Operating Display SCREENS

Transcription

1 I-SV-310 Operating Display SCREENS for SUNNEN SV-SERIES VERTICAL HONING MACHINES SUNNEN, THE SUNNEN LOGO, GENERAL HONE, AND THE GENERAL HONE LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. SUNNEN PRODUCTS COMPANY 7910 MANCHESTER AVENUE ST. LOUIS, MO 63143, U.S.A. PHONE:

2 GENERAL INFORMATION Sunnen equipment has been designed and engineered for a wide variety of parts within capacity and limitation of equipment. With proper care and maintenance this equipment will give years of service. READ FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE OPEARTING THIS EQUIPMENT. IMPORTANT: Read any supplemental instructions BEFORE installing this equipment. These supplemental instructions give you important information to assist you with planning and installation of your Sunnen equipment. Sunnen Technical Service Department is available to provide telephone assistance for installation, programming, & troubleshooting of your Sunnen equipment. All support is available during normal business hours, 8:00 AM to 4:30 PM Central Time. Emergency breakdown support is available on a 24 hour / 7 day basis. Review all literature provided with your Sunnen equipment. This literature provides valuable information for proper installation, operation, and maintenance of your equipment. Troubleshooting information can also be found within Instructions. If you cannot find what you need, call for technical support. Where applicable, programming information for your Sunnen equipment is also included. Most answers can be found in literature packaged with your equipment. Help us help you. When ordering parts, requesting information, or technical assistance about your equipment, please have following information available: Have ALL MANUALS on hand. Customer Services Representative or Technician will refer to it. Have Model Number and Serial Number printed on your equipment Specification Nameplate. Where Applicable: Have Drive model and all nameplate data. Motor type, brand, and all nameplate data. For Troubleshooting, additional information may be required: Power distribution information (type - delta, wye, power factor correction; other major switching devices used, voltage fluctuations) Installation Wiring (separation of power & control wire; wire type/class used, distance between drive and motor, grounding). Use of any optional devices/equipment between Drive & motor (output chokes, etc.). For fast service on your orders call: Sunnen Automotive Customer Service toll free at: Sunnen Industrial Customer Service toll free at: Customers outside USA, contact your local authorized Sunnen Distributor. Additional information available at: or sunnen@sunnen.com NOTE: Sunnen reserves right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify discrepancy with Sunnen before proceeding.

3 TABLE OF CONTENTS Screen Directory... 2 Operations Screen... 3 Runtime Edit Screen... 4 Machine Setup Screen... 6 Maintenance Screen... 7 Start Screen... 8 Feed Setup Screen... 9 Fixture Setup Screen Servo Troubleshooting Screen Setup Screen Setup Screen Setup Screen Setup Screen Setup Screen Setup Screen Alarm Screens Alarm Information Screen Alarm Information Screen Alarm Information Screen Alarm Information Screen PAGE NOTE: This manual was written for the standard Sunnen SV-Series Vertical Honing Machine. Screens for different machine configurations will be slightly different. 1

4 SCREEN DIRECTORY NOTE: Red indicator light on buttons signal when active, or if second item is present (Ex.MAN/AUTO) as active. 1: Jumps you to the operations screen. 2: Same function as ESCAPE button. 3: Jumps you to the runtime edit screen. 4: Jumps you to the machine setup screen. 5: Jumps you to the maintenance screen. 6: Jumps you to the start screen. 7: Jumps you to the operations screen. 8: Jumps you to the operations screen. 2

5 OPERATIONS SCREEN NOTE: Red indicator light on buttons signal when active, or if second item is present (Ex.MAN/AUTO) as active. 1: Jumps to the screen directory page. 2: Switches machine between Manual or Automatic operation. 3: Jog spindle. When selected (see setup screen 5), this doubles as a Dwell stroker button. 4: Used to manually expand feed system. 5: Pause feed system during cycle preventing stone expansion. 6: Displays honing time in Min/Sec. During runout, displays runout stroke count. 7: Sends stroker to the Withdraw position. 8: Used to manually retract feed system. 9: Machine cycle will automatically feed tool during cycle when active. 10: Switches hydraulic pump off/on. 11: Coolant manual/automatic. Manual mode provides constant flow, automatic during cycle only. 12: Fixture clamp/unclamp (Only possible when fixture is NOT rotated - Rotary position 1). 13: Clock - To adjust, touch clock and adjust accordingly - all screens. 14: Status box - Displays current machine status. 15: Alarm - A yellow or red alarm appears here during alarm condition. Yellow = non-fatal Red = fatal 3

