliance to the international standards and codes as well as my organization spezial requirements. Participate in the pre-commissioning, commissioning, SAT and Start-up activities and punch list. Prepare, review and technical evaluation for the required spare parts. Participate in the plant HAZOP studies for all instrument and control system related plant changes. Participate in the study of uncontrolled asset trips, repeated failures and chronic problems, in order to develop its root cause analysis. CMMS knowledge & background (EAMS). Distributed Control System (DCS) EMERSON DeltaV version 10.3: Two typical trains, license (Analogue I/O, Digital I/O, Serial I/O, Continuous Historian & Asset Management Solutions AMS). Hardware & software maintenance, troubleshooting, backup, Guardian support (M series 1 & 2) & logic modifications. LNG Marine Systems: Ship to shore communication system, loading arms & hooks load cells maintenance. Troubleshooting and maintenance for Siemens Gas Turbo-Generator (GT35C2) instruments & control system (ABB Advant PLC). (Convential & Hart): Flow, Pressure, Temperature & Position measuring devices (Rosemount). Positioners, Control & On-Off valves (Fisher). Smoke, Heat, Flame and Gas detectors. Firefighting systems (FM200 & Deluge) maintenance & troubleshooting. Instrument air package, fired heaters (Burner management system BMS- Fireye Controller). Key Achievements: - Performed upgrade for ship to shore system to have fiber & electric communication links instead of electric link only in addition to testing and commissioning for the new system. Witnesses and supervised hooks load cells calibration at National Institute For Standards (NIS). - Installation, commissioning and testing for new purge system (PEPPERL+FUCHS) for purging new CCTV cameras installed on roof of LNG tanks. - Modified level differential pressure transmitter to be bubbler level transmitter. - Participated in Re-HAZOP for "Oily Water Treatment" unit in the plant. - Participated in level B inspection for the Siemens Gas Turbo- Generator (GT35C2). Dates : From Oct till Dec Employer : Rashid Petroleum Company (RASHPETCO) Page 4 of 6 Updated: Feb. 2016
5 Job title Job Description : Instrument & Control Engineer : Perform all instrument maintenance activities (preventive, corrective and predictive maintenance) for all the instruments & control equipments in the plant, prepare the necessary PTW and risk assessments. Participate in the Preparation of the procedures and maintenance working instructions. Review and implement minor projects and review projects documents. Participate in the pre-commissioning, commissioning, SAT and start-up activities and punch list. Prepare and review the required spare parts. Participate in the plant HAZOP studies for all instrument and control system related plant changes. Responsible for DCS & SIS hardware and logic modifications. Participate in the study of uncontrolled asset trips, repeated failures and chronic problems, in order to develop its root cause analysis. Distributed Control System (DCS) EMERSON DeltaV version 8.4: License (Analogue I/O, Digital I/O, Serial I/O, Fieldbus, Continuous Historian & Asset Management Solutions AMS). Hardware & software maintenance, troubleshooting, backup, Guardian support, hardware (M series 1 & 2) & logic modifications. Software OPC communication between DCS and other packages / PLCs. Familiar with YOKOGAWA Centum 3000 DCS system. Safety Instrumented System (SIS) HIMA PLC (H51Q-HRS): Maintenance, Troubleshooting, backup, hardware & logic modifications. IMAC (SOE - Sequence of Event / Alarm History software), HIMA OPC Server, OPC Mirror & IFIX. Familiar with YOKOGAWA PROSAFE SIS system. Cameron Subsea Control System: MCS (Master Control Station) & ROS station, HPU (Hydraulic Power Unit) & TUTU (Topside Umbilical Termination Unit). (Convential& Hart & Fieldbus): Flow, Pressure, Temperature & Position measuring devices (Rosemount& Yokogawa). Positioners, Control, On- Off valves (Fisher)& Pressure safety valves. Smoke, Heat, Flame and Gas detectors (General Monitors, Detronics & Notifier). Comatrol & Kiddie fire panels. Firefighting systems (FM200& Deluge) maintenance & troubleshooting. Instrument air package, fired heaters (Burner management system BMS- Hima PLC). Metering System: Omni Gas flow computers (Omni 6000) Gas Flow Fiscal Metering (DP Orifice) ISO 5167 and Coriolis flow meter. CMMS knowledge & background (GMS). Key Achievements: - Upgraded Delta V system from version 6.3 to version 8.4 & replacement of servers & station hardware. - Engineering and implementation of DCS hardware and software for new interface signals between P2 offshore platform diesel generator and Delta V DCS. - DCS Alarm Handling Project: Participated in HAZOP and review for all alarms configured on DCS system and P&ID according to (EEMUA 191) guideline. - Slip stream modification: Engineering & installation for all hardware Page 5 of 6 Updated: Feb. 2016
6 inside Delta V DCS cabinet (I/O cards, wiring, and barriers). - Metering station control system upgrade: Study and review of project documents (Pre-FAT, FAT & FDS) of metering station control system upgrade from SCADA to DCS Delta V 11.3 (S series). - Upgraded ElopII version 3.5 to version 4.1 (HIMA ENGINEERING SOFTWARE). - HIMA safety network upgrade: Study and review of project documents (Pre-FAT, FAT & FDS) of HIMA safety system control network upgrade from serial daisy chain to safety Ethernet star network. - Participated in function test for the Subsea wellhead valves, Integrity test for the SCSSV & start-up for a new well in Rosetta PIII project. - Participated in commissioning, start-up, punch list & site query for several projects in RASHPETCO as a member of maintenance department. - Member of the task force team responsible for Rosetta gas compression station (P1A) rehabilitation project for instrumentation, cables & junction boxes. - Slip stream modification: Installation & commissioning of slip stream instrumentation, loops check, megger test for instrumentation cables. - P III modification: Participated in HAZOP for some process modifications in P1 gas production platform V DC Power supplies upgrade: Studied and proposed replacement solution for control system and field instrumentation obsolete power supplies "POWEC" to be replaced with HIMA power supplies. - Participated in commissioning and start-up of the condensate analyzer (Yokogawa). Page 6 of 6 Updated: Feb. 2016
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