Explosion Protected Panelboards D2Z Series

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1 Eplosion Protected Panelboards D2Z Series Installation & Maintenance Information IF 1416 SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE APPLICATION The D2Z Series panelboards provide a centrally controlled switching system and short circuit protection for feeder or branch circuits to control lighting, heating, appliance, heat tracing, motor and similar circuits. EPD (equipment protection devices) options offer personnel and equipment protection respectively. D2Z Series panelboards are designed for use in Class I, Zone 1, Div. 2, Groups A, B, C, D; (classified) areas as defined by the National Electrical Code (NEC) and Canadian Electrical Code (CEC) as well as in damp, wet locations indoors and outdoors. Panelboards should be installed, inspected, maintained, and operated by qualified and competent personnel. Read entire instructions before starting installation of this product. Contact your Crouse-Hinds Sales Representative, Crouse-Hinds Customer Service or your Crouse-Hinds Distributor if you have any questions. INSTALLATION To avoid fire or shock haard, the electrical power must be OFF before and during installation and maintenance. 1. Select a mounting location that will provide suitable strength and rigidity for supporting the panelboard and all contained wiring. Figure 1 shows the mounting dimensions. Approimate shipping weight of a panelboard fully loaded with breakers is 200 lbs. DIMENSIONS In Inches & millimeters X = Mounting Dimensions 8.25 (211mm) 4.5 (116mm).5(11mm) 5.5 (136mm) (155mm) (116mm) 10 (254mm) Note: Used only for fuses on 80, 125A, disconnect switches and 80A switch (275mm) 8.75 (211mm) 31.5 (798mm) Safety Switch 4.5 (116mm) (11mm).5 32 (817mm) (793mm) 10.5 (273mm) Note: Used for main breaker 21.5 (544mm) 20.5 (520mm) Note: Used only for 125 or 180 A disconnect switches without fuses. Note: Used for 40 A switch with fuses and 1 window, or 40 A switch and 2 windows, or 3 windows of branch breakers. Figure 1. IF /00 Copyright 2000, Cooper Industries, Inc. Page 1

2 2. With panelboard securely fastened to the mounting surface (figures 2-4), attach conduit system. Tapped conduit openings are provided for main circuit and branch circuits. To avoid dangerous overheating and fire, do not use aluminum wiring. Use copper wiring only. Use 60 C or 75 C conductors. CAUTION To prevent eternal fire or eplosion, DO NOT connect to a supply circuit capable of delivering more than 10,000 RMS symmetrical amperes. DO NOT install equipment which will produce eternal surface temperatures eceeding the ignition temperature of the flammable or combustible materials which may surround this enclosure. DO NOT install arcing components or high temperature producing components such as relays, switches or transformers in the terminal enclosure. Circuit interrupting devices such as circuit breakers which may be installed in the enclosure may fail electrically or mechanically unless they have been investigated and found suitable for operation in the haardous location involved. 3. After enclosure is positioned and secured in its permanent location, pull wires into panelboard making sure that they are long enough to make the required connections. Make connections of either single or three phase circuits according to wiring diagrams accompanying each panel. 4. With panelboard securely fastened to the mounting surface, attach conduit system. Only skilled staff should carry out the electrical connection of the units. Tapped conduit openings are provided for main circuit and branch circuits on the terminal rails in the bottom of the enclosures. The supply terminals are located on the left-hand side of the enclosure. All other terminals are for branch circuits. Terminal wiring should be made according to the following table. TABLE 1. TERMINAL WIRING SUPPLY CIRCUITS AMPERAGE mm 2 AWG RECOMMENDED TORQUE (IN./LBS.) / / BRANCH CIRCUITS AMPERAGE mm 2 AWG RECOMMENDED TORQUE (IN./LBS.) Flange plates: Brass plates are provided with NPT to Metric hub adapters approved for Zone 1, Division 2 areas. The eternal ground connection should be torqued to 132 in.lbs. If non metallic flange plates are used, a listed entry method such as Crouse Hinds Meyers STMK hubs must be used. 6. Test wiring for correctness with continuity checks and for unwanted grounds with an insulation resistance tester. CAUTION To maintain the integrity of the enclosure, clean dirt or foreign material from both surfaces of body and cover before closing. 7. Securely tighten all cover bolts supplied with the panelboard. Torque all cover screws to 5 in. lb. 8. It is not necessary nor recommended to remove the panelboard cover during enclosure installation. 9. Mark circuit card directory located on main enclosure cover with appropriate descriptions for proper branch circuit numbers. Place circuit card directory inside clear plastic jacket before placing back in its holder. Mount the holder on a flat surface with the enclosed velcro strips. MAINTENANCE To avoid electrical shock, fire and or eplosions, always disconnect primary power source before opening enclosure for inspection or service. 1. We recommend an Electrical Prevention Maintenance program as described in the National Fire Protection Association Bulletin NFPA No. 70B. It is recommended that it should be at least once a year. 2. Perform visual, electrical, and mechanical checks on all components on a regular basis. Visually check for undue heating evidenced by discoloration of wires or other components, damaged or worn parts, or leakage evidenced by water or corrosion in the interior. Electrically check to make sure that all connections are clean and tight. Mechanically check that all parts are properly assembled, and operating mechanisms move freely. 3. Large windows permit easy viewing and quick access to breakers without opening the enclosure. The breakers can be actuated, while power is applied to the panel, by opening the window. After actuating the breakers, immediately close and lock the window. The window can be locked with an Allen wrench (5/16" or 8mm). The access window provides NEMA 4X and IP 66 protection only when the window is closed and locked. When the window is locked, a red locked-position indicator can be seen under the window. The windows and breakers can be locked out. Use a 3-mm lockout for the breakers and an 6-mm lockout for the window. IF /00 Copyright 2000, Cooper Industries, Inc. Page 2

