MESSER DUST COLLECTORS Models 2-8 through 4-128

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1 MESSER DUST COLLECTORS Models 2-8 through Messer collectors are designed for extra-fine particulate generated in oxyfuel, laser and plasma cutting applications. Messer filters feature MERV 15 Ultra-Web filters with Donaldson nanofiber technology. Configurable systems are available with fans, control panels and dust disposal systems to meet your exact needs. Service centers throughout North America.

2 CARTRIDGE FILTER TECHNOLOGY ULTRA-WEB NANOFIBER FILTER MEDIA Donaldson leverages almost 100 years of air filtration experience in the development of filtration media, providing tremendous value to our customers. Ultra-Web media incorporates a durable layer of premium nanofiber designed to intercept the smallest dust particles at the surface of the media. Independent laboratory testing determined that Ultra-Web media has a Minimum Efficiency Reporting Value (MERV) of 15 based on the ASHRAE test standard. Ultra-Web media rated MERV15 is the most optimized, balanced and cost-effective media in the marketplace, providing higher efficiency without compromising pressure drop or filter life. For more information on Ultra-Web and MERV ratings, please visit 10 micron 10 micron Nanofiber Media (600x) Nanofiber surface loading technology is available in all Ultra-Web and Fibra-Web cartridge filters. Commodity Filter Media (600x) Conventional media has spaces of up to 60 µm between fibers, allowing dust to become deeply embedded. SYSTEM ENERGY EFFICIENCY, SAVINGS AND NOISE CONTROL Surface loading is a key characteristic of Donaldson's Ultra-Web media. This surface loading capability improves the effectiveness of pulse cleaning, which minimizes system pressure differential, thereby conserving compressed air usage and brake horsepower requirements of the system fan. Clean Ultra-Web Filter Surface-Loaded Ultra-Web Filter (substrate still clean) Ultra-Web nanofiber media is loaded with ISO fine dust. Dust particles collect on the surface of the media and clean off easily while the substrate stays clean. A depth-loading filter would allow dust particles to penetrate deeply into the substrate where they build up and choke off the airflow.

3 OPERATING EXPLANATION Clean Air Outlet Diaphragm Valve Contaminated Air Inlet Filter Elements Clean Air Plenum ExtraLife Filter Cleaning System Normal Operation Filter Cleaning Cycle PULSE CLEANING TECHNOLOGY ExtraLife Filter Cleaning System uses proprietary, computer-modeled pulse cleaning technology to easily pulse off dust from the surface of the filter, improving filtration efficiency and prolonging filter life. The red lines in the illustration show the increased pressure at the front of the Downflo filter generated by the ExtraLife system. The blue line shows the pulse signature of a standard cartridge collector. Pulse gradients produced by the standard Downflo during pulse cleaning compared to gradients produced by a Downflo with the ExtraLife Cleaning System (red). Compressed Air Cleaning Pulses Venturi Tubesheet Cartridge Filters DOWNFLO PULSE PRESSURE GRADIENTS

