Seal Sentry Series 10 Bead Detection System

Transcription

1 Seal Sentry Series 10 Bead Detection System Customer Product Manual P/N D02 This equipment is regulated by the European Union under WEEE Directive 2002/96/EC). See for information about how to properly dispose of this equipment. NORDSON CORPORATION DULUTH, GEORGIA USA

2 Nordson Corporation welcomes requests for information, comments and inquiries about its products. General information about Nordson can be found on the Internet using the following address: Address all correspondence to: Nordson Corporation Attn: Customer Service Lakefield Drive Duluth, GA Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright February No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. Trademarks AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray, ColorMax, Control Coat, Coolwave, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, DuraBlue, Durafiber, Dura-Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, EFD, ETI, e.stylized, Excel 2000, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Heli-flow, Helix, Horizon, Hot Shot, icontrol, iflow, Isocoil, Isocore, Iso-Flo, itrax, Kinetix, Little Squirt, Magnastatic, March, MEG, Meltex, Microcoat, Micromark, MicroSet, Millennium, Mini Squirt, Mountaingate, MultiScan, Nordson, OptiMix, Package of Values, Pattern View, PermaFlo, Plasmod, Porous Coat, PowderGrid, Powderware, Printplus, Prism, ProBlue, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, SureBead, Sure Clean, Sure Coat, Sure-Max, Tracking Plus, Trends, Tribomatic, Ultrasaver, UpTime, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, and When you expect more. are registered trademarks of Nordson Corporation. Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AquaCure, ATS, Auto-Flo, AutoScan, Blue Series, Check Mate, Classicblue, Controlled Fiberization, Control Weave, CPX, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraDrum, DuraPail, Easy Clean, EasyOn, Eclipse, E-Nordson, Equi=Bead, ESP, Fill Sentry, G Net, G Site, HDLV, ion, Iso-Flex, itrend, Lacquer Cure, Lean Cell, Logicomm, Maverick, Maxima, MicroFin, MicroMax, MiniBlue, Minimeter, Multifil, Myritex, OptiStroke, PatternPro, PCI, Powder Pilot, Powercure, Primarc, Process Sentry, Prodigy, Pulse Spray, Quad Cure, Ready Coat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureSeal, Sure Wrap, Swirl Coat, Tempus, ThruWave, Trade Plus, Trak, TrueBlue, Ultra, Ultrasmart, Universal, Vantage, Vista, Web Cure, and 2 Rings (Design) are trademarks of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners rights. 65-SVC10-MA D02 Issued 2/ Nordson Corporation All rights reserved

3 Seal Sentry Series 10 Bead Detection System Safety WARNING: Allow only qualified personnel to perform the procedures described in this manual. WARNING: Turn off the system power switch and disconnect the power cord from the power source before disassembling the unit for service. WARNING: The system must be properly grounded and fused according to its rated consumption. Refer to the ID plate on the bottom of the control unit. System Overview Application Requirements Bead Sensor mm (0.4 2 in.) Minimum mounting distance from bead: 10 mm (0.4 in.) Maximum mounting distance from bead: 50 mm (2 in.) A Ideal target area width for field of view: 12 mm or less (0.47 in.) Maximum target area width for field of view: 18 mm (0.65 in.) 12 mm >18 mm A Issued 2/ SVC10-MA-01

4 System Overview (contd.) Photo Trigger Trigger must be set to activate during bead detection process. Trigger must be set to activate on the next product AFTER the last bead passes under the bead sensor. Installation must not provide more than one trigger signal per product. General Information Bead detection mode only sensor must look at exposed glue bead. Maintain constant line speed, or minimize speed changes A 65-SVC10-MA-01 2 Issued 2/10

5 System Components Inspect the Components 1. Control unit 2. Bead sensor 3. Bead sensor cable 4. Photo trigger (extension cable not shown) 5. Ship-with kit Issued 2/ SVC10-MA-01

