CONTENTS. Company Profile. Products Overview. Quality Assurance. Company Profile Brief History Major Customers Vendor Qualification Status
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2 CONTENTS Company Profile Company Profile Brief History Major Customers Vendor Qualification Status Products Overview Quality Assurance Product Overview Production Range Production Scope Specification of Products SANIL Technology Quality Policy Certificates State 1
3 Company Profile 202, 3Na Sihwa Industrial Complex , Jungwang-dong, Siheung-city, Gyeonggi-do , Korea Take 30 minutes from Incheon Airport One hour from Seoul Established Aug Employee 180 (Oct, 2013) Factory Land : 9,920 m²,building : 6,310 m² Products Annual Production Transformers, Reactors, Soft-Starter and Sensors Transformer 14,400 EA (1,200/Month) Production Scope OIL TRANSFORMER : 66kV / 50MVA CAST RESIN TRANSFORMER : 33kV / 15MVA 2
4 Brief History Aug Sep Established In Seoul Beginning to the Manufacturing & Sales of Motor Starting Reactor Feb Beginning to the Manufacturing & Sales of Condenser Series Reactor ( 22.9kV Class ) Oct Beginning to the Exporting of Reactor to Japan Feb Beginning to the Manufacturing & Sales of Transformer for Dust Collector ( DC110kV Class ) Mar Jun Sep Jun Oct Aug Dec Jan Dec Conversion to the SANIL ELECTRIC CO., LTD. Cooperative company of Hyundai Heavy Industries Co., Ltd. (HHI) (Supplying the Marine Transformer) Factory Expansion Moving to Namdong Industrial Complex in Incheon-City Appointed as a partner for High-Technology Development Subject as Development of Express Railway Reactor" by Industrial Technology Policy Institute Appointed as a partner for developing the main transformer for Express Railways by Ministry of Science and technology of Korean Government Acquired KSC 4306 Certificate of Pole Mounted Transformer Certificated ISO 9001 Quality Management System Beginning to the Manufacturing & Sales of Cast-Resin Transformer Registered a Vendor on KEPCO (Pole Mounted Transformer) 3
5 Brief History Apr Apr Certificate of Selection for Promising Electric Power Venture Enterprise Company (Small & Medium Business Administration) Exempt Certificate of Office Recognition Test (Exemption No.: 99-GA-0455) Cast-Resin Transformer Sep UL Listed for Insulation System for Transformer (UL File No: E205282) Dec May May Nov Apr Sep Nov Mar Mar Jan Apr Acquired the EQ Certificate of KEMC [ KEMC : Korea Energy Management Corporation] Sensor CE Mark Acquisition (European export standard) Established Auxiliary Research Institute Awarded a prize for the export performance by Ministry of Commerce, Industry and Energy Factory Expansion Moving to Sihwa Industrial Complex in Siheung-City Awarded the Presidential order of Industrial Service Merit for technical development Certificate of Selection for INNO-BIZ Company (Small & Medium Business Administration) Certificated High Efficiency Power Transformer" by KEMCO [ KEMCO : Korea Energy Management Corporation ] Certificated ISO Environmental Management System Renewed certificate of ISO 9001 (Year 2000) Quality Management System Certificate of Complete by Classification Society Marine DRY / CAST-RESIN TYPE TRANSFORMER FOR APPLICATION OF MARINE 4
