metro B6012 VIBRATIONS SIMPLIFIED... Product brochure Easiest portable vibration analyzer and balancer TECHNOLOGIES PVT. LTD.
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1 metro B6012 VIBRATIONS SIMPLIFIED... Product brochure Easiest portable vibration analyzer and balancer TECHNOLOGIES PVT. LTD.
2 Product brocure 1 is reliable, fast and easiest to use tool designed for routine machine maintenance work like: Vibration analysis Imbalance detection Single plane balancing Bearing condition analysis Machine condition monitoring check even under rough circumstances. Packed with 3 different methods of dynamic balancing to suit various operating conditions and personnel convenience along with vibration spectrum and levels analysis. Perform dynamic balancing up to 60,000 RPM and analyze machine vibrations up to 3, 00,000 RPM onsite.?no need of struggling to setup an external optical sensor and worry about it getting damaged due to the machine under maintenance. Instead use external stroboscope. Confirm the problem is due to imbalance Select the appropriate balancing mode Perform balancing operation?why perform a tedious process of locating the maintenance point at 32.2 on an enclosed industrial blower of diameter 7 feet Instead see it visually with the help of stroboscope.?no need to remember or write down the previous trial round reading. Displays all data and information messages which guides and warns the user throughout using the instrument in a single screen. Information, warning and error messages are displayed on the bottom. Options related to current mode are displayed on the right side. Lowest cost of ownership Ease of use TM metro B6012 Analyze the cause Blend of digital technology and Image ease of strobe Caption This instrument is the precise combination of technical functionality, ease of use and cost effectiveness required for plant maintenance!
3 APPLICATION AREAS Product brocure 2 is the perfect tool for maintenance engineer, vibration consultant and dynamic balancing service provider personnel. EXCLUSIVE FEATURES Easiest setup No need of struggling to setup an external optical sensor setup and angle measurement. Our proprietary algorithm makes it easy to visualize the point of imbalance in first trial using a stroboscope while detecting the machine speed automatically* and thus reducing total maintenance time. Safety View the point of imbalance & analyze while operating at the safest distance from machine under maintenance. No need to mount optical sensor near the machine under maintenance where it probably can get damaged. First trial locates point of imbalance Don't worry about increasing the imbalance after addition/removal of 1st trial weight. Reduce imbalance st after addition/removal of 1 trial weight. Lowest cost of ownership Best in class price Vs performance and after sales service ratio.
4 BALANCING SIMPLIFIED Product brocure 3 We are pleased to introduce concept of Automatic 2-round balancing to reduce overall time required for balancing and simplify the imbalance location prediction criteria. Automatic balancing System automatically determines machine speed and synchronization signal from vibration accelerometer. Point of imbalance is indicated by stroboscope light depending on the setting for mode of imbalance indication. Our proprietary algorithm helps complete on-field balancing without optical sensor in 2 steps only! Optical balancing System determines machine speed from built-in optical sensor and synchronization signal determination can be automatically from accelerometer or using built-in optical sensor. Point of imbalance is indicated using strobe light OR in angle measured in degrees with respect to reflective tape in the direction of rotation. Manual balancing User can set the machine speed manually and the synchronization signal determination can be either automatic or set manually. Point of imbalance is determined manually by tuning threshold level for determining max vibration amplitude point and is indicated using stroboscope. Switch board or extension Strobe Supply AC 230V 50HZ Mains Sensor Connection Strobe Connection Machine Under Maintenance Indication of point of imbalance Save balancing data for report generation and future reference. Point of imbalance indication in automatic balancing with respect to mounted accelerometer using stroboscope.
