The Intelligent Choice for Rapid, Accurate Microwave Moisture/Solids Analysis. Innovators in Microwave Technology. Chemicals & Coatings.
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1 Chemicals & Coatings Dairy Food & Meat Pharmaceuticals The Intelligent Choice for Rapid, Accurate Microwave Moisture/Solids Analysis Pulp & Paper Wastewater Innovators in Microwave Technology
2 Let the SMARTWare Do the Thinking for You Intuitive Software User-friendly software provides help screens to guide the user through a test The SMART System 5 can store methods for each of your sample types. Stored methods eliminate operator error to ensure the same conditions are used for the same sample types Large display allows viewing of drying curves and results from across the room A multi-language capability provides software interaction in five languages: English, Spanish, French, Italian and German The SMART System 5 stores 100 methods and 300 sample results. These results can be selected to perform a statistical analysis of your process including: Average of results Standard deviation Minimum and maximum range Graphing in reference to target values Flexibility to Run a Wide Range of Sample Types Analyze a variety of samples including solids, powders or slurries as well as low to high moisture samples (.1% to 99.9% moisture) Dry flammable solvents such as chemical and polymer slurries; an optional exhaust system is available to remove volatile vapors Determine moisture/solids constant in very high carbohydrate products such as frostings and corn syrup; temperature control allows accurate testing of heat sensitive samples Analyze very hot products that quickly lose weight due to evaporation (such as black liquor in the paper industry) Safely test flammable products; a flame detector protects the system Automatically dry and calculate total suspended solids filters for effluents or low solids samples Designed for reliable operation in the laboratory or on the process floor
3 CEM s Patented Temperature Control System & New Cavity Design Reduces Moisture/Solids Analysis Times To Less than 2 Minutes! Temperature Feedback & Control Allows Reproducible Results The new Intelli-Temp temperature feedback system allows continuous temperature measurement of the sample during the drying process. Microwave power is automatically adjusted based on the userdefined temperature setpoint. This feature optimizes microwave power delivery to reduce test times while closely monitoring the sample to prevent burning. The tight control of microwave power also provides more reproducible run conditions and decreases unit to unit variability. Microwave Energy Magnetron Infrared Sensor Power Control Infrared Data Microprocessor Actual Set New Cavity Design Decreases Test Times The unique design of the compact Octawave cavity allows microwave energy to be effectively delivered directly to the sample for the fastest test times. Continuous Weighing During Drying Increases Accuracy The SMART System 5 is the only system that continuously weighs the sample during the drying process. The constant monitoring of weight loss during drying allows the system to know the precise time the sample is dry to ensure complete dryness and prevent burning. A built-in air shield controls airflow in the cavity to provide a stable environment for accurate balance readings. Microwave Power Control Provides Repeatable Test Conditions A built-in power control system adjusts microwave energy delivery based on incoming line voltage to normalize fluctuations and provide repeatable power conditions for every test. (See Table A) (Table A) The Most Rapid, Precise Analysis on the Market Time Average Standard Sample (Minutes) Value (%) Deviation Range* Processed Cheese 2: M Ground Beef 3: M Fluid Milk 2: S Yogurt 2: S Tomato Paste 1: S Mayonnaise 1: S Latex 1: M Solvent Based Paint 2: M Wastewater Sludge 2: S *Based on 5 samples "Dual Monitoring" Provides Unmatched Precision and Accuracy The patented SMART System 5 is the only Microwave Moisture/Solids Analyzer that constantly monitors weight loss and controls temperature during a run. This monitoring/control capability allows the user to correlate with AOAC and other temperature-based methods. The actual sample weight is displayed during the test to allow the user to check the status of a run. IR Temperature :30 1:00 1:30 2:00 2:30 Time Sample Weight