6 Brief History Jan Jan Jan Jun Sep May Jun Aug Sep Nov Mar Beginning to the Manufacturing & Sales of High Efficiency Transformer Beginning to the Exporting of Power Transformer to Middle-East Asia Area - Kuwait, Yemen etc Beginning to the Exporting of Power Transformer to East-South Asia Area - Philippines, Vietnam, Malaysia etc Beginning to the Manufacturing & Sales of Switching elemental device : KORAIL Beginning to the Manufacturing & Sales of 6.6kV class Soft Starter : KWRC [KWRC : Korea Water Resources Corporation] Supplied Air, Water Cooler Type (AFWF) Cast-Resin 4MVA Transformer to Off Shore Project Type Test Certificate of High Efficiency Cast-Resin 3MVA Transformer including Short-Circuit tests by IEC (KERI) Certificate of Selection for INNO-MANAGEMENT Company (Small & Medium Business Administration) Type Test Certificate of OIL type 3MVA Transformer including Short-Circuit tests by IEC (KEMA) Award 5 Million USD Export Monument by Ministry of Knowledge Economy Type Test Certificate of Cast-Resin 1.5MVA Transformer including Short-Circuit tests by IEC (KEMA) 5
7 Brief History Mar Aug Nov Jun Jul Jan Sep Nov Mar Mar Mar Type Test Certificate of Oil type 20MVA Transformer including Short-Circuit tests by IEC (KERI) Type Test Certificate of Oil type 2MVA (22.4KV/415V 50Hz) Transformer including Short-Circuit tests by IEC (Mitsubishi Electric Laboratories) Award 10 Million USD Export Monument by Ministry of Knowledge Economy Certificated UL for Dry Type General Purpose and Power Transformer (UL1561) up to 500KVA Certificated the Integrate Management System for Quality (ISO 9001:2008), Environment (ISO 14001:2004) and Occupational Health & Safety (OHSAS 18001) by BSI (British Standard Institution) Registered a Vendor to SEC (Saudi Arabia Electric Company) Certified Excellent Quality Products Manufacturer by POSCO Qualified Class IE Transformer Manufacturer of Nuclear Power Station by Korea Electric Association Successfully pass Type Test of 7.4MVA AFWF IP44 Cast-Resin Transformer Witnessed by GE Energy. (Propulsion Transformers feed one Converter / Motor Combination Enabling 24 Pulses operation) Development of Cast-Resin Type Auto-Transformer 55kv Class(Korea Rail Network Authority) First Supply in the world, Two(2) Cast Resin Transformers of 1Ph Auto 55KV 7.5/15 MVA to Korea Express Rail Way System 6
8 Brief History Sep Sep Nov Nov Dec President s awarding in commemoration ( 2012 year A Man of Merit for Extension of Electric Equipments Industry ) Supply 12 Transformers for Marine Propulsion, Cast Resin Type 7.4MVA 24 pulses to GE Energy(HHI) Type Test Certificate of Special test to prove suitability to climatic class C2, to environmental class E2 and to fire behavior test class F1 in accordance with IEC by CESI / Italy Certified Reliable Marine Equipment Manufacturer by The Korea Shipbuilders Association Install The Newest Technology of Vacuum Resin Casting System Manufactured by Hubers / Germany 7
9 Organization President QC Technical Institute Quality Management Team QA A/S Sales Division Electric Division Electronics Division Electric Sales Team Busan Office Electric Technique Team Production Team Electronics Sales Team Support Team Management Team Marine Sales Oil Team Purchasing Team 1 Team 2 Team Sensor Technique Team Finance Team Domestic Sales Team Dry Team Sensor Production Team QSS Innovation Team Over Sea Sales Team Soft Starter Team Encoder Team 8
10 Major Domestic Customers Domestic Customers POSCO E&C POSCO ICT POSCO ENERGY POSCO Engineering 60% 40% HYUNDAI HEAVY INDUSTRIAL HYUNDAI E&C HYUNDAI ENG HYUNDAI MIPO SHIPBUILDING HYUNDAI SAMHO INDUSTRIAL HANJIN INDUSTRY SAMSUNG ELECTRONICS SAMSUNG HEAVY INDUSTRIAL SAMSUNG ENG 9
11 Major Overseas Customers 60% 40% 10
12 VENDOR QUALIFICATION STATUS NO COUNTRY COMPANY APPROVED 1 FRANCE/UK/CHINA GE ENERGY 2 3 U A E SAUDI ARABIA AUTHORITY ADNOC SEC(SCECO) ARAMCO ADWEA DEWA TAKREER ADCO ZADCO FERTIL ADMA BOROUGE ADGAS GASCO TAQA RAGISTRATION AT FINAL STAGE IN PROCESS 11
