Minimal maintenance requirements - No consumables and low cost of ownership. Rapid, accurate results - for safe operation of coal handling systems
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1 Product Data Sheet CODEL Continuous Mill Fire Detection Coal Mill CO Analyser Low cost, low maintenance devices for continuous monitoring. Robust infrared gas analyser - accurate and reliable operation Minimal maintenance requirements - No consumables and low cost of ownership Rapid, accurate results - for safe operation of coal handling systems Analogue & contact outputs - communication to DCS and SCADA systems
2 Coal Fire Detection The early detection of coal fires in coal handling systems on coal fired power stations is essential to prevent catastrophic damage to expensive plant and serious injury to personnel. The most reliable and accurate method of detecting coal fires or smouldering is to monitor the carbon monoxide levels within the coal handling plant areas such as silos and mills and to detect rapid increases in concentration. The CODEL Coal Fire Detection System is designed for use on:- Coal silos Coal mills Coal bunkers Grinding plants Coal bag houses Coal conveyors Data Display Unit (DDU) The CODEL system samples the gas from the critical area through a steel sintered filter mounted in the wall of the chamber. This removes the need for intrusive sampling probes which are prone to wear and are expensive to replace. The filter is back flushed with compressed air at regular intervals to ensure an uninterrupted flow of sample gas and to minimise maintenance. Adapter with 20μm filter The sampled gas requires no further pre-conditioning and is carried via a sample line and air pump to the measurement chamber which is equipped with a compact infrared gas analyser. The measurement chamber is trace-heated to avoid a build-up of corrosive condensation. Measurement is via a rugged, infra-red gas correlation analyser capable of measuring rapid changes in carbon monoxide concentration accurately with the minimum of maintenance. The analyser can re-calibrate automatically to minimise drift and ensure on-going high performance. The system also includes the facility to be checked manually against bottled audit gases. The CODEL Mill fire system therfore provides operators with a rapid response to potentially dangerous conditions in coal handling systems especially ball mills. It provides a low cost of ownership and high confidence compared with electro-chemical systems and does not require intensive maintenance to intrusive probes. Coal Mill Site Installation
3 Coal Fire Detection - System Arrangement Data Display Unit (DDU) Power Supply Unit (PSU) (Optional) 48V DC Input Outputs Comms To DDU Mains In CO Span gas in air Air Outlet Coal Fire Detection - Mounting Arrangement Duct Wall Site Mounting flange Adapter Coal Mill CO Analyser CODEL Upto 20m
4 Coal Fire Detection - Principle of operation Air Pump Vent Rx Measurement Chamber Tx Regulator 1 Flow Path B Span CO In Filter 0.175mm Restrictor Flow Path A Air In Ball Valve Changeover Solenoid Valve Regulator 2 Pressure Switch Back-Purge Solenoid Valve Air In Air In Pressure Transducer Filter Housing Duct
5 Coal Fire Detection - Overall Dimensions CODEL 600 Coal Mill CO Analyser (wt. 40kg) Overall Dimensions - Site Mounting Flange and Adapter Note: All dimensions are in mm Adapter (wt. 2.5kg) Duct Wall 110 Adapter and 20mμ filter Site Mounting flange (wt. 2.5kg) Ø165 Ø165 M8 Hole Site Mounting flange Note: All dimensions are in mm Overall Dimensions - Data Display Unit (DDU) and Optional Power Supply Unit (PSU) Data Display Unit (wt. 3kg) Power Supply Unit (PSU) (wt. 4kg) Note: All dimensions are in mm
6 Coal Fire Detection - Technical Specification Sensor Unit Operating Principle Span Response Time Gas Species Accuracy Resolution Zero & span drift Linearity Repeatability Ambient Temperature Power supply Construction Compliances EMC Low Voltage Data Display Unit Analogue outputs Contact Outputs Diagnostic Data Display Keypad Construction Ambient Temperature Power Supply Infrared absorption Fully selectable in the range 0-10,000ppm 150 Secs to T90 or 30 Secs to T90 Carbon Monoxide (CO) +/- 10ppm or +/- 2% of span, which ever is greatest 5ppm +/- 10ppm or 2% of span 10ppm or +/- 2% of span which ever is greater 10ppm or +/- 2% of span which ever is greater -10 C to +45 C 48V DC RAL7035 Structure powder coated mild steel sealed to IP66 89/336/EEC directive compliant 73/23/EEC directive compliant 2 x 4-20mA current outputs as standard, isolated, 500Ω load max, fully configurable from keypad (additional outputs available, see optional items below) 2 x volt-free SPCO contacts, 50V, 1A max, configurable as alarm contacts 1 x volt-free SPCO contact, 50V, 1A max, for data valid signal RS232 port for CODEL diagnostic use 32 Character alpha-numeric back-lit LCD 4-key soft-touch entry Polyester coated aluminium to IP67-20 C to +50 C 48V DC supplied from sensor unit Services Power 48VDC Continuous Air 5-7 bar oil free clean compressed air - dry to -20 C 10mm OD Tubing Optional Items Consumption during normal operation 20 litre/min, during back flush 120 litre/min. Power Supply 110/220VAC, 50Hz +/- 10%, 400VA to 48V 10A CODEL International Ltd Station Building Station Road Bakewell Derbyshire DE451GE United Kingdom Tel : +44 (0) Fax : +44 (0) Web : sales@codel.co.uk Distributor PENTOL - ENVIRO POLSKA Sp. z o.o. Osiedle Piastów 21B, Kraków Tel , fax pentol@pentol.pl
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