ABB Kent-Taylor. Model 6553 Digital Display (SP13 x 2) Series of Intrinsically Safe Gas Analyser Systems for Hydrogen & Purge Gas Purity Measurement
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1 PV 5P A1 A2 L R ST M A/M PV 5P A1 A2 L R ST M A/M MX21 MX21 Range Operating Instructions Model 6553 Digital Display (SP13 x 2) Series of Intrinsically Safe Gas Analyser Systems f Hydrogen & Purge Gas Purity Measurement System Reference: Order Number: ABB Kent -Tayl Zero ABB Kent -Tayl Zero Kent -Tayl Purge Gas Monit ABB Kent-Tayl
2 SETTING UP Indicat Panel The programming controls, upper and lower displays and indication l.e.ds are located on the front panel of the display unit see Fig Controls Fig. 14 The program controls comprise three tactile membrane switches, requiring only moderate finger pressure f operation, and a rotary bit-generat. Control functions are as follows: 'Page Advance' switch used to advance to the next program page (see Fig. 14). 'Parameter Advance' switch used to advance to the next parameter within a program page (see Fig. 14). At the beginning of each programming page, i.e. the page header, both displays are used to describe the particular page being viewed. When parameters within a page are being viewed the upper display shows the parameter and the lower display shows the value setting f that parameter. Note. A flashing decimal point on the upper display is used to indicate any change to the value/parameter on the lower display, i.e. using the 'Rotary Bit-generat'. The l.e.d. is extinguished only when the value/parameter is sted using the '' switch L.E.D. Indication Fig. 14 There are six l.e.d. indicats on the front panel but only two are used in this application: '' switch used f sting the programmed parameters and values into indicat's the non-volatile memy. If any value/parameter is changed but not ''ed, the old parameter value is retained see Note in Section 'Rotary Bit-generat' rotary control used f: a) Increasing decreasing a parameter value b) Stepping through a selection of parameters. A1 flashes if Alarm 1 is in the alarm state see Section A2 flashes if Alarm 2 is in the alarm state see Section Programming CAUTION. When the apparatus is connected to its supply, terminals may be live and the opening of covers removal of parts (except those to which access may be gained by hand) is likely to expose live parts. A/M 'Auto/Manual' switch not used in this application Displays Fig. 14 There are two 6-digit fourteen-segment 'starburst' displays which provide alpha-numeric infmation during nmal operation and when programming. In nmal operation the instrument displays the Operating Page (see Section 5.5.2) which is not affected by the Security System (see Section 5.5.5). N.B. To return to the Operating Page at any time, operate the 'Page Advance' switch and then operate the '' switch. Lower Display Upper Display '' Switch L.E.D. Alarm L.E.D. ABB Kent-Tayl PV MX21 Alarm L.E.D. SP A1 A2 L R ST M 'Parameter Advance' Switch A/M 'Page Advance' Switch '' Switch Rotary Bit Generat Fig. 14 Familiarisation with Controls, Displays and L.E.D Indication 16
3 ...SETTING UP General The programming procedures are used to make changes to the operating parameter values and f calibration see Fig. 15 f the overall programming chart. Any changes to the operating parameters are implemented using the 'Rotary Bit-generat' and the '' switch see Fig. 14. Note. The indicat responds instantly to any parameter changes, i.e. befe the '' switch is used. However, if any change is not ''ed the old parameter is retained once that particular parameter is no longer displayed, i.e. by advancing using the 'Page Advance' 'Parameter Advance' switches. A Security System is used to prevent tampering with the programmed parameters by restricting access to any, all, of the programming pages (except the Operating Page). All users have access to the Operating Page. 