3 4. Replacement parts are available through your Crouse-Hinds distributor. Replace circuit breakers only with E-de eplosion protected Crouse Hind s breakers. 5. Replacing Breakers: A. De-energie power to the eplosion protected D2Z panel. B. Remove cover screws from enclosure cover. C. Remove wires from line and load side of the breaker. D. Remove breaker off the DIN rail by gently etending the release key near both sides of the DIN rail. E. Reverse the procedure to replace breaker on the DIN rail. Make sure the breaker snaps securely onto the rail. F. Reverse step #3 and reconnect the cables onto the terminals of the new breaker. Main Disconnect Switch 40, 80, 125, 180 A, 4-pole Eplosion Protection EE de IIC T6 AE de IIC T6 Class I, Zone 1, Div. 2 Groups A, B, C, D Certifications A UL, cul PTB 98 ATEX 1031 U 40 A PTB - No. E-93C.1028 U 80 A PTB - No. E-85B.1055 U 125/180 A PTB - No. E-86B.1048 U Rated Operating Voltage Up to 690 VAC Motor Switching Capacity AC 3* Type 230 V 480 V 40 A 40 A 40 A 80 A 80 A 80 A 125 A 125 A 125 A 180 A 180 A 150 A * See IEC : Eplosion protected E-d (flameproof) components in an E-e (increased safety) enclosurew may only be replaced with iden- 6. Closing the enclosure cover: when replacing the cover on enclosures containing switches, care should be taken to align the operator handle with the shaft on the switch. Any foreign debris should be removed from the enclosure. TECHNICAL DATA Branch Circuit Breakers 1-pole, 2-pole, 3-pole, 4-pole; with EPD protection 1-pole + Neutral, 2-pole; 2, 6, 10, 16, 20, 25, 32 and 40 Amps Main Breaker Eplosion Protection Certifications EE de IIC T6 AE de IIC T6 Class I, Zone 1, Div. 2, Groups A, B, C, D UL, cul PTB - No. E-94.C.1035 U PTB 98 ATEX 1087 U Rated Operating Voltage Up to ma. 480 VAC Rated Current Up to 40 A, See Page 10 Rated Switching Capacity 10k AIC Tripping Characteristic B or K * Tripping Current for EPDs 30 ma (up to 300 ma on request) Enclosure Materials Fiberglass-reinforced polyester Optional Auiliary/Signal Contacts** Rated Voltage 250 VAC Rated Current 5 A * B Branch breakers are used for all general applications such as lighting and heat-tracing. Type K breakers are used for MOVs and portable power. Contact factory for other applications. ** Au contacts indicate mechanical or electrical tripping. Signal contacts indicate only electrical tripping and are used primarily on heat-tracing circuits. Branch breakers with signal contacts require net larger breaker enclosure. IF /00 Copyright 2000, Cooper Industries, Inc. Page 3