13 VENDOR QUALIFICATION STATUS RAGISTRATION NO COUNTRY COMPANY APPROVED AT FINAL STAGE IN PROCESS 4 QATAR KAHRAMAA 5 KUWAIT KNPC KOC MEW 6 OMAN OMAN DISTRIBUTION CODE REVIEW PANEL(DCRP) 7 MOROCCO ONE(Office National del Electricite) 8 ALGERIE SONELGAZ(CREDEG) SONATRACH 12
14 VENDOR QUALIFICATION STATUS RAGISTRATION NO COUNTRY COMPANY APPROVED AT FINAL STAGE IN PROCESS 9 MALAYSIA JKR (JABATAN KERJA RAYA MALAYSIA) PETRONAS 10 VIETNAM EVN 11 JAPAN 12 CANADA TOSHIBA MITSUBISHI ELECTRIC CORPORATION IHI CORPORATION SNC LAVALIN ENGINEERS & CONSTRUCTORS 13 U.S.A FLUOR 14 U.K/UAE PETROFAC 13
15 Products Overview 14
16 Production Range DRY TYPE TRANSFORMER/REACTOR 20 % SOFT STARTER &SENSOR 10 % 40 % OIL IMMERSED TYPE TRANSFORMER 30 % CAST-RESIN TRANSFORMER 15
17 Production Capability 16
18 Power Transformer Production Range & Specification Capacity Voltage Frequency Cooling Method Connection Up to 50MVA Up to 66KV 60Hz, 50Hz ONAN / ONAF Dyn11, Ddo, etc Tap Changing Method NLTC & OLTC Applicable Standard IEC, KS, JEC 17
19 Special Auto Transformer ( Express Railway Transformer ) Production Range & Specification Capacity 10/20MVA Voltage 55kV / 27.5kV Frequency 60Hz H.V. Bushing Type Oil to Gas Bushing Applicable Standard IEC, KS Express Railway Transformers 18
20 Special Transformer for Harmonic Protection ( for Active filter ) Production Range & Specification Phase / Capacity 1Ph. / 4.5MVA Voltage 55kV / 400V x 3 Frequency 60Hz, 50Hz H.V. Bushing Type Oil to Gas Bushing Applicable Standard IEC, KS, ES Express Railway Transformers(10sets) 19
21 Furnace Transformer ( Thyristor Transformer ) Production Range & Specification Capacity Up to 10MVA Voltage Up to 33kV Frequency 60Hz, 50Hz Tap Changing Method NLTC Applicable Standard IEC, JEC 20
22 Distribution Transformer Production Range & Specification Capacity Up to 2MVA Voltage Up to 33kV Frequency 60Hz, 50Hz Applicable Standard (Corrugated Tank) IEC, KS, JEC Corrugated Transformers 21
23 Pad Mounted Transformer Production Range & Specification Capacity Up to 3MVA Voltage Up to 22kV Frequency 60Hz, 50Hz Insulation Class E Applicable Standard ANSI Pad Mount Transformers 22
24 Cast Resin Transformer Production Range & Specification Capacity Up to 15MVA Voltage Up to 33kV Frequency 60Hz, 50Hz Insulation Class B or F Applicable Standard IEC, KS Cast Resin Transformers 23
25 Cast Resin Transformer for Marine( WATER COOLER TYPE ) Production Range & Specification Capacity Up to 15MVA Voltage H.V. L.V. Up to 11kV Up to 600V Frequency 60Hz, 50Hz Cooling Method AFWF Insulation Class B or F Certificate DNV, ABS, BV, Lloyd s Cast Resin Transformers for Marine 24
26 Dry type Transformer Production Range & Specification Capacity Up to 15MVA Voltage Up to 22.9kV Frequency 60Hz, 50Hz Applicable Standard IEC, KS Dry Transformers 25
27 Reactor (AC/DC) Production Range Motor Starting Reactor Condenser Series Reactor Inverter Reactor Special Purpose Reactor Reactor (AC/DC) 26
28 Sensor Production Range Beam Sensor A transparent object detection Sensor Area Sensor Proximity Sensor High frequency rash type Sensor Static capacitive Sensor Fiver Sensor I-Mark Sensor High temperature Sensor Encoder Incremental Encoder High speed Encoder 27
29 Soft Starter Production Range Usage Starting for AC Motor Input Voltage Capability L.V. 220/380/440V H.V. 3300/6600V Delay 125%, Overload 500% Production Capability L.V. H.V. Up to 750kW Up to 10,000kW Frequency 60Hz, 50Hz Soft Starter (HV/LV) 28
30 SANIL Technical Ability Development of New Products through R&D 29
31 SANIL Technical Ability Development of New Products through R&D 30
32 SANIL Technical Ability Development of New Products through R&D 31
33 SANIL Technical Ability Development of New Products through R&D 32