5 VIBRATION ANALYSIS Spectrum analysis View, navigate and analyze machine vibrations using built-in real-time spectrum analyzer. Pause and zoom IN/OUT for detailed vibration frequency analysis. Product brocure 4 Save vibration spectrum and transfer data to a connected computer for report generation, trend verification and further analysis. Levles analysis Levels mode helps to easily view and differentiate top 6 vibration frequency components along with their corresponding amplitude derived from vibration spectrum. It also calculates total machine vibration. TECHNOLOGY IN ITS DEVELOPMENT * Patented balancing method Save maintenance time with automatic 2-round single plane balancing method which determines the point of imbalance in the first trial and helps to complete the balancing process in the second trial. Calibration Instrument is calibrated according to NABL certified ISO international standard. 6-point calibration report is provided. Speed and accuracy Advanced cutting-edge DSP technology and proprietary software helps this instrument to deliver realtime balancing and analysis experience with absolute signal measurement so that spectrum losses are avoided. Reliability Rugged enclosure combined with precise electronic system design assures designed sensitivity is achieved in all working environments. A Complete instrument Easiest portable balancer with multiple methods of balancing combined with a single channel vibration analyzer makes it a complete on-site maintenance instrument, so that no job is left half done! * patent pending
6 IN THE BOX Product brocure 5 1. (This is the instrument) 4. Battery charger 2. Vibration accelerometer with mounting magnet - Sensor 3. Sensor connecting cable 5. Strobe/ stroboscope 6. Connection cable for strobe 7. Carrying case and user manual. FEATURES Proprietary algorithm of automatic 2-Round single plane balancing for imbalance detection and automatic RPM detection* without the need of optical sensor, up to 60,000 RPM. Vibration spectrum and analysis up to 3,00,000 RPM. Total machine vibration level measurement. Real time absolute measurement of vibration signal amplitude in balancing modes. Built-in LASER guided balancing method to view imbalance location in degrees Rs232 communication port for computer connectivity to transfer saved data for report generation. Built-in optical sensor and LASER guided machine speed measurement with LED indication. Sensor sensitivity calibration setting. Sensitivity adjustment for automatic balancing. 128x64 graphic monochrome LCD with back-light adjustment. Adjustable auto power-off for prolonged battery life. 6. Internal memory for saving balancing and analysis data Battery status indicator. Instrument and data reset option. *Automatic RPM detection from vibration sensor is applicable when the major cause of vibration is imbalance.
7 TECHNICAL SPECIFICATIONS INSTRUMENT Product brocure 6 Frequency Range Methods of Balancing Input signal level Measurement Units (customizable) Type of Average Sensor type Sensor Sensitivity Imbalance Indication Analysis Analysis range Alarms Total Imbalance Autoscale Real Time Clock Auto Power-off Processor Display Keypad Power Supply Power Usage Overall Dimensions Weight 1Hz to 1000Hz (60 RPM to RPM) Introducing the concept of 2-round balancing with implementation in different modes 1. Automatic balancing method 2. Internal optical sensor guided balancing method 3. Manual balancing method 4mV to 4.8V peak-to-peak Sensitivity: -40dB 2 mm/s, g, m/s, micron (µm) RMS, peak or peak-to-peak Constant current accelerometer 100mV/g (standard) a) Using stroboscope/ strobe light b) Angle (in degrees) with respect to reflective tape when using internal optical sensor. Vibration signal spectrum with 1024 lines of resolution. Sensitivity up to -26 db. 1 Hz to 5000 Hz (60 RPM to RPM). Automatic comparison with 2 different user defined alarm levels to indicate warn or danger imbalance conditions Total Value in amplitude mode gives total imbalance irrespective of motor s rpm Yes Yes Yes DSP 120MHz 128x64 graphic LCD with back-light adjustment Membrane keys 11.1V/2.2AH Li-ion battery with charger 11.1V/106mA (more than 7hrs. of continuos operation) 125 x 225 x 50mm (approx.) 700 grams (approx.) TRANSDUCERS Standard Vibration Transducer Sensitivity Maximum input signal level Mounting Cable Length Voltage Accelerometer 100mV/g +5V Peak Magnet holder 4 feet Built-in Speed Transducer Measurement Range Measurement Distance Measurement Object IR receiver indication Infrared Photocell 1 to 60000rpm 0.1 to 0.5 m Reflective tape on the shaft LED STROBOSCOPE Flash Light Power Supply Max safe flashing rate Xenon Flas@320V DC 230VAC/50Hz 50Hz Declaration Due to continuous development, Signasis reserves the right to make changes in specifications without prior notice or liability. While every precaution has been taken to ensure accuracy and completeness in this literature, Signasis assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions.
8 TECHNOLOGIES PVT. LTD. 2A, Aundh gaon, near Hanuman temple, Pune , India. info@signasis.com Please don t print this brochure unless you really need to!
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