6 RUNTIME EDIT SCREEN 1: Jumps to the screen directory page. 2: Machine Speed - Column speed in feet per minute. Maximum value = 20. 3: Spindle Speed in revolutions per minute. Maximum value = : Honing Time in minutes. Maximum value = 99. 5: Runout count - User selectable number of non-feed extra strokes (sparkout). Maximum value = : Press button to reset both runout and honing counters/timers. 7: Dwell - Press button to dwell tool at selected position (See item #8). 8: Dwell select - Press button to choose between TOP - BOTTOM - BOTH (See item #7). 9: Dwell Top - User selectable time (Seconds) tool will dwell at top of stroke. Maximum time = : Dwell Bottom - User selectable time (Seconds) tool will dwell at bottom of stroke. Maximum time = : Extra Strokes. User selectable amount of extra strokes during tool feed after zero is reached. Maximum value = : Tool Feed Rate - Amount of tool feed rate expressed in percentage of pressure value set in item #13. 13: Tool Feed Pressure - Pressure (PSI) at which the feed system operates at. Maximum value =

7 RUNTIME EDIT SCREEN (cont d) 14: Runout Count - Displays running total of runout strokes. 15: ASC Delay - Display of ASC Delay setting made on the feed setup screen. 16: Extra Strokes - Displays running total of extra strokes made. 17: Clock - To adjust, touch clock and adjust accordingly. 18: Status box - Displays current machine status. 19: Alarm - A yellow or red alarm appears here during alarm condition. Yellow = non-fatal Red = fatal. 5

8 MACHINE SETUP SCREEN 1: Jumps to the screen directory page. 2: Displays current stroker/column position in inches. 3: Press button to manually enter withdraw position (part indexing) or touch red AUTO to enter current machine position. 4: Press button to manually enter top of stroke position or touch red AUTO to enter current machine position. 5: Press button to manually enter bottom of stroke position or touch red AUTO to enter current machine position. 6: Press button to enter speed at which the stroker will jog up at when moved by the joystick or during homing Max = 20. 7: Press button to enter speed at which the stroker will jog down at when moved by the joystick or during homing Max = 20. 8: Press button to select a speed at which the spindle will jog when red JOG is touched. 9: Pressing button will change spindle direction FORWARD\REVERSE. 10: Pressing button switches automatic spindle reversing after user selectable amount of cycles (See item #11). 11: Press button to set user selectable amount of cycles before reversing spindle. 12: Clock - To adjust, touch clock and adjust accordingly. 13: Status box - Displays current machine status. 14: Alarm - A yellow or red alarm appears here during alarm condition. Yellow = non-fatal Red = fatal. 6

9 MAINTENANCE SCREEN 1: Jumps to the screen directory page. 2: Switches machine between Metric or Inch scaling. 3: Start/Stop spindle calibration routine. 4: Spindle calibration progress scale - invisible unless calibration routine is running. 5: Pushbutton jumps to alarms screen. 6: Pushbutton jumps to setup screen 1. 7: Invisible pushbutton displays software version number. 8: Alarm - A yellow or red alarm appears here during alarm condition. Yellow = non-fatal Red = fatal. 9: Status box - Displays current machine status. 10: Clock - To adjust, touch clock and adjust accordingly - all screens. 7

10 START SCREEN NOTE: Red indicator light on buttons signal when active, or if second item is present (Ex.MAN/AUTO) as active. 1: Jumps to the screen directory page. 2: Switches hydraulic pump off/on. 3: Initiates machine homing sequence. (Required after main power loss or disconnect). 4: Displays current stroker/column position in inches. 5: Lubrication interval for vertical ways - User selectable variable. Maximum value = 120 min. 6: Clock - To adjust, touch clock and adjust accordingly. 7: Status box - Displays current machine status. 8: Alarm - A yellow or red alarm appears here during alarm condition. Yellow = non-fatal Red = fatal. To acknowledge/clear alarms: From the DIRECTORY screen, press MAINTENANCE. From the MAINTENANCE screen, press GO TO ALARMS SCREEN button. For further information, please see ALARMS screen section. 8