4 KNOW YOUR CUTTING DUSTS The U.S. Occupational Safety and Health Administration (OSHA) has issued a National Emphasis Program and continues to communicate with most industries on the hazards of combustible dust. The agency's focused effort is targeted at reducing combustible dust risks in industrial plant settings. Is your plant effectively managing the risks associated with combustible dust in its processes? For decades Donaldson Torit has been providing quality dust collectors that have become an integral part of many plant s combustible dust compliance strategies. Donaldson remains active in supplying dust collectors to support your combustible dust control strategy by interfacing with you and your experts on fire and explosion protection equipment and strategies. These pages are intended to increase your understanding of typical combustible dust management strategies and some of the components involved. WHERE TO START? A Messer representative can review your operational challenges to help you better understand how to integrate dust collection into your combustible dust management strategy. The following considerations are designed to help you decide how you want Messer to support your combustible dust management strategy: DO YOU HAVE COMBUSTIBLE MATERIALS?* ARE THERE SPARKS? NO HAS THE PROCESS EXPERIENCED FIRES? YES NO DO YOU HAVE TEST RESULTS CONFIRMING NO COMBUSTIBLE MATERIALS? YES YES NO Obtain test data on combustible properties K st, P max, MIE, MEC. DO TEST RESULTS CONFIRM COMBUSTIBLE MATERIALS? YES NO MATERIALS MAY NOT BE COMBUSTIBLE. GET VERIFICATION OF MATERIAL PROPERTIES. NO YES OPTIONS FOR COMBUSTIBLE MATERIALS MAY NOT BE NECESSARY FOR YOUR COLLECTOR. Collector selections could be made without options for combustible material risk management. DO YOU WANT DONALDSON TORIT TO INCLUDE OPTIONS TO SUPPORT YOUR COMBUSTIBLE MATERIALS MANAGEMENT STRATEGIES? NO Options for your combustible material risks management strategies are provided by others. YES DOCUMENTED PROCESS HAZARD ASSESSMENT MAY SUGGEST OPTIONS TO CONSIDER DURING COLLECTOR SELECTION. Messer will include options to support your combustible material risk management strategies. Additional options may be provided by others.

5 COMBUSTIBLE DUST STATEMENT As a manufacturer and supplier of Industrial Filtration Products, Donaldson can assist process owners/operators in the selection of filtration technologies. Compliance with applicable codes and standards remains the responsibility of the process owner/operator. Among other considerations, the current National Fire Protection Association (NFPA) standards require owners/operators whose processes involve potentially combustible materials to have a current Hazard Analysis, which can serve as the foundation for the process owners/operators hazard mitigation strategies. Upon request, Messer can assist owners/operators to incorporate Donaldson Filtration Product into a comprehensive fire and/or explosion mitigation strategy. Messer requires complete and accurate information on all potentially combustible contaminants and fire and/or explosion mitigation strategies that process owners/operators intend to pursue. Visit for more information. STANDARDS, CODES, AND GUIDELINES THAT IMPACT DUST COLLECTOR DECISIONS Many standards and codes may influence your decisions on dust control, including local, state and federal regulations. Knowing the codes that apply to your facility is critical, and we recommend research of code requirements in your area. A few commonly referenced standards for combustible dust risk management strategies include those issued by: NFPA, the International Mechanical Code, the International Fire Code, Factory Mutual Property Loss, and OSHA (federal). Since each Authority Having Jurisdiction may have a specific set of codes it references, you should have general knowledge of more than one standard or code. Standards are published by NFPA, including both design and operational standards focused on combustible dust (see above). Since these standards are often cited by OSHA and have been adopted as code in many areas of the country, they are a good starting point for developing your combustible dust management strategy. FIRE TRIANGLE Fire management strategies traditionally focus on the control or elimination of one of the three key elements necessary for a fire often represented by the fire triangle." Managing one or more of the elements in the triangle can decrease the fire risk. EXPLOSION PENTAGON Explosion risk management strategies consider a slightly expanded set of elements often represented as an explosion pentagon. In addition to the key elements from the fire triangle fuel, heat and oxygen.the explosion pentagon includes two additional elements necessary for an explosion: Dispersion of Dust and Confinement of Dust. As with fire management strategies, the management or removal of one or more of the elements in the explosion pentagon can reduce the explosion risk. While many explosion management strategies focus on controlling the same elements in the fire triangle, explosion risk management strategies that focus on the dispersion of dust, or the containment of dust alone, may require a separate strategy to address any remaining fire risks. DISPERSION OF DUST OXYGEN/AIR IGNITION SOURCE [HEAT] DUST EXPLOSION CONFINEMENT OF DUST COMBUSTIBLE DUST/FUME [FUEL] To be compliant with OSHA regulations, you must meet other requirements and all applicable standards or codes. Visit to find OSHA regulations.