6 Specifications Input: Relay contact output rating maximum: Minimum bead size: Maximum line speed: Bead sensor: Fault output: Field of view: VAC, 3A, 1 phase, 50/60 Hz 4A, 230 VAC m/min ( ft/min) 300 m/min with a 60 mm bead (1,000 ft/min, 2.4 in. bead) Infrared Normally open or Normally closed relay contact 12 to 18 mm (0.47 to 0.65 in.) 10 to 50 mm (0.8 to 2 in.) from substrate NOTE: Minimum bead size and maximum line speeds are dependent on the quantity of heat present and will vary based on the application temperature of the adhesive. Published specifications are with an application temperature of 175 C (350 F) and a minimum bead width of 3 mm (0.12 in.). Dimensions Control: 205 x 205 x 85 mm (8 x 8 x 3.4 in.) Sensor: 25 x 27 x 65 mm (1 x 1.06 x 2.6 in.) Sensor mounting/spacing: 40 mm (1.57 in.) Ratings and Certification Control enclosure: IP52 Sensor enclosure: IP65 Certification: CE 205 mm (8 in.) 165 mm (6.5 in.) Bead Sensor 205 mm (8 in.) M6 40 mm; (1.6 in.) 165 mm (6.5 in.) Control Unit 18 mm; (0.71 in.) Size specification of equipment A 65-SVC10-MA-01 4 Issued 2/10

7 Installation 1. Inventory and inspect the system components. 2. Mount the control unit next to or on the packaging machine mm (0.4-2 in.) 3. Mount the bead sensors. No closer than 10 mm (0.4 in.) to the substrate No farther than 50 mm (2 in.) from the substrate A Set the target area to be viewed between 12 to 18 mm (0.5 to 0.65 in.). 12 mm >18 mm Position the angle of the bead sensor at no more than 30 degrees from perpendicular > A Issued 2/ SVC10-MA-01

8 Installation (contd.) 4. Mount the trigger. The trigger must: detect the product before the first bead sensor detects the first bead A not detect the next product before the last bead sensor finishes detecting the last bead, and not trigger more than once on the same product A 5. Connect the bead sensor(s) and photo trigger(s) to the control unit. Bead Sensors S = Bead Sensor P = Photo Trigger Photo Triggers A 65-SVC10-MA-01 6 Issued 2/10

9 6. Open the control unit cabinet and connect the input power VAC, 3A, 1 PE = Ground N = Neutral L = Line ON 1234 Input VAC 7. Connect the warning or other device to the control unit relay output. 4 amps maximum 230 VAC maximum ON 1234 Relay Output 4 amps 230 VAC Issued 2/ SVC10-MA-01

10 Programming Initial Settings 1. Configure the fault output relay for the type of contact action required. 2 Position 1 (Down) = Normally Open 1 Position 2 (Up) = Normally Closed A 2. Select the number of photo triggers installed with DIP-Switch Position 4. ON = 1 photo trigger OFF = 2 photo triggers X A Bead sensors 1-4 on trigger 1 Bead sensors 1 and 2 on trigger 1 Bead sensors 3 and 4 on trigger A 65-SVC10-MA-01 8 Issued 2/10

11 3. Set the duration of the alarm A Table -1 Alarm-output Software SS Version 1.1 Alarm Duration Dip Switch Position 1 Dip Switch Position 2 Dip Switch Position 3 1 second seconds seconds seconds seconds seconds seconds seconds Table -2 Alarm-output Software SS Version 1.12 (P/N ) Alarm Duration Dip Switch Position 1 Dip Switch Position 2 Dip Switch Position ms ms ms ms ms ms ms ms Issued 2/ SVC10-MA-01

12 Programming (contd.) Table -3 Alarm-output Software SS Version 2.0 (P/N ) Alarm Duration Dip Switch Position 1 Dip Switch Position 2 Dip Switch Position ms ms second seconds seconds seconds seconds seconds Controls and Indicators TM A Location of Controls and Indicators 1. Run/Idle key 2. Alarm key 3. Percentage lights 4. Active sensor light 5. Active photo trigger lights 65-SVC10-MA Issued 2/10

13 Programming for a New Adhesive Pattern Dynamic Calibration 1. Start production line and adjust bead size and placement to desired specifications. Product Flow A 2. Turn the system power switch ON. System is in IDLE mode. 50% light blinks A 3. Press RUN/IDLE key for 5 products or 2 seconds. Release RUN/IDLE key. Percentage lights will increase to 50%. 4. Press RUN/IDLE key to place system in run mode A RUN light will be ON. System is dynamically calibrated for standard bead size. All sensors are set to 50% fault level. Idle Run A Issued 2/ SVC10-MA-01