11 FEED SETUP SCREEN NOTE: Red indicator light on buttons signal when active, or if second item is present (Ex.MAN/AUTO) as active. 1: Jumps to the screen directory page. 2: Displays tool feed position in inches. 3: Touch button to manually enter tool feed start position or touch red AUTO to enter current position. 4: Tool Feed Rate - Amount of tool feed rate expressed in percentage of pressure value set in item #13. - Maximum value = 100% 5: Tool Feed Pressure - Pressure (PSI) at which the feed system operates at. Maximum value = : Allows user to set a time at which feed system automatically retracts. Maximum value seconds. 7: Automatic Size Control - ON/OFF pushbutton. 8: Enables user to delay ASC probing by selectable time to prevent premature plug gauge wear. Must be less than cycle time. 9: User selectable feed position at which an alarm appears as a reminder to check stones. 10: User selectable amount added to feed to compensate for stone wear. 11: User selectable interval at which stone wear compensation is made. 9

12 FEED SETUP SCREEN (cont d) 12: Displays the number of completed cycles - Reset by touching red RESET. 13: Used to manually expand feed system. 14: Used to manually retract feed system. 15: Clock - To adjust, touch clock and adjust accordingly. 16: Status box - Displays current machine status. 17: Alarm - A yellow or red alarm appears here during alarm condition. Yellow = non-fatal Red = fatal. 10

13 FIXTURE SETUP SCREEN NOTE: Red indicator light on buttons signal when active, or if second item is present (Ex.MAN/AUTO) as active. 1: Jumps to the screen directory page. 2: Home servos manually. 3: Jog fixture to next sequential cylinder. 4: Turns off all servo sequences when pressed. 5: Honing mode - Pressing button switches between ALL CYLINDERS and 1 CYLINDER. 6: Pressing button allows you to "jump" immediately to any particular cylinder. 7: Automatic Size Control - OFF/ON pushbutton. 8: Enables user to delay ASC probing by selectable time to prevent premature plug gauge wear. Must be less than cycle time. 9: Displays current stroker/column position in inches. 10: Displays honing time in Min/Sec. During runout, displays runout stroke count. 11: Jumps to troubleshooting screen. 12: Clock - To adjust, touch clock and adjust accordingly. 13: Status box - Displays current machine status. 14: Alarm - A yellow or red alarm appears here during alarm condition. Yellow = non-fatal Red = fatal. 11

14 SERVO TROUBLESHOOTING SCREEN USE EXTREME CAUTION WHEN USING THIS FEATURE! THE POSSIBILITY EXISTS TO HAVE TOOL - BORE ALIGNMENT ISSUES DUE TO UNREGULATED MOVE POSSIBILITIES! NOTE: Red indicator light on buttons signal when active, or if second item is present (Ex.MAN/AUTO) as active. 1: Jumps to the screen directory page. 2: Home servos manually. 3: Moves ROTARY servo to next position as if it were in full automatic mode. 4: Moves LINEAR (hydraulic) servo to next position as if it were in full automatic mode. 5: Provides ability to jog to next position of a normal sequence. 6: Turns off all servo sequences when pressed. 7: Enable rotary servo. 8: Disable rotary servo. 9: Start rotary servo. 10: Enable linear servo. 11: Disable linear servo. 12: Clears alarms on rotary servo. 12

15 SERVO TROUBLESHOOTING SCREEN (cont d) 13: Displays machine vertical position (Stroker). 14: Displays fixture rotary position 1, 2, 3. 15: Displays fixture linear position : Displays honing time in min/sec. Second function as a counter during runout. 17: Clock - To adjust, touch clock and adjust accordingly. 18: Status box - Displays current machine status. 19: Alarm - A yellow or red alarm appears here during alarm condition. Yellow = non-fatal Red = fatal. 13

16 SETUP SCREEN - 1 1: Load saved setup from memory. Press button to bring up list. 2: Delete saved setup from memory. Password protected. 3: Jumps back to previous screen. 4: Jumps to next setup screen (Setup 2). 14

17 SETUP SCREEN - 2 1: User selectable value. Touching value pops up number pad function. This represents column position. 2: User selectable value. Touching value pops up number pad function. This represents top of stroke position. 3: User selectable value. Touching value pops up number pad function. This represents bottom of stroke position. 4: User selectable value. Touching value pops up number pad function. This represents rate of travel in feet per minute. Maximum value = 50. 5: User selectable value. Touching value pops up number pad function. Maximum value = 99 min. 6: User selectable value. Touching value pops up number pad function. Maximum value = : Returns to the previous setup screen (Setup 1). 8: Jumps to next setup screen (Setup 3). 15