4 Main Breaker Eplosion Protection Class I, Zone 1, Div. 2, Eplosion proof Groups C, D Class II, Div. 2, Groups F, G Class III NEMA 3; 7 C, D; 12 Certifications UL, cul Rated Current 30 to 100A Single, 3-phase Rated Voltage 120/240 VAC Main Fuse, 3-pole Eplosion Protection EE de IIC, T6 AE de IIC, T6 Class I, Zone 1, Div. 2 Groups A, B, C, D Certifications UL, cul PTB No. E-86.B.1065 U Rated Operating Voltage Up to ma. 500 VAC Rated Current Current Temperature Class 25A T6 35A T5 50A 63A 80A 100A 125A Main Fuse, type NH Recommended manufacturer: Cooper Bussman type NH ØØG fuses for general use or NH ØØM for motor applications. Specify Amperage. (Fuses not provided) Pending UL certification, panels supplied with fuses PTB certified only. Standard Entries Brass gland plate with Zone 1 Myers Metric Entries adapter hubs: (STM series) (remove hubs) Main Supply (1) 2" + (3) 1" (1) M 63 + M 32 Branches (9) 3/4" (9) M 25 Universal Wiring Zone 1 Myers adapter hubs for conduit or Terminator cable glands IF /00 Copyright 2000, Cooper Industries, Inc. Page 4

