CERTIFICATE of QUALITY TEST

Transcription

1 Testing laboratory for climatic, mechanical and corrosive environmental stress CERTIFICATE of QUALITY TEST Test report - No / 13 Client ADDI-DATA GmbH Airpark Business Center Airport Boulevard B Rheinmünster Equipment under test Ethernet System type MSX-E3011 Quantity 1 system manufacturing date September 2013 Purpose Test of the dynamic-mechanical robustness, of the climatic resistance and oft the degree of protection IP65 according to the standards Test program Dry heat according to IEC Damp heat, cyclic according to IEC Vibration, sinusoidal according to IEC Degree of protection IP65 according to IEC Test period 30 September to 28 October 2013 Realization / results see page 2 to 6 Total number of pages 11 (incl. 3 appendices) Test result The test was realized according to the standards and to the demands of the client. The further evaluation will be done by the client. Dipl.-Ing. R. Lein head of test lab / test manager Berlin, 11 November 2013 Dipl.-Ing. (FH) G. Zieten test engineer

2 1 Purpose Test report-no / 13 page 2 / 6 Test of the dynamic-mechanical robustness, of the climatic resistance and oft the degree of protection IP65 of the MSX-E3011 under defined environmental conditions according to the standards. 2 Equipment under test () Ethernet System Quantity type MSX-E system system components type serial no. MSX-E3011-BD A-D CMX-21 A-D CMX-61 A-D CMX-80 A-D , A-D , A-D , A-D , A-D , A-D , A-D , A-D , A-D , A-D , A-D , A-D , A-D , A-D , A-D delivery date of the 24 September Basics 3.1 Demands of the client 3.2 Used standards IEC : Corr A1:1992 DIN EN : Environmental testing - Part 1: General and guidance IEC :2007 DIN EN ; VDE : Environmental testing - Part 2-2: Tests - Test B: Dry heat IEC :2007 DIN EN ; VDE : Environmental testing - Part 2-6: Tests - Test Fc: Vibration (sinusoidal) IEC :2005 DIN EN : Environmental testing - Part 2-30: Tests - Test Db: Damp heat, cyclic (12 h + 12 h cycle) IEC :2005 DIN EN : Environmental testing - Part 2-47: Tests - Mounting of specimens for vibration, impact and similar dynamic tests IEC 60529: A1:1999 DIN EN 60529; VDE : Degrees of protection provided by enclosures (IP code)

3 4 Test program 4.1 Dry heat - Test B according to IEC as well as to the demands of the client operating test temperature (+55 ± 2) C test duration 4 d relative humidity each < 50 % 4.2 Damp heat, cyclic - Test Db according to IEC as well as to the demands of the client operating during 2 nd cycle lower test temperature (+25 2) C relative humidity (95 3) % upper test temperature (+40 2) C relative humidity (93 3) % dwell time each 9 h rate of temperature change each 3 h (0.17 K/min) test duration 48 h (2 cycles, each 24 h) 4.3 Vibration, sinusoidal at standard conditions - Test Fc according to IEC as well as to the demands of the client not operating Test report-no / 13 page 3 / 6 frequency range Hz amplitude 15 mm (2 g) sweep rate 1 octave/min number of axes 3 test duration 2:15 h (10 cycles per axis / 3 x 0:45 h) Visual inspection (according to paragraphs 4.1 to 4.3) The sample was inspected before and after each individual test, for the presence of cracks, distortions, breaks, thermal damages and any other changes. Functional test (according to paragraphs 4.1 to 4.3) Before and after each single test as well as during the tests with operating specimen, a functional test will be performed according to the demands of the client. For this purpose the sample will be connected to a voltage of 24 VDC and to a notebook. The status LED and the software status will be checked. 4.4 Degrees of protection IP6X (protection against access to hazardous parts) according to the IEC as well as to the demands of the client position, not operating general purpose, horizontal Before the dust test, the protection against access to hazardous parts IP6X shall be verified using a standardized wire. The access probe 1.0 mm (force 1 N) must not penetrate the housing at any point.

