Ross SysCon Control Panels
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1 Ross SysCon Control Panels CONTROLS Common NEMA Enclosure Types For non-hazardous locations: NEMA 1: NEMA 12: NEMA 4: NEMA 4X: Indoor use. Provides a degree of protection to personnel against access to hazardous parts and a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt). Indoor use. In addition to protection offered by a NEMA 1 enclosure, also protects equipment against circulating dust, lint, fibers and water (dripping and light splashing). Indoor or outdoor use. Protects equipment against falling dirt and windblown dust, water (rain, sleet, snow, splashing water, and hose directed water). Enclosure will be undamaged by the external formation of ice. Same as NEMA 4 but provides an additional level of protection against corrosion hence enclosure is built in stainless steel. For hazardous locations: NEMA 7: Indoor use in hazardous locations classified as Class I, Division 1, Groups A, B, C, or D as defined in NFPA 70. Designed to contain an internal explosion without causing an external hazard. NEMA 9: Indoor use in hazardous locations classified as Class II, Division 1, Groups E, F, or G as defined in NFPA 70. Designed to prevent ignition of combustible dust. Page 1 of 14 Phone: Website: mail@rosssyscon.com
2 Conceptual Drawing Page 2 of 14
3 Control Panel + Motor Starter (Single Speed Control) Remote/Local Switch Mixer Start Button Local control means that you can start/stop the mixer using the buttons on the control panel. Remote control means that mixer can be started/stopped from another source. Mixer Stop Button Mixer Jog Button (Option) NEMA 12 Panel Emergency Stop Button Page 3 of 14
4 Single Axis Control System + Variable Frequency Drive Scrolling LCD digital display of Speed (rpm), Percent Power Load and Amperage Standard VFD Brands: AC Tech Allen Bradley Siemens Telemecinic Main Disconnect Handle NEMA 12 Panel Emergency Stop (Option)* Illuminated Start/Stop Buttons and Potentiometer (Option)* * Popular options preferred by operators for easy start, stop and speed adjustment. Page 4 of 14
5 Dual Axis Control System + Variable Frequency Drives Temperature Display Vacuum Level Display Cycle Time Display Main Disconnect Handle Speed Displays Individual Start and Stop Buttons for each agitator Cycle Time Start and Stop Buttons Vacuum Start and Stop Buttons NEMA 12 Panel Potentiometers Emergency Stop Page 5 of 14
6 Triple Axis Control System + Variable Frequency Drives Stainless steel, washdown NEMA 4X Panel Main Disconnect Control Transformer Fuse Protection Fan Shrouds for Cooling Variable Frequency Drives Safety Relay Enclosure Cooling Fan and Filter VFD s and safety circuits are pre-wired to terminal strip for easy field wiring. Page 6 of 14
7 Explosion-proof Control Panels for installation in Hazardous Locations NEMA 7 & 9 Control Panel for a Ross Model VMC-2Gallon VersaMix NEMA 7 & 9 Control Panel and Window Enclosures for a Ross Model PDM-100Gallon PowerMix VersaMix Other Ross SysCon Explosion-proof Control Panels and Window Enclosures Page 7 of 14
8 Sanitary All-Stainless Steel Control Panels (NEMA 4X) Ross Sanitary Model 5-cu.ft. Tumble Blender with Ross SysCon Touch Screen Controls Ross Sanitary Model PDM-1/2Gallon PowerMix Ross Sanitary Model DPM-2Gallon Double Planetary Mixer with HV Blades Ross Sanitary Bench and Floor Models HSM-400SC2 Inline High Shear Mixers with Solids/Liquid Injection Manifold (SLIM) System. Shown here with VFD s installed in stainless steel enclosures. Page 8 of 14
9 Ross Recipe PLC (Programmable Logic Controller) System Graphical User Interface Color Touch Screen Batch data can be saved into a MS Excel file. Emergency Stop Button Five Basic Screens: Overview Screen Recipe Write Recipe Load Alarm Screen Full Manual Control Two-hand lift/lower controls for the agitator(s) or the vessel Definitions: Data Acquisition - automatic collection of data such as Temperature, Agitator Speeds and Loads, Vacuum Level, etc. Ethernet - A robust communication protocol for industrial use. This local area network is used to connect data acquisition devices. Page 9 of 14
10 OVERVIEW SCREEN ) RECIPE NUMBER: Displays Recipe Number (1-10) to be executed. 2) STEP NUMBER: Displays the current step of the recipe. 3) CYCLE TIME: Displays the cycle time of each step. 4) MIXER RUNNING INDICATOR: Indicated the running state of the mixer drive. 5) OVERVIEW FIELDS: Displays the setpoints and actual values for each step. 6) CONTROL STATUS INDICATOR: Displays the current control mode of the mixer - Manual or Auto. 7) CYCLE STATUS INDICATOR: Displays the status of the cycle - Running, Stopped or Complete. 8) CYCLE START: Starts the cycle when highlighted and ENTER is depressed. 9) CYCLE STOP: Stops the cycle when highlighted and ENTER is depressed. Cycle can be restarted at the same point it was stopped. 10) CYCLE RESET: Resets the cycle only after cycle has been completed. To reset cycle before cycle is completed, a reload of the recipe is required. 11) MAIN SCREEN: Advances operator to the main screen. Page 10 of 14
11 RECIPE WRITE SCREEN ) RECIPE NUMBER: Enter Number (1-10) to identify recipe. 2) STEP FIELDS: Enter setpoints for each step corresponding to MIXER SPEED, HEATING UNIT TEMPERATURE, VACUUM LEVEL and TIME. 3) WRITE RECIPE: Writes recipe values to PLC memory based on Recipe Number. 4) RECALL RECIPE: Loads recipe values previously written based on Recipe Number. 5) REC LOAD PAGE: Advances operator to the Recipe Load page. 6) MAIN PAGE: Advances operator to the main page. Page 11 of 14
12 RECIPE LOAD SCREEN ) RECIPE NUMBER: Enter Number (1-10) to identify recipe. 2) STEP FIELDS: Enter setpoints for each step corresponding to MIXER SPEED, HEATING UNIT TEMPERATURE, VACUUM LEVEL and TIME. 3) LOAD RECIPE: Loads the recipe values from PLC memory. 4) WRITE REC PAGE: Advances operator to the Recipe Write page. 5) REC LOAD PAGE: Advances operator to the Recipe Load page. 6) MAIN PAGE: Advances operator to the main page. Page 12 of 14
13 ALARM SCREEN 2 1 1) NAVIGATION BUTTONS: Advances operator to the selected screen. 2) STATUS CONDITIONS: Each condition corresponds to the text within the box. If an alarm condition occurs, this screen can be accessed through the alarm button on every screen. Once the alarm condition ceases to exist, the alarm will automatically go away. Page 13 of 14
14 MANUAL SCREEN ) MANUAL MODE: Must be in Manual Mode in order for the mixer controls from this screen to function. 2) MIXER CONTROLS: Start, Stop and Speed controls for the mixer. 3) HEATING UNIT: Starts, stops and adjusts set point for the heating unit. Unit is designed to start the water supply first, followed by the compressor and then the heater. System will shut down all three motors. Product temperature is the process variable. Water temperature is also displayed. 4) NAVIGATION BUTTONS: Advances operator to the selected screen. Page 14 of 14 DDS32810C
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