6 COMBUSTIBLE DUSTS GUIDE TO EXPLOSION PROTECTION OPTIONS FOR MESSER DUST COLLECTORS OPTION 1 - CHEMICAL SUPPRESSION AND ISOLATION a b 3 ITEM # DESCRIPTION 1 Detector / Sensor Chemical or Actuated System Devices 2a, 2b Chemical Suppressant Delivery Device 3 Suppression System Control Panel 5 Rotary Valve / Airlock 6 Chemical Isolation Device - Inlet [NOT SHOWN] 7 Chemical Isolation Device - Outlet [NOT SHOWN] 4 Fire Extinguisher/Fire Suppression/Sprinkler Coupling

7 OPTION 2 - EXPLOSION VENTING AND MECHANICAL ISOLATION (OUTDOOR APPLICATIONS ONLY - AIR CANNOT BE RETURNED INTO BUILDING) 3 ITEM # DESCRIPTION 1 Explosion Vents with Weather Cover 2 Rotary Airlock 3 Inlet Isolation Device (integrated into ductwork)

8 FANS DIRECT DRIVE Backward Inclined (TBI) Fans provide a convenient, cost-effective method of integrating a high efficiency fan with a Messer dust collector. Mounts directly to the clean-air plenum of the dust collector, eliminating costly transition ducting, and reducing footprint of the system Sizes range from 3 to 50 hp Capacities from 1,400 to 15,000 cfm Backward inclined fan wheel provides high efficiency operation Direct-drive operation eliminates maintenance of fan bearings and belts Computer balanced fan and motor assembly ensures vibrationfree operation All hardware is included for quick installation All 60 Hz motors are Energy Independence and Security Act of 2007 (EISA) compliant and meet or exceed NEMA Premium Efficiency Standards TBI-15 (60 Cycle) PERFORMANCE CURVES FOR 60 CYCLE TBI FAN Static Pressure "wg TBI-40 TBI-50 TBI-10 TBI-30 TBI-3 TBI-5 TBI-15 TBI-20 TBI-25 TBI Airflow (scfm)

9 FANS FLOOR MOUNTED The floor mounted fan selections deliver the specified cfm and static pressure at standard conditions (70 F sea level). Contact Messer for non-standard conditions. Designed for clean air only. Arrangement 9 has motor mounted on side of fan/bearing pedestal. Motors are 1800 rpm, TEFC 1.15 SF, EISA compliant, NEMA Premium per Table 12-12, general purpose, 60 cycle. Voltage is 230/460/575/3/60 thru 75 hp; 460/575/3/60 only for 100 hp. Fan include: Arrangement 9 or 1 design as needed, slip fit inlet, flanged outlet with punched holes, quick clamp or bolted style housing inspection door located same side as motor, housing drain coupling, OSHA shaft and bearing guard, OSHA belt guard with expanded metal front, constant speed 1.3 SF V-belt drive, TEFC motor, adjustable slide base, static and dynamic balanced, and shipped assembled. Guards will be painted OSHA yellow. Outlet dampers will be painted the same as the fan. Standard Damper is parallel blade construction with manual handle and locking quadrant. Standard Silencers are constructed of minimum 14 gauge steel.