4 Test report-no / 13 page 4 / Protection against solid foreign objects IP6X (dust tight) according to the IEC as well as to the demands of the client, not operating position general purpose, horizontal The certification of the degrees of protection IP6X is to be carried out in compliance with the specifications of the standards. The specimen will be placed inside the dust chamber within a whirling air flow with finely distributed dust. For the test IP6X with vacuum, a suction hose must be led to the inside of the samples. Using vacuum a volume of 80X the volume of the specimen will be removed without exceeding a flow-rate of 60 Volumes per hour. Under no circumstance may the vacuum exceed 2kPa. Once a flow-rate of Volumes/h has been achieved, the test will last at least 2h. Talcum powder will be used as test dust (composition and grain size distribution in compliance with the regulation). Visual inspection After the dust test IP6X, the sample will be examined for external damage and any other alterations. The housing of the sample will be opened and examined for penetrated dust after the test IPX Protection against water jets IPX5 according to the IEC as well as to the demands of the client For the certification of the degrees of protection IPX5 the following specifications of the standard apply: position, not operating general purpose, horizontal test set-up water jets from a standardized jet nozzle with 6.3 mm inner diameter water flow rate 12.5 l/min 5 % water pressure proportional to the specified water flow rate water temperature must differ by no more than 5 K to that of the samples clearance approx. 2.5 m (jet nozzle to housing) duration at least 3 min Visual inspection After the water jet test IPX5 the sample will be examined for external damage and any other alterations. In the subsequent visual inspection of the opened sample, it will be examined whether water or dust can penetrate inside the sample. Functional test (according to paragraphs 4.4 to 4.6) Before and after the tests a functional test shall be performed according to the demands of the client. For this purpose the samples will be connected to a voltage of 24 VDC and to a notebook. The status LED and the software status will be checked.

5 5 Realization Test report-no / 13 page 5 / 6 The environmental tests were carried out one by one according to the program of testing methods (complex 4.1 to 4.6) according to the standards and to the demands of the client. Visual inspections Before and after each single test, the MSX-E3011 were examined visually for external damages and any other changes. After the test IPX5 a visual inspection of the opened sample, was examined whether water or dust can penetrate inside the sample. Functional tests Before and after each single test as well as during the tests with operating specimen, a functional test was performed according to the demands of the client. For this purpose the sample was connected to a voltage of 24 VDC and to a notebook. The status LED and the software status was checked. Fastening of the specimen During the vibration test (complex 4.3), the specimen was mounted to an aluminum plate with 35 mm rail mount. This plate with the specimen was directly installed in the respective axis on the vibration table, see pictures appendix 2. Measuring and test equipment temperature chamber 21 climatic chamber shaker acceleration sensor acceleration sensor rigid IEC steel wire infrared thermometer jet nozzle pump evm dust chamber 24 turntable IPXX power supply notebook WS 115 (SN: , Binder) VCS³ 4034 (SN: , Vötsch) S55240/LS-340 (SN: 226/12, TIRA) (SN: 12858, Endevco) 352C22 (SN: , PCB) P (SN: , PTL) Fluke 561 (SN: , Fluke) SD 6,3 (Gödel) 5-16n5 (SN: CN , Ebara) SK 160 (Aucoteam) (SN: -, Gödel) DC HCS-3302 (SN: G , Manson) 2GHz, 2 GB (SN: , Sony)

