Bachmann Monitoring GmbH
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1 Bachmann Monitoring GmbH
2 Who is Bachmann? Bachmann electronic GmBH Headquarter Feldkirch (Austria) development and production site More than 450 employees 19 nationalities 20 locations in Europe, USA, China, and India Leading high-tech company for automation 45 years of experience in system solutions Our objective is to realise our customers future desires today.
3 Bachmann s Automation technology portfolio Wind Engineering SCADA Power quality Wind library Simulation Condition monitoring Networking Safety Cold Climate System availability of more than 99.96%. Flexibility and security Time to market, investment protection Industry know-how Turbine, wind park and grid solutions 250 different modules Customized software solutions
4 Bachmann group Bachmann Holding GmbH Bachmann electronic GmbH Austria Corporate HQ Feldkirch Denmark Office Silkeborg Germany HQ Rheinbach Netherlands Office Veenendaal USA HQ Boston China HQ Shanghai India HQ Pune Certec GmbH Austria Bachmann Monitoring GmbH, Germany
5 Who is Bachmann Monitoring GmbH (BAM) Headquarter: Rudolstadt (Federal State of Thuringia) Established: July 1998 (as µ-sen GmbH) over 15 years of experience in wind energy Single source: CMS Hardware & Software Remote Monitoring Services Training Sensor technologies Staff: 58 Owner: 100% Bachmann electronic GmbH Feldkirch since
6 History Bachmann Monitoring GmbH Bachmann Monitoring GmBH 1998 µ-sen GmbH established 2001 Entry into the wind energy sector 2006 CMS-remote service 1998 µ-sen GmbH established 2001 Entry intothewind energy sector 2006 CMS-remote service 2008 GL - Certification 2010 First applicationsoffshore (Alpha Ventus) 2011 Merger Bachmann 2012 World s-first and only DNV-GLcertificated controller-integrated CM-system (Foto:AREVA Multibrid/Jan Oelker 2009) 2010 First Offshore applications 2011 Merger Bachmann 2012 World s first and only DNV-GL-certificated integrated CM-system
7 Why condition based maintenance? Why CMS? Less downtimes by preventing catastrophic failures and gearbox swaps Preventing subsequent damages Planning of repairs, logistics and financial means Availability of spare parts Distribution of failure rate and downtime for different parts in a wind turbine system Speed_and_Medium-Speed_Permanent-Magnet_Synchronous_Generators Failures on the mechanical components of the drive train usually cause high downtimes per failure
8 Bachmann CMS An overall concept Highest quality and customized CMS hardware based on Bachmann-own production and development Scalable installation service capacities through Bachmann and third party staff Certified remote monitoring service in Europe, North America and Asia
9 Product line: Available CM Systems CMS Stand-Alone system Cabinet dimensions: 380x380x210mm Direct mounting or installation via fixed bases or magnets CMS Top-Box version Mounting in control cabinet, controller-independent Low expenses for hardware and low installation effort CMS cantroller integrated version Integration into both control cabinet and Bachmanncontroller (instant access to SVIs, ) Low expenses for hardware and low installation effort
10 Product line: Stand-Alone CMS Cabinet dimensions: 380x380x210mm Direct mounting or installation via fixed bases or magnets
11 Product line: Top-box CMS Mounting in control cabinet, controller-independent Low expenses for hardware and low installation effort
12 Product line: Controller integrated CMS Integration into both control cabinet and Bachmann-controller (instant access to SVIs, ) Low expenses for hardware and low installation effort
13 Product line: Sensors BAM100 Sensitivity 100 mv/g Output IEPEcompatible Measuring range 0,5 Hz 14 khz BAM500 Sensitivity 500 mv/g Output IEPEcompatible Measuring range 0,2 Hz 14 khz µ-bridge Sensitivity 0,7 V/N Output IEPEcompatible Measuring range 0, Hz recommended for monitoring fast rotating components recommended for slow rotating components recommended for very slow rotating components
14 Bachmann CMS Production Quality first Best quality and availability by 100% test coverage and 48 h Run-In Robustnesseven under extreme environmental conditions by using ColdClimate - modules Open programmable standards IEC , C/C++, Java, HTML5, Matlab/Simulink Long term availability by compatibility Partnership relied on service and local support Reduced Time-to-Market by system solutions Designed for 20+ years life time Committed to Quality first
15 Product line: Software WebLog: web-based remote monitoring WebLog Expert: client-based expert system for fleet wide remote monitoring Worldwide access to data and trends of all monitored assets Interface with the diagnostic units and access to WTG data Monitoring, visualisation, diagnosis and analysis of CMS measurement data
16 Training concept Training modules: user specific basics and monitoring methodology Vibration diagnostics level 2 (Ball bearings special/workshop) - Ex Vibration diagnostics level 3 (gear special/workshop) - Ex Vibration diagnostics level 4 (application specific e.g. Marine) - Ex WebLog overview operation and analysis WebLog Expert Overview operation and analysis Configuration (Level 1-2) CMS Installation training (certificate)
17 Service by Bachmann CMS in WTG world wide distributed data acquisition, analysing, threshold monitoring, automated data delivery to remote monitoring centre DNV-GL-certified service centre(20+ staff) ISO certified vibration analysts (CAT II, CAT III, CAT IV) References Wind 250kW 8 MW (On-andOffshore) Large and small O&M companies Large andsmallutilities Large and small OEM s Wind projectsall overtheworld (from2 to>1000 WTG) Marine applications support, maintenance and logistic related information for use of condition based maintenance secured communication to world wide distributed CMS qualified support of CMS (HW, SW) evaluation, analysing, interpretation reports with information for maintenance & logistics data archiving, building a object database for monitored WTG for use of LCC optimized maintenance Browser CM REMOTE MONITORING CENTRE customer, operator, maintenance team Alarm
18 Bachmann CMS Experience counts More than 8 GW in CMS- Monitoring WTG 600kW to 8MW Onshore and Offshore WTG >450 wind farms (from 2 WTG to 200 WTG) Verified on > 8000 WTG > 15 years experience on WTG Experience on 85 different gearbox types Portfolio covers 79 different WTG types WTG portfolio covers 25 OEM Experience on 10 drive train setups Effektivwert World Nr. 1 CMS Solution Provider
19 Unique Quality, Experience, Efficiency out of one hand PROVEN EXCELLENT QUALITY. EXPERIENCE AND EFFICENCY. Highest quality and customized hardware based on Bachmann-own production and development Stand-alone solutions for any turbine make & model Cost efficient integrated CMS for WTG with Bachmann controls Portable CMS for offline diagnosis More than 15 years of experience, more than 25 make and 80 models of wind turbines Remote monitoring locations in China, Europe and USA Cutting edge diagnostics from certified vibration analysts Sophisticated software for efficient monitoring Integration of data into SCADA
20 Logo Bachmann Bachmann Monitoring GmbH Fritz-Bolland-Straße Rudolstadt Tel: / Fax: /
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