'Secured' pages can only be accessed using a Security Number which can be set at any value between 0 and 1999 see Section Operating Page Measured Variable H 2 C O 2 Unit of Measure H2-C02 Measured Variable A I R C O 2 Unit of Measure Air-C02 Measured Variable H 2 A I R Unit of Measure H2 - Air ACCESS PAGE Security Access Security Status SECODE Security Code STATUS Status Select SECODE Security Code Page CALIB RATION Calibration Page Security Status Select CRZ 1 Cal. Range Zero Ch. 1 CRS 1 Cal. Range Span Ch. 1 CRZ 2 Cal. Range Zero Ch. 2 CRS 2 Cal. Range Span Ch. 2 CRZ 2A Cal. Range Zero Ch. 2A CRS 2A Cal. Range Span Ch. 2A Fig. 15 Overall Programme Chart SET POINTS Set Points Page Security Status A1 SPT Alarm 1 Set Point A2 SPT Alarm 2 Set Point SET UP ALARMS Alarm Page Security Status A1 TYP Alarm 1Type A1 RLY Alarm 1 Relay Action A1 IND Alarm 1 Indication A2 TYP Alarm 2 Type A2 RLY Alarm 2 Relay Action A2 IND Alarm 2 Indication 17
4 SETTING UP Operating Page The operating page is a 'display only' page. H2CO2 Upper display measured process variable if indicat is selected (in use). Lower display the unit of measure depending on function selected: AIRCO2 H2AIR 'H2CO2' 'AIRCO2' 'H2AIR' Hydrogen in Carbon Dioxide Carbon Dioxide in Air Hydrogen in Air NOT IN USE If the display unit is not selected (not in use) both displays are used to show 'NOT IN USE'. A security system is used to prevent tampering with the programmed parameters by inhibiting access to any, all of the programming pages. 'Secured' pages can only be accessed using a Security Number which can be set to any value between 0 and 1999 see Section The controller is despatched with the passwd set to '0'. SECODE 0 Upper display Lower display page header, Security Code. last ''ed Security Number (nmally an invalid number see Note below. Set the crect configuration passwd on the lower display see Section Advance to the first of the programming pages. SET POINTS Set Points Page. Note. To prevent access to 'Secure' pages once programming is complete the 'SECODE' value must be reset to any value other than that of the Security Number and sted using the '' switch. 18
5 ...SETTING UP Set Points Page SET POINTS Page header Set Points. Security Status NO YES Select 'YES' 'NO' to enable disable access to this page: 'YES' enable 'NO' disable A1 SPT Alarm 1 Set Point Value Set the value required. The decimal point position is set automatically. A2 SPT Alarm 2 Set Point Value Set the value required. The decimal point position is set automatically. Return to top of Set Points Page. Advance to Set Up Alarms Page. SET UP ALARMS 19
6 SETTING UP Set Up Alarms Page SET UP ALARMS Page Header Set Up Alarms. Security Status NO YES Select 'YES' 'NO' to enable disable access to this page: 'YES' enable access 'NO' disable access A1 TYP ON/OFF LATCH 3 STATE Alarm 1 Type Select the alarm 1 type: 'ON/OFF' on/off 'LATCH' latch '3 'STATE' three state (on/off) ON/OFF LATCH 3 STATE A1 RLY ON OFF Alarm 1 Relay Action Select the alarm 1 relay action required: '' alarm relay not used 'ON' switch on between set points 'OFF' switch off between set points A1 RLY EA EB '' alarm not used 'EA' Energised Above set point 'EB' Energised Below set point ON/OFF LATCH 3 STATE A1 IND ON OFF Alarm 1 L.E.D. INDICATION Select the alarm 1 l.e.d. indication required: '' alarm relay not used 'ON' switch on between set points 'OFF' switch off between set points A1 IND EA EB '' indication not used 'EA' Energised Above set point 'EB' Energised Below set point 20 Continued on next page.
