MC-5 Series Micro Processor Temperature Controller
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1 MC-5 Series Micro Processor Temperature Controller Application Plastic, rubber, equipment Injection molding machinery Extruding machinery Mold temperature controllers Vacuum forming Blow molding (Thermo foaming) Electric furnaces Baking furnace Heavy oil, gas furnaces Incinerator Aluminum, tin, lead, zinc melting furnace Vacuum furnace Semiconductor electronic components industry Preheater Cleaning equipment Mold equipment Bonding machine Diffusion equipment Pottery manufacturing Ceramic and Glass industry Ceramic industry Glass industry Porcelain enameling Grind stone manufacturing Food related industry Refrigerating machine (General, for fishing vessel) Dryer Humidifier Bakery, confectionery equipment Packing machine industry Bag-making machinery Filling packing machinery Hot blast sealing Shrinking packing machinery
2 Features PID auto tuning Two PID control processes, with two individual outputs. Multi range input (TC,RTD,mV), each 14 BIT resolution. Relay output, SSR drive, 4~20mA changeable by a module. Three-point alarm, with 19 alarm modes. Auto Zero and Auto Span circuit keep good accuracy. Heater broken alarm optional Motor valve optional Self-diagnosis function. Free range voltage from AC 85V~265V or DC24V. Optional Remote SV and transmitter output. Manual function RS232 or RS485 is available for remote monitoring. 8 steps of Ramp & 8 steps of Soak Soft start function Multi level PID Panel Function MARKS/DESCRIPTIONDESCRIPTION 1 PV Process value display 2 SV Set value 3 PRG Programming action indication 4 MAN Manual action indication 5 AT Auto tuning action indication 6 OUT1 Output1 action indication 7 OUT2 Output2 action indication 8 AL1 Alarm1 action indication 9 AL2 Alarm2 action indication 10 AL3 Alarm3 action indication MARKS/DESCRIPTIONDESCRIPTION 11 RP Ramp action indication 12 SK Soak action indication 13 1~8 1~8 Segment indication 14 OUT1% Output percentage of out1 15 Function key/set key 16 Shift key 17 Down key 18 Up key
3 Standard Specification Model MC-5438 MC-5538 MC-5638 MC-5738 MC-5838 Products Standard specification Dimension 48x48mm 48x96mm 96x48mm 72x72mm 96x96mm Working voltage AC85~265V, DC24C (Optional) Frequency 50 / 60Hz Power consumption Approx 3VA Approx 4VA Approx 4VA Approx 3VA Approx 4VA Input Accuracy:0.3%FS, Sample time:300ms (TC) (RTD) (ma DC) (Voltage DC) Type Range Type Range K1 0~200 r 0~1700 K2 0~400 E 0~1000 K3 0~800 S 0~1700 K4 0~1000 b 0~1800 K5 0~1200 n -200~1300 j1 0~200 Pt1-50~50 j2 0~400 Pt2 0~100 j3 0~800 Pt3 0~200 j4 0~1000 Pt4 0~400 j5 0~1200 Pt5-200~600 t1-50~50 jpt -200~500 t2-100~100 Lin -1999~9999 t3-200~400 DP position 0000, 000.0, 00.00, (Available for ma or voltage DC input) Output1 Main control output (HEAT or COOL) Relay or 1C or 1C or 1C or 1C or 1C 5A/250VAC 5A/250VAC 5A/250VAC 5A/250VAC 5A/250VAC Voltage pulse For SSR drive, 20mA / DC24V ma DC 4~20mA, 0~20mA, Maximum load resistance:600ω Voltage DC 0~5V, 0~10V, 1~5V, 2~10V. Maximum load current:20ma Alarm1 5A/250VAC 5A/250VAC 5A/250VAC 5A/250VAC 5A/250VAC Control algorithms PID, P, PI, PD, ON/OFF(P=0)
4 PID range P:0.0~3000, I:0~7200 sec., D:0~1800 sec. Ramp/Soak program 1 Ramp + 1 Soak = 1 Segment 8 Segments (max.) Humidity range 0~80%RH Operating temperature 0~65 C / -10~50 C Weight (approx) Approx 170g Approx 240g Approx 240g Approx 260g Approx 330g Optional specification Communication Protocol:MODBUS RTU, Interface:RS-232 / RS-485 Output1 Motor Valve Control (Open loop) Output2 Cool Relay 5A/250VAC 5A/250VAC 5A/250VAC 5A/250VAC 5A/250VAC Voltage pulse For SSR drive, 20mA / DC24V Transmission Available for PV and SV transmission ma DC 4~20mA, 0~20mA, Maximum load resistance:600ω (Optional) Voltage DC 0~5V, 0~10V, 1~5V, 2~10V. Maximum load current:20ma Remote SV 4~20mA, 0~5V, 0~10V, 1~5V, 2~10V are available Alarm1 Alarm x 1 (Standard) Alarm2 5A/250VAC 5A/250VAC 5A/250VAC 5A/250VAC 5A/250VAC Alarm3 X 5A/250VAC 5A/250VAC 5A/250VAC 5A/250VAC External Dimension Unit:mm Model A B C D E F G H MC MC MC MC MC
5 Diagram A. Power Supply AC85~265V 50/60Hz or DC24V (option) MC-5438 B. Control Output C. Input Control Output (option) D. Alarm E. CT Open Loop F. Transmission G. Remote SV H. Communication A. Power Supply AC85~265V 50/60Hz or DC24V (option) MC-5738 B. Control Output C. Input Control Output (option) D. Alarm E. CT Open Loop F. Transmission G. Remote SV H. Communication
6 A. Power Supply AC85~265V 50/60Hz or DC24V (option) MC-5538 / MC-5638 / MC-5838 B. Control Output C. Input Control Output (option) D. Alarm E. CT Open Loop F. Transmission G. Remote SV H. Communication
7 Special functions Remote SV Transmission Dual Output (Heating and Cooling) Motor Valve Control Program Limit Setting Alarm Function Delay Time
8 Application Examples Of System Integration Maxtech Temperature Controllers
9 Order information A-Model NO: MC-5438 with size 48x48mm (DIN 1/16) MC-5538 with size 48x96mm (DIN1/8) MC-5638 with size 96x48mm (DIN1/8) MC-5738 with size 72x72mm MC-5838 with size 96x96mm (DIN1/4) B-Out 1 control output mode for heating or cooling: 1-Relay contact, SPDT 5A/240VAC 2-SSR Voltage pulse,24vdc/20ma 3-Current, 4-20mA 4-3 wire system motor valve control (5A/240VAC) A-0~5V B-0~10V C-1~5V D-2~10V C-Out 2 control output mode for cooling: 1-Relay contact, SPDT 5A / 240VAC 2-SSR Voltage pulse, 24VDC/20mA D-Alarm: 1-One set alarm 2-Two set alarm 3-Three set alarm *(except MC-5438) E-Transmitter: 1-4~20mA (Adjustable) 2-0~20mA (Adjustable) A-0~5V B-0~10V C-1~5V D-2~10V F-Second Input: 1-4~20mA remote set point 2-0~20mA remote set point 3-CT(Heater broken alarm) A-0~5V remote set point B-0~10V remote set point C-1~5V remote set point D-2~10V remote set point G-Communication: 1-RS232 2-RS485
10 Contact Add: 3C25, Taipei World Trade Center, No. 5, Sec. 5, Hsin Yi Rd. Taipei Taiwan, R.O.C. Tel: (Rep.) Fax: Add: 11F., No.168, Jiankang Rd., Zhonghe Dist., New Taipei City 235, Taiwan (R.O.C.) Tel: (Rep.) Fax: Add: 86/ m.7 Samaedum Bangkoontien Bangkok Thailand. Tel: , Fax:
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