14 Changing Fault Threshold 1. Press ALARM key for 2 seconds. System can either be in RUN or IDLE mode. Active bead sensor light is ON. 2. Press RUN/IDLE key to select the desired threshold level. Percentage lights activate, indicating the level selected. S1 S2 S3 S4 P1 P A 3. Press ALARM key to select the next bead sensor. Repeat STEP 2 to select the desired threshold level for the new bead sensor. Repeat until all bead sensor thresholds are set to their desired level. 4. Press ALARM key for 2 seconds to return to RUN mode A S1 S2 S3 S4 P1 P A 65-SVC10-MA Issued 2/10

15 Operation Daily Operation 1. When inspection is not required, press RUN/IDLE key to deactivate system. IDLE A 2. When inspection is required, press RUN/IDLE key to activate system. ACTIVE A 3. For maintenance, turn system power OFF A General Maintenance Clean bead sensor lens with mild agent once every day/shift or as required. Clean A General Operation Characteristics of the Control Unit After the system main power has been cycled OFF/ON, when system power is restored and the RUN/IDLE key is pressed to activate the system: The control unit will automatically perform dynamic calibration. The control unit will automatically reset the fault threshold levels to 50%. If required, repeat the fault threshold setup procedure. Refer to Changing Fault Threshold, Programming Section. Issued 2/ SVC10-MA-01

16 Troubleshooting Use the following guidelines to identify any problems that occur during operation. Problem Possible Cause Corrective Action 1. No LED Reading Blown fuse Damaged cable Faulty sensor Replace. 2. No product inspection System not in RUN mode Verify that Button 1 (RUN/IDLE) is in RUN position. 3. No/erratic product detection Trigger sensor not functioning properly Sensitivity settings on trigger too high Trigger not mounted securely Sensitivity adjustment on trigger not set to proper setting. Increase or decrease as required. Inspect and clean. If sensor is damaged, replace. Check PIN outputs to verify sensor operation and fault readouts. Lower sensitivity setting. Check mounting and increase sensitivity setting. 65-SVC10-MA Issued 2/10

17 Parts List Part Number Description Control Unit, Seal Sentry Series Bead Sensor, Seal Sentry Series Extension cable, bead sensor, 1 m, straight connector Extension cable, bead sensor, 1.5 m, straight connector Extension cable, bead sensor, 3 m, straight connector Extension cable, bead sensor, 5 m, straight connector Extension cable, bead sensor, 1 m, 90 degree connector Extension cable, bead sensor, 1.5 m, 90 degree connector Extension cable, bead sensor, 3 m, 90 degree connector Extension cable, bead sensor, 5 m, 90 degree connector Bracket, universal, square bar, 13 mm x 13 mm Bracket, universal, round bar, 13 mm Photocell Kit, fiber optic, 2 m cable Extension cable, photocell, 5 m Chip, CPU, 100 ms (Optional) Recommended Spare Parts Part Number Circuit board, keypad Keyboard, operator Power supply Control board, Main, CPU Local Purchase Fuse, F-type, 3.15 amp., 230 VAC Description Issued 2/ SVC10-MA-01

18 Wiring and Electrical Power Supply PE Keypad Circuit Board GND +24 VDC Fuse 20 Pin Cable +24 VDC L N CPU SR 1 SW1 SW2 PE N L 18 Pin Cable 1 2 PEN L L1 N C1 C2 L L1 N Bus Board B1 T1 B2 B3 T2 B3 Power Switch A B1 B4 Bead Sensor (Female/Front) T1 T2 Photo Trigger (Female/Front) Interface 2. Signal Out 3. Signal Ground VDC 5. Ground 6. Not used 1. Ground VDC 3. Signal 4. Not Used 5. Not Used SR 1 Pin 1 +5 VDC 2 GRD VDC C2 Power Input Terminal PE Ground N Neutral L Line C1 Alarm Output Terminal 1 2 Relay Relay Switches SW1 SW2 SW 1/3 SW1 4 SW2 UP SW2 Down Output Duration Trigger Quantity Normally Open Output Relay Normally Closed Output Relay A 65-SVC10-MA Issued 2/10

19 Wiring and Electrical (contd..) Bead Sensor 100 % 50% Alarm Threshold Bead Sensor Output Signal Trigger Active (Product Length) 0 Trigger Active (Product Length) Bead Sensor 100 % 50% Alarm Threshold Bead Sensor Output Signal Trigger Active (Product Length) 0 Trigger Active (Product Length) Graphic explanation of Threshold A Issued 2/ SVC10-MA-01

20 65-SVC10-MA Issued 2/10

21 EC Declaration of Conformity for Adhesive and Sealant Application Equipment conforming to European Council Directives PRODUCT: Seal Sentry Series 10