7 ...SETTING UP Continued from previous page. A2 TYP ON/OFF LATCH 3 STATE Alarm 2 Type Select the alarm 2 type: 'ON/OFF' on/off 'LATCH' latch '3 STATE' three state (on/off) ON/OFF LATCH 3 STATE A2 RLY ON OFF Alarm 2 Relay Action Select the alarm 2 relay action required: '' alarm relay not used 'ON' switch on between set points 'OFF' switch off between set points A2 RLY EA EB '' 'EA' 'EB' alarm not used Energised Above set point Energised Below set point Ste ON/OFF LATCH 3 STATE A2 IND ON OFF Alarm 2 L.E.D. Indication Select the alarm 2 l.e.d. indication required: '' alarm relay not used 'ON' switch on between set points 'OFF' switch off between set points A2 IND EA EB '' 'EA' 'EB' indication not used Energised Above set point Energised Below set point Ste Return to top of Set Up Alarms Page. Advance to Calibration Page. CALIB RATION 21
8 SETTING UP Access Page ACCESS PAGE Page Header Access Page. Security Status NO YES Select:: 'YES' 'NO' to enable access to disable access SECODE Security Number The Security Number is set in this parameter. Set the security number required, between 0 and STATUS Security System Status OFF ON Select: 'ON' 'OFF' to enable the security system to disable the security system Return to top of Access Page. Return to Operating Page see Section
9 ...SETTING UP Kent Page This is nmally a hidden page, but it can be selected f parameters which only need to be set up during commissioning at long intervals. The page is made available by rotating Link 4 on the display unit process board. When the instrument is switched on, the Kent Page will appear after the Access Page, and operates in a similar manner to the other pages. When the Kent Page parameters, as shown below, have been set up, Link 4 can be rotated back to its iginal position and the page will not appear when the instrument is next switched on. The Kent Page contains frames to calibrate the analogue retransmission output, and, f the Hydrogen Purity Monit only, a frame to select the display full scale (80% 85%). KENT PAGE Page Header KENT PAGE. RTXRNG 80 Set to f start point of current output. CAN-Z 4.0 Calibrate Analogue Output Zero. Adjust until Analogue Output = 4.0mA CAN-S 20.0 Calibrate Analogue Output Span. Adjust until Analogue Output = 20.0mA Return to top of page. 23
10 SETTING UP Calibration Page The display unit should be calibrated at the intervals and occasions given in Section 8.3. WARNING. A SEPARATE SIGNAL SOURCE MUST NOT BE APPLIED TO ANY DISPLAY UNIT WITHOUT DISCONNECTING EXISTING WIRING AND CONSIDERING ELECTRICAL SAFETY ASPECTS. Carry out the calibration procedure in accdance with the infmation given in Section 6.5. CALIB- RATION Page header Calibration. Security Status NO YES Select: 'YES' to enable access to this page, 'NO' to disable access to this page. CRZ1 Calibration Range Zero, Channel 1 Apply 0.0mV to Channel 1 input Note. The displayed units are engineering units. Adjust the display to the required value of 0.0. CRS 1 Calibration Range Span Channel 1 Proceed as f Calibration Range Zero, Channel 1 above but apply a signal input equivalent to range span (10.0mV), to Channel 1 input. Note. The displayed units are engineering units. Adjust the display to the required value of Continued on next page. 24
11 ...SETTING UP Continued from previous page. CRZ2 Calibration Range Zero, Channel 2 Apply 0.0mV to Channel 2 input Note. The displayed units are engineering units. Adjust the display to the required value of 0.0. CRS 2 Calibration Range Span Channel 2 Proceed as f Calibration Range Zero, Channel 2 above but apply a signal input equivalent to range span (10.0mV), to Channel 2 input. Note. The displayed units are engineering units. Adjust the display to the required value of CRZ2A Calibration Range Span Channel 2A Proceed as f Calibration Range Zero, Channel 2 above but apply a signal input equivalent to range zero (28.50mV), to Channel 2 input. Note. The displayed units are engineering units. Adjust the display to the required value of CRS 2A Calibration Range Span Channel 2A Proceed as f Calibration Range Zero, Channel 2 above but apply a signal input equivalent to range span (34.50mV), to Channel 2 input. Note. The displayed units are engineering units. Adjust the display to the required value of Return to top of Calibration Page Advance to Access Page. ACCESS PAGE 25