10 MESSER CONTROL PANEL STANDARD MESSER CONTROLLER Solid-state product provides pressure drop measurement, digital display, and pressure drop control with an alarm function. A pulse-cleaning timer provides accurate and dependable control of starting and stopping the cleaning process at the limits you choose. Delta P Plus offers three cleaning options: 1. Differential pressure cleaning (DFF) 2. Down-time cleaning (DTC) 3. Combined differential and down-time cleaning (ALL) Digital 3 character display, 0.6-inch (15.2mm), in red for high visibility Solid-state electronics for reliability and long-term accuracy High, low and alarm setpoints programmable from front panel User selected lockout feature to prevent unauthorized adjustment of setpoints Accuracy ± 1% full scale No battery backup required UL and CUL Approved OPTIONAL AIRFLOW CONTROLLER The Electrical Control System: Airflow Controller with Variable Frequency Drive (VFD) maintains airflow in your dust collection system and works to maximize filter performance, minimize system downtime, and saves energy. How does the Airflow Control System work? Three components work hand in hand for maximum results. 1. Donaldson s filter media provides lower pressure drop due to superior surface-loading and better dust-shedding capabilities throughout the entire filter life. Lower pressure drop during the life of a filter eases the workload on the fan. 2. The Airflow Controller with VFD monitors the fan speed and automatically maintains the design airflow by either slowing down (at start-up) or speeding up the motor (at the end of the filter's useful life) based on system static pressure drop. 3. The control system is most effective in combination with Premium Efficiency Motors which are designed to boost efficiency with less heat. Since less heat is generated, less energy is needed to cool the motor with a fan. Delta P Plus Controls The Airflow Control System Benefits: Programs only once during the collector start-up No manual adjustments No need to adjust a fan damper or ductwork damper Maintains design capture velocity at the duct system hoods Messer Control Panel with typical Airflow Controller (optional) Maintains design duct conveying velocity regardless of the differential pressure Go to DSIREUSA.org for additional information. Federal, State, and local programs may issue rebates for the use of a VFD and/or Premium Efficiency Motor. The rebate may offset initial investment costs.

11 DIMENSIONS AND SPECIFICATIONS A A A 153.2" 116 " " Front View 2-High Model (Except 2-12/2-24) Side View 3-Model B Front View 3-High Model (Except 3-18/3-54) C Model* Front View 4-High Model Dimensions (inches) A B C * The first number indicates number of filter rows and the second number indicates number of cartridges. Dimensions are for reference only.

12 STANDARD FEATURES AND AVAILABLE OPTIONS Collector Design Std Opt Mild Steel Construction 7 ExtraLife Filter Cleaning System 7 Ledge-Free Hopper 7 Sprinkler Taps 7 High Temperature Construction 7 Direct Drive Fans 7 Floor Mounted Fans 7 Exhaust Silencers 7 Abrasion Resistant (AR) Inlet 7 Explosion Relief Vents 7 Sprinkler Heads 7 Service Platform (OSHA compliant) 7 Damper Pack 7 Drum Sentry Drum-Full Indicator 7 Cartridge Filters Ultra-Web (MERV* 15) Ultra-Tek (MERV 12); Thermo-Web (MERV 14); Fibra- Web (MERV 14); Ultra-Web SB (MERV 15); Torit-Tex (MERV 16); Ultra-Web AS (MERV 15) Paint System Prime Coated Interior Textured Multi-Coat Paint Finish with 2,000-Hour Salt Spray Performance Custom Color Premium Duty Finish Hopper Discharge Drum Cover and Hose 7 Std Opt Slide Gates 7 Rotary Valves and Transitions 7 Screw Conveyors 7 Eductors 7 Electrical Controls, Gauges & Enclosures Solid State Timer in NEMA 12 Enclosure 7 Delta P Plus Control 7 Airflow Controller 7 Custom Panels 7 Photohelic ** Gauge Standard & Weatherproof 7 Heavy-Duty Cold Climate Kit 7 Warranty HEPA/ASHRAE Afterfilters 10-Year Warranty 7 * The Minimum Efficiency Reporting Value (MERV) of this filter cartridge has been determined through independent laboratory testing using ASHRAE 52.2 (2007) test standards. The MERV rating was determined at a face velocity of 118 feet (36.0 m) per minute and loading up to four inches (101.6 mm) water gauge. Actual efficiency of any filter cartridge will vary according to the specific application parameters. Dust concentration, airflow, particle characteristics, and pulse cleaning methods all affect filtration efficiency. ** Photohelic is a registered trademark of Dwyer Instruments, Inc. Messer Cutting Systems, Inc. W141 N9427 Fountain Boulevard Menomonee Falls, WI Phone: Fax: sales@messercutting.com

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