5 SPARE BREAKERS Description Pack Qty. Code No. Qty Ed Encap. MCB 16 A, 1 pole, "K", 10 ka GHG R Ed Encap. MCB 6 A, 1 pole, "C", 10 ka GHG R Ed Encap. MCB 10 A, 1 pole, "C", 10 ka GHG R Ed Encap. MCB 16 A, 1 pole, "C", 10 ka GHG R Ed Encap. MCB 20 A, 1 pole, "C", 10 ka GHG R Ed Encap.MCB 16A,1 pole"k",10ka, au.cont.1no+1nc GHG R Ed Encap.MCB 6A,1 pole"c",10ka, au.cont.1no+1nc GHG R Ed Encap.MCB 10A,1 pole"c",10ka, au.cont.1no+1nc GHG R Ed Encap.MCB 16A,1 pole"c",10ka, au.cont.1no+1nc GHG R Ed Encap.MCB 20A,1 pole"c",10ka, au.cont.1no+1nc GHG R Ed Encap. MCB 6 A, 1 pole, "B", 6 ka GHG R Ed Encap. MCB 10 A, 1 pole, "B", 6 ka GHG R Ed Encap. MCB 16 A, 1 pole, "B", 6 ka GHG R Ed Encap. MCB 20 A, 1 pole, "B", 6 ka GHG R Ed Encap.MCB 6A,1 pole"b",6 ka, au.cont.1no+1nc GHG R Ed Encap.MCB 10A,1 pole"b",6 ka, au.cont.1no+1nc GHG R Ed Encap.MCB 16A,1 pole"b",6 ka, au.cont.1no+1nc GHG R Ed Encap.MCB 20A,1 pole"b",6 ka, au.cont.1no+1nc GHG R Ed Encap. MCB 2A, 2 pole, "K", 10 ka GHG R Ed Encap. MCB 10A, 2 pole, "K", 10 ka GHG R Ed Encap. MCB 16A, 2 pole, "K", 10 ka GHG R Ed Encap. MCB 6A, 2 pole, "C", 10 ka GHG R Ed Encap. MCB 10A, 2 pole, "C", 10 ka GHG R Ed Encap. MCB 16A, 2 pole, "C", 10 ka GHG R Ed Encap. MCB 20A, 2 pole, "C", 10 ka GHG R Ed Encap. MCB 25A, 2 pole, "C", 10 ka GHG R Ed Encap.MCB 2A, 2 pole"k", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 10A, 2 pole"k", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 16A, 2 pole"k", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 6A, 2 pole"c", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 10A, 2 pole"c", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 16A, 2 pole"c", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 20A, 2 pole"c", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 25A, 2 pole"c", 10kA, au.cont.1no+1nc GHG R Ed Encap. MCB 6 A, 2 pole, "B", 6 ka GHG R Ed Encap. MCB 10 A, 2 pole, "B", 6 ka GHG R Ed Encap. MCB 16 A, 2 pole, "B", 6 ka GHG R Ed Encap. MCB 20 A, 2 pole, "B", 6 ka GHG R Ed Encap. MCB 25 A, 2 pole, "B", 6 ka GHG R Ed Encap.MCB 6A,1 pole"b",6ka, au.cont.1no+1nc GHG R Ed Encap.MCB 10A,1 pole"b",6ka, au.cont.1no+1nc GHG R Ed Encap.MCB 16A,1 pole"b",6ka, au.cont.1no+1nc GHG R Ed Encap.MCB 20A,1 pole"b",6ka, au.cont.1no+1nc GHG R Ed Encap.MCB 25A,1 pole"b",6ka, au.cont.1no+1nc GHG R Ed Encap. MCB/RCD 6 A, 1 pole + N, "C", 10 ka, 0,03 A GHG R Ed Encap. MCB/RCD 10 A, 1 pole + N, "C", 10 ka, 0,03 A GHG R Ed Encap. MCB/RCD 16 A, 1 pole + N, "C", 10 ka, 0,03 A GHG R Ed Encap. MCB/RCD 20 A, 1 pole + N, "C", 10 ka, 0,03 A GHG R Ed Encap. MCB/RCD 25 A, 1 pole + N, "C", 10 ka, 0,03 A GHG R Ed Encap.RCD 25A, 2 pole, 0,03 A. GHG R Ed Encap.RCD 40A, 2 pole, 0,03 A. GHG R Ed Encap. MCB 2 A, 3 pole, "K", 10 ka GHG R Ed Encap. MCB 4 A, 3 pole, "K", 10 ka GHG R Ed Encap. MCB 6 A, 3 pole, "K", 10 ka GHG R Ed Encap. MCB 10 A, 3 pole, "K", 10 ka GHG R Ed Encap. MCB 16 A, 3 pole, "K", 10 ka GHG R Ed Encap. MCB 20 A, 3 pole, "K", 10 ka GHG R Ed Encap. MCB 25 A, 3 pole, "K", 10 ka GHG R Ed Encap.MCB 2 A, 3 pole"k", 10kA, au.cont.1no+1nc GHG R Description Pack Qty. Code No. Qty Ed Encap.MCB 4 A, 3 pole"k", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 6 A, 3 pole"k", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 10 A, 3 pole"k", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 16 A, 3 pole"k", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 20 A, 3 pole"k", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 25 A, 3 pole"k", 10kA, au.cont.1no+1nc GHG R Ed Encap. MCB 6 A, 3 pole, "B", 6 ka GHG R Ed Encap. MCB 10 A, 3 pole, "B", 6 ka GHG R Ed Encap. MCB 16 A, 3 pole, "B", 6 ka GHG R Ed Encap. MCB 20 A, 3 pole, "B", 6 ka GHG R Ed Encap. MCB 25 A, 3 pole, "B", 6 ka GHG R Ed Encap.MCB 6 A, 3 pole"b", 6kA, au.cont.1no+1nc GHG R Ed Encap.MCB 10 A, 3 pole"b", 6kA, au.cont.1no+1nc GHG R Ed Encap.MCB 16 A, 3 pole"b", 6kA, au.cont.1no+1nc GHG R Ed Encap.MCB 20 A, 3 pole"b", 6kA, au.cont.1no+1nc GHG R Ed Encap.MCB 25 A, 3 pole"b", 6kA, au.cont.1no+1nc GHG R Ed Encap. MCB 6 A, 4 pole, "C", 10 ka GHG R Ed Encap. MCB 10 A, 4 pole, "C", 10 ka GHG R Ed Encap. MCB 16 A, 4 pole, "C", 10 ka GHG R Ed Encap. MCB 20 A, 4 pole, "C", 10 ka GHG R Ed Encap. MCB 25 A, 4 pole, "C", 10 ka GHG R Ed Encap. MCB 32 A, 4 pole, "C", 10 ka GHG R Ed Encap. MCB 40 A, 4 pole, "C", 10 ka GHG R Ed Encap.MCB 6 A, 4 pole"c", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 10 A, 4 pole"c", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 16 A, 4 pole"c", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 20 A, 4 pole"c", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 25 A, 4 pole"c", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 32 A, 4 pole"c", 10kA, au.cont.1no+1nc GHG R Ed Encap.MCB 40 A, 4 pole"c", 10kA, au.cont.1no+1nc GHG R Ed Encap. MCB 6 A, 4 pole, "B", 6 ka GHG R Ed Encap. MCB 10 A, 4 pole, "B", 6 ka GHG R Ed Encap. MCB 16 A, 4 pole, "B", 6 ka GHG R Ed Encap. MCB 20 A, 4 pole, "B", 60 ka GHG R Ed Encap. MCB 25 A, 4 pole, "B", 6 ka GHG R Ed Encap. MCB 32 A, 4 pole, "B", 6 ka GHG R Ed Encap. MCB 40 A, 4 pole, "B", 6 ka GHG R Ed Encap.MCB 6 A, 4 pole"b", 6kA, au.cont.1no+1nc GHG R Ed Encap.MCB 10 A, 4 pole"b", 6kA, au.cont.1no+1nc GHG R Ed Encap.MCB 16 A, 4 pole"b", 6kA, au.cont.1no+1nc GHG R Ed Encap.MCB 20 A, 4 pole"b", 6kA, au.cont.1no+1nc GHG R Ed Encap.MCB 25 A, 4 pole"b", 6kA, au.cont.1no+1nc GHG R Ed Encap.MCB 32 A, 4 pole"b", 6kA, au.cont.1no+1nc GHG R Ed Encap.MCB 40 A, 4 pole"b", 6kA, au.cont.1no+1nc GHG R Ed Encap.RCD 25A, 4 pole, 0,03 A. GHG R Ed Encap.RCD 40A, 4 pole, 0,03 A. GHG R Ed Encap.RCD 63A, 4 pole, 0,03 A. GHG R Ed Encap.MCB / RCD 6A, 2 pole "C",10kA, 0,03 A. GHG R Ed Encap.MCB / RCD 10A, 2 pole "C",10kA, 0,03 A. GHG R Ed Encap.MCB / RCD 16A, 2 pole "C",10kA, 0,03 A. GHG R Ed Encap.MCB / RCD 20A, 2 pole "C",10kA, 0,03 A. GHG R Ed Encap.MCB / RCD 25A, 2 pole "C",10kA, 0,03 A. GHG R Ed Encap. Contactor 24 A, (4 kw) 4 n/o, ESB 24-40, 24 V ac. GHG R Ed Encap. Contactor 24 A, (4 kw) 4 n/o, ESB 24-40, 230 V ac. GHG R Ed Encap. Contactor 40 A, (11 kw) 4 n/o, ESB 40-40, 24 V ac. GHG R Ed Encap. Contactor 40 A, (11 kw) 4 n/o, ESB 40-40, 230 V ac. GHG R EPD Equipment Protection Device MCB Miniature Circuit Breaker IF /00 Copyright 2000, Cooper Industries, Inc. Page 5