12 SETTING UP Annexe 1 (1) Alarm action There are two alarm set points (A1 and A2) which can be set up individually f independent on/off operation, in pairs to obtain latching threee-state configurations. The alarm action with respect to the set points and the process variable is shown in Figs. 1 to 3 below. Alarm A1 A2 Process Variable Relay Energised Above Set Point Relay Energised Below Set Point Relay Energised Relay De-energised Relay Energised Relay De-energised Fig. 1 On/Off Alarm A1 Process Variable Latch Energised Above Set Point Latch Energised Below Set Point Alarm A2 Relay Energised Relay De-energised Relay Energised Relay De-energised Fig. 2 Latch Alarm A1 Process Variable Three-state Off Between Set Points Alarm A2 Relay Energised Relay De-energised Three-state On Between Set Points Relay Energised Relay De-Energised Fig. 3 Three-State 26
13 TP1 9.1v Z1 0AZ227 Z2 0AZ227 Z3 Z4 0AZ227 Power Input L N E TB1 HRC FS1 500mA FS2 500mA (spare) TB3 Thermal Trip 0v 240v T1 220v 200v 1 2 D101 BYX D102 BYX C µ 16v TP2 3.5v C µ 16v R R R R Z101 BZY88 C3V3 D103 AAZ15 RV101 1K C µ 16v 3.0v TP3 R K TR101 BC v TP4 0v *5.0v TP5 TR102 2N v TP6 4 5 R R TB2 Output P.C. Board`Component Layout *Measured with a 10R load 37 Fig. 17 Power Supply Unit Model 4234 Overall Circuit (200/220/240V Version)
14 38 TP1 9.1v Z1 0AZ227 Z2 0AZ227 Z3 Z4 0AZ227 Power Input L N E TB1 HRC FS1 500mA FS2 500mA (spare) TB3 Thermal Trip 0v 120v 110v T1 1 2 D101 BYX D102 BYX C µ 16v TP2 3.5v C µ 16v R R R R Z101 BZY88 C3V3 D103 AAZ15 RV101 1K C µ 16v 3.0v TP3 R K TR101 BC v TP4 0v *5.0v TP5 TR102 2N v TP6 4 5 R R TB2 Output P.C. Board`Component Layout *Measured with a 10R load Fig. 18 Power Supply Unit Model 4234 Overall Circuit (110/120V Version)
15 ABB Kent-Tayl Wldwide AUSTRALIA ABB Kent-Tayl Pty Ltd Caringbah Tel: (02) Fax: (02) FRANCE ABB Instrumentation Paris Tel: (1) Fax: (1) NEW ZEALAND ABB Kent-Tayl Ltd Auckland Tel: (09) Fax: (09) AUSTRIA & EASTERN EUROPE ABB Kent Europe Ltd. Vienna, Austria Tel: (0222) Fax: (0222) GERMANY ABB Kent-Tayl GmbH. Meerbusch Tel: (021 59) Fax: (021 59) 1503 NORWAY EB Industry Offshe AS Psgrunn Tel: (03) Fax: (03) BELGIUM SA ASEA Brown Boveri Zaventem Tel: (02) Fax: (02) HONG KONG AND CHINA Asea Brown Boveri Ltd Hong Kong Tel: (5) Fax: (5) SINGAPORE ABB Instrumentation (EA) Pte Ltd. Singape Tel: Fax: CANADA ABB Kent-Tayl Mississauga, Ontario Tel: (416) Fax: (416) ITALY ABB Kent-Tayl SpA Lenno (Como) Tel: (0344) Fax: (0344) SOUTH AFRICA Kent Measurement Pty Ltd Johannesburg Tel: (011) Fax: (011) DENMARK ABB Industri AS Ballerup Tel: (04) Fax: (04) JAPAN ABB Gadelius Industry KK Kobe Tel: (78) Fax: (78) SPAIN ABB Kent-Tayl SA Madrid Tel: (01) Fax: (01) EIRE ABB (Ireland) Ltd. Dublin Tel: (01) Fax: (01) MEXICO ABB Kent-Tayl SA de CV Edo de Mexico Tel: (5) Fax: (5) UNITED STATES OF AMERICA ABB Kent-Tayl Inc Rochester Tel: (716) Fax: (716) FINLAND ABB Signal Oy Helsinki, Tel: (0) Fax: (0) NETHERLANDS ABB Componenten BV Capelle a/d Ijssel Tel: (10) Fax: (10) ZIMBABWE ABB Kent International Ltd. Harare Tel: (4) Fax: (4) OTHER COUNTRIES Distributs are available in most other areas of the wld D13 Issue ABB Kent-Tayl Ltd. Howard Road, St. Neots, Cambs. England, PE19 3EU Tel: (0480) Telex: FOSCAM G Fax: (0480) ABB Kent-Tayl Ltd. Analytical & Flow Group Oldends Lane, Stonehouse Gloucestershire England, GL10 3TA Tel: (0453) Fax: (0453) ABB Kent-Tayl Inc John Street, PO Box 20550, Rochester New Yk USA Tel: (716) Fax: (716)
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