18 SETUP SCREEN - 3 1: User selectable value. Touching value pops up number pad function. Max value = : Spindle direction - FORWARD/REVERSE. Touching text toggles between the two. 3: Spindle auto reverse - ON/OFF. Touching text toggles between the two. 4: User selectable value. Touching value pops up number pad function. Max value = : Returns to the previous setup screen (Setup 2). 6: Jumps to next setup screen (Setup 4). 16

19 SETUP SCREEN - 4 1: User selectable rate in PERCENT. Touching value pops up number pad function. Max value = 100 percent. 2: User selectable pressure in PSI. Touching value pops up number pad function. Max value = 600 PSI. 3: User selectable time in SEC. Touching value pops up number pad function. Max value = seconds. 4: User selectable value. Touching value pops up number pad function. Max value = +/ inch. This reflects position of feed system 5: User selectable value. Touching value pops up number pad function. Max value = +/ inch. Used to compensate for stonewear experienced during honing operation 6: User selectable amount. Touching value pops up number pad function. Max value = : Returns to the previous setup screen (Setup 3). 8: Jumps to next setup screen (Setup 5). 17

20 SETUP SCREEN - 5 1: Dwell function - Pauses stroker at top or bottom of bore. Touching ON/OFF text toggles between the two. 2: Dwell function - Selects between top or bottom of bore. Touching TOP/BOTTOM text toggles between the two. 3: User selectable time in SEC. Touching value pops up number pad function. Max value = 9.99 seconds. 4: User selectable time in SEC. Touching value pops up number pad function. Max value = 9.99 seconds. 5: Returns to the previous setup screen (Setup 4). 6: Jumps to next setup screen (Setup 6). 18

21 SETUP SCREEN - 6 1: Listing of all machine setup parameters. To edit, press back button until desired parameter appears. 2: Returns to the previous setup screen (Setup 5). 3: Saves setup into memory. 4: Jumps to maintenance screen. 19

22 ALARM SCREEN 1: Returns to the previous screen. 2: Scrolls one page up in this screen (when necessary). 3: Acknowledge alarm. 4: Zoom up text size. 5: Show object information. (See alarm info 1, 2, 3, 4 descriptions). 6: Scrolls one page down in this screen (when necessary). 7: Alarm messages are displayed in this area. First appear red showing alarm. After correcting, message becomes green. Press acknowledge (see #3) after clearing fault to remove from list. 20

23 ALARM INFORMATION SCREEN - 1 1: Alarm information screen # 1. When these conditions exist, pressing the object information button (see alarm screen, item #5) will jump you to this informational screen. 21

24 ALARM INFORMATION SCREEN - 2 1: Alarm information screen # 2. When these conditions exist, pressing the object information button (see alarm screen, item #5) will jump you to this informational screen. 22

25 ALARM INFORMATION SCREEN - 3 1: Alarm information screen # 3. When these conditions exist, pressing the object information button (see alarm screen, item #5) will jump you to this informational screen. 23

26 ALARM INFORMATION SCREEN - 4 1: Alarm information screen # 4. When these conditions exist, pressing the object information button (see alarm screen, item #5) will jump you to this informational screen. 24

27 NOTES 25

28 Like any machinery, this equipment may be dangerous is used improperly. Be sure to read and follow instructions for operation of equipment. SUNNEN, THE SUNNEN LOGO, GENERAL HONE, AND THE GENERAL HONE LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. SUNNEN reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that the user verify the discrepancy with Sunnen before proceeding. SUNNEN PRODUCTS COMPANY 7910 Manchester Ave. St. Louis, MO U.S.A. Phone: Fax: U.S.A. Toll-Free Sales and Service - Auto: Ind: International Division - Telex: SUNNEN PRODSTL 2 SUNNEN PRODUCTS LIMITED No. 1 Centro, Maxted Road Hemel Hempstead, Herts HP2 7EF England Phone: Fax: SUNNEN AG Fabrikstrasse Ennetaach-Erien, Switzerland Phone: Fax: SHANGHAI SUNNEN MECHANICAL CO., LTD. 889 Kang Qiao East Road, PuDong Shanghai , P.R. China Phone: Fax: SUNNEN ITALIA S.R.L. Viale Stelvio 12/ Ospiate di Bollate (MI) Italy Phone: Fax: sunnen@sunnen.com PRINTED IN U.S.A COPYRIGHT SUNNEN PRODUCTS COMPANY 2004, ALL RIGHTS RESERVED