34 Sanil s Quality Management System Customer communication Self-QC of each process Approval technical specification & data Clarify entry order Managing claim and complain Rapid feed back Providing best service Integrated management system Quality/Environment/H & S UL/KEPIC(nuclear) Classification of ship International standards Managing Special process/ Traceability/Calibration/Supplier Continuous improvement The Greatest Customer Satisfaction 33 Qualified personnel Standardized procedure Work instruction Perfect check and inspection Continuous improvement activity 3Jung 5S : Sort/Straighten/shine/ Standardize/Sustain DMAIC/QSS : Define/Measure/ Analyze/ Improve/Check Research and Development
35 Factory Inspection and Test Sanil can carry out in-house all of routine test, special and type test. Inspection & Test Item H : Holding point (Means that carried out test for certain) W : Witness R : Report review Routine Test : Will be carried out all transformer Type and Special Test : Will be carried out only one transformer per type 34 Test Type Participated by Routine Type Special Sanil Customer 1. Construction & Dimension Check H W 2. Winding Resistance Measurement H R 3. Ratio Check H W 4. Phase Relationship Check H R 5. Insulation Resistance Measurement H R 6. No-load Loss & Current Measurement H W 7. Impedance Voltage And Load Loss Measurement H W 8. Temperature Rise Test H W 9. Impulse Test H R 10. Separate-source Voltage Withstand Test H W 11. Induced Over voltage Withstand Test H W 12. Sound Level Measurement H W 13.Partial Discharge Measurement H W 14. Calculation Of Efficiency And Voltage Regulation H R
36 Test Equipment List The following test facility includes an impulse generator, precision power analyser for loss measurement, PD analyser and temperature data recorder. No. Test Item Equipment Name Specification Maker 1 Measurements of Winding Resistance Micro ohm meter 0.05MicroΩ~100Ω Rayteck (Swiss) 2 Voltage Ratio Measurement Ratio meter Error:±0.1%, Range:1~2000:1 Rayteck (Swiss) 3 Measurements of Losses, Impedance and Current Auxiliary transformer Power meter, CT, PT IVR & M-G set Capacitor bank 500kV /0.44kV CT: A, PT: V 300kVA 480/480±100% 60Hz 6.6kV, 3.3kV, 1.65kV 5MVAR Sanil (Korea) YEW (Japen) Sanil (Korea) Samwha (Korea) 4 Temperature Rise Test Auxiliary transformer IVR & M-G set Capacitor bank Temp. recording system 1000kVA /0.44kV 300kVA 480/480±100% 60Hz 6.6kV, 3.3kV, 1.65kV 5MVAR 0~150 Sanil (Korea) Sanil (Korea) Samwha (Korea) Fluke(USA.) 5 Impulse Test Impulse voltage test system 600kV Impulse voltage generator Sinjensa (Korea) 6 Applied Voltage Test Applied voltage test system 100kVA 200kV Sinjensa (Korea) 7 Induced Overvoltage Test High frequency M-G set 75kW 400Hz Sinjensa (Korea) 8 Sound Level Test Sound level meter 20~130dB YEW(Japan) 9 Insulation Resistance Measurement Megger tester 5000V/1000GΩ YEW(Japan) 10 Partial Discharge Measurement PD Measurement System 0~100 Pico C Soken(Japan) Techimp(Italy) 35
37 Certificate of Quality/Environmental Management System ISO 9001 ISO
38 Certificate of Occupational Health & Safety Management System & KEPIC OHSAS KEPIC CERTIFICATE 37
39 Certificate of High Efficiency Transformer 38
40 CE Certificate 39
41 Certificate 40
42 Certificate of Complete Type Test (OIL TRANSFORMER) KEMA KERI 41
43 Certificate of Complete Type Test (CAST-RESIN TRANSFORMER) KEMA KERI 42
44 Certificate of Complete by Classification Society Lloyds Register ABS RS 43
45 Certificate of Complete by Classification Society DNV RINA GL 44
46 Certificate CESI UL 45
47 THANK YOU 46
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