6 Mounting Frame for Panel Type "B" Figure (5mm) (730mm) 1.5 (12mm) 4 mounting holes "Z" 1/2" (12mm) 13 mounting holes "X" 5/16" (7.5mm) 16.5 (420mm) 15.5 (395mm) 33 (840mm) (793mm) (273mm) 31 (790mm) 5.25 (136.5mm) (324.5mm) 25.5 (649mm) IF /00 Copyright 2000, Cooper Industries, Inc. Page 6

7 Mounting Frame for Panel Type "C" Figure (5mm) (1000mm) 5 (123.5mm) 1 33 (840mm) 16.5 (420mm) (793mm) (273mm) 15.5 (395mm) 31 (790mm) 4 mounting holes "Z" 1/2" (12mm) 13 mounting holes "X" 5/16" (7.5mm) 5.25 (136.5mm) (920mm) 18 (460mm) IF /00 Copyright 2000, Cooper Industries, Inc. Page 7

8 Mounting Frame for Panel Type "D" Figure (5mm) 50 (1270mm) (12mm) (420mm) 33 (840mm) (793mm) (273mm) 5.25 (136.5mm) 15.5 (395mm) 31 (790mm) 4 mounting holes "Z" 1/2" (12mm) 13 mounting holes "X" 5/16" (7.5mm) 47 (1190mm) 23.5 (595mm) All statements, technical information and recommendations contained herein are based on information and tests we believe to be reliable. The accuracy or completeness thereof are not guaranteed. In accordance with Crouse-Hinds Terms and Conditions of Sale, and since conditions of use are outside our control, the purchaser should determine the suitability of the product for his intended use and assumes all risk and liability whatsoever in connection therewith. Cooper Industries Inc. Crouse-Hinds Division IF 1416 PO Bo 4999, Syracuse, New York U.S.A. Revision 1 Copyright 2000, Cooper Industries, Inc. New 4/00

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