6 6 Results 6.1 Climatic tests (according to paragraphs 4.1 and 4.2) During the environmental tests of the MSX-E3011 with Test report-no / 13 page 6 / 6 - dry heat (+ 55 C, 4 d) - test B - damp heat, cyclic (25 C/95 % r.h. and 55 C/93 % r.h.) - test Db neither environmental nor corrosive defects were detected. The operability was ensured before, partially during and after the environmental tests. 6.2 Dynamic-mechanical test (according to paragraph 4.3) During and after the dynamic-mechanical tests of the MSX-E3011 with - vibration, sinusoidal - test Fc (10 55 Hz, 15 mm / 2g, 3 x 0:45 h) no external damages were determined at the specimen. The operability was ensured before and after the test. 6.3 Tests for degree of protection (according to paragraphs 4.4 and 4.6) The tests for the certification of the degrees of protection for the MSX-E3011 with - protection against access to hazardous parts - test IP6X - protection against solid foreign objects - test IP6X - protection against water jets - test IPX5 neither mechanical damages nor any other changes of the specimen were determined. Protection against access to hazardous parts IP6X The standardized test wire (Ø 1 mm, force 1 N) could not penetrate into the housing. During the following functional test, the operability was ensured. Protection against solid foreign objects IP6X (dust tight) After the test no traces of dust were detected inside the housing. During the following functional test, the operability was ensured. Protection against water jets IPX5 After the test no traces of water were detected inside the housing. During the following functional test, the operability was ensured. The test was realized according to the standards and to the demands of the client. The further evaluation will be done by the client. The results of the test only refer to the above mentioned equipment under test. The report or individual pages of this test report may only be copied following the written consent of the test laboratory. The test report-no / 13 includes 6 pages and appendix 1 to 3. appendix 1 climatic protocols appendix 2 protocols of the vibration test appendix 3 pictures

7 Appendix 1 to test report-no / 13 page 1 / temperature [ C] : : : : : : : : : :00 date / time Temperature behavior of test chamber WS21 during test with dry heat ( +55 C / 4 d), according to complex temperature [ C] humidity [%] : : : : : :00 date / time Temperature and humidity behavior of climatic test chamber VCS³ during test with damp heat, cyclic (+25 C / +55 C / 95 % r.h. (2 cycles / each 24 h)), according to complex 4.2

8 Appendix 2 to test report-no / 13 page 1 / 1 Vibration, sinusoidal, x-axis, Hz, ± 0,15 mm / 2 g Vibration, sinusoidal, y-axis, Hz, ± 0,15 mm / 2 g Vibration, sinusoidal, z-axis, Hz, ± 0,15 mm / 2 g

9 Pictures Anlage 3 zum Pb-Nr / 13 Seite 1 / 3 Picture 1 Picture 2 before all tests in the climatic test chamber WS 21 before the climatic test dry heat Picture 3 Picture 4 in the climatic test chamber with test equipment in the climatic test chamber VCS³ 4034 before the climatic test damp heat, cyclic before the climatic test damp heat, cyclic Picture 5 Picture 6 on the on the vibration test facility S55240 vibration table with acceleration sensors before the vibration test in x-axis before the vibration test in x-axis

10 Anlage 3 zum Pb-Nr / 13 Seite 2 / 3 Picture 7 Picture 8 on the on the vibration test facility S55240 vibration table with acceleration sensors before the vibration test in y-axis before the vibration test in y-axis Picture 9 Picture 10 on the on the vibration test facility S55240 vibration table with acceleration sensors before the vibration test in z-axis before the vibration test in z-axis picture11 picture 12 with standardized test wire (Ø 1 mm, force 1 N) with standardized test wire (Ø 1 mm, force 1 N) before the protection against hazardous parts IP6X during the protection against hazardous parts IP6X

11 Anlage 3 zum Pb-Nr / 13 Seite 3 / 3 picture 13 picture 14 in the dust chamber SK160 in the dust chamber SK160 before the protection against solid foreign objects IP6X after the protection against solid foreign objects IP6X picture 15 picture 16 on the turn table with standardized water jet on the turn table with standardized water jet during the protection against water jets IPX5 during the protection against water jets IPX5 picture 17 picture 18 without detectable traces of dust and water without detectable traces of dust and water after the protection against water jets IPX5 after the protection against water jets IPX5