4 As the originators of microwave moisture/solids analysis, CEM established the groundwork and developed the applications that would allow microwave technology to replace standard methods. Over 22 years of experience and unmatched patented technology went into the development of the new SMART System 5 to provide a new microwave moisture/solids analyzer that exceeds the capabilities of any other system on the market today. Intelli-Temp temperature feedback system allows rapid temperature measurement of the sample during the drying process to adjust microwave power delivery* A flame detector senses open flame in the system cavity to allow the safe testing of flammable samples The unique Octawave design of the cavity allows microwave energy to be efficiently delivered directly to the sample for the fastest test times* Easy access to microwave chamber and balance pan A built-in power control system adjusts microwave energy delivery based on incoming line voltage* An optional exhaust system allows the safe removal of flammable solvents A built-in air shield controls airflow in the cavity to provide a stable environment for accurate balance readings* We manufacture our sample pads in a controlled environment to avoid excess moisture which can cause erratic and inconsistent numbers 100 methods & 300 test results can be stored in the system Initial weight is stored automatically by a built-in balance that continuously weighs during the drying process On-board printer Variable airflow adjustments based on weight loss* Small footprint requires minimal space Large display allows viewing of drying curves & results from across the room AOAC Approved Methods SMARTWare provides preprogrammed methods which allow simple operation *SMART System 5 U.S. Patents Include 4,438,500; 4,457,632; 4,554,132; 4,291,775; 4,753,889. Other U.S. and Foreign Patents are pending Programming in 5 languages (English, French, Spanish, Italian & German) Test precision to 0.01% User friendly software provides help screens to guide the operator through a test
5 System Specifications Moisture/Solids Range Balance Microwave Power Program/Data Storage Standard Software 0.01% to 99.99% in liquids, solids and slurries. 0.01% resolution Capacity: 50 grams, 0.1mg readability 300 Watts (+/- 50) with active control 100 methods and 300 results Constant Weight & Time, Fat, Moisture, TS, TSS, TVSS, Dilutions, Syringe Weighing Data Entry Keypad with menu-driven software Display Black and White VGA (320 x 240) Accessory Ports 2 serial, RS 232, 9 pin ports for external balance, computer or bar code reader 1 parallel port, 25 pin for external printer Standard Printer Internal impact printer Electrical Requirements VAC, 60Hz, 10 Amps VAC, 50/60 Hz, 8 Amps 100 VAC, 50/60 Hz, 10 Amps VAC, 50/60 Hz, 8 Amps Instrument Dimensions 22.0 in (w) x in (d) x in (h) 55.9 cm (w) x 59.1 cm (d) x 36.8 cm (h) Weight 55 lbs., 25 kg CEM Corporation P.O. Box 200 Matthews, NC United States Tel: (inside USA) Tel: Fax: info@cem.com CEM (Microwave Technology) Ltd. Unit 2 Middle Slade Buckingham Industrial Park Buckingham MK18 1 WA United Kingdom Tel: (44) Fax: (44) info.uk@cem.com Innovators in Microwave Technology CEM GmbH Carl-Friedrich-Gauss-Str Kamp-Lintfort Germany Tel: (49) Fax: (49) info@cem.de CEM S.r.L. Via Dell'Artigianato, 6/ Cologno al Serio (Bg) Italy Tel: (39) Fax: (39) info.srl@cem.com B032 AOAC Approved Rapid, Direct Moisture & Fat Analysis The FAS-9001 Fat Analysis System can be used in conjunction with the SMART System 5 to determine moisture and fat content of meat, poultry, dairy, condiments and various food products in less than 15 minutes. The system uses direct measurement methods so it is ideal for backing up other rapid, indirect methods that require calibrations. The self contained system does not require a fume hood and exceeds all present and proposed US Occupational Safety and Health (OSHA) and USEPA requirements. CEM Sample Pads - Total Quality Commitment CEM Sample Pads are perfect for use with the SMART System 5 or they can be used in a standard convection oven, infrared balance or other laboratory microwave systems to reduce overall drying time. CEM Sample Pads consistently provide the test accuracy and precision demanded for Process and Quality Control. We manufacture our Sample pads in a controlled environment to avoid excess moisture which can cause erratic and inconsistent numbers. Our pads are tested to ensure they meet strict requirements for absorbancy, moisture content and mechanical strength. They are approved to be used with AOAC Methods and are manufactured in our ISO-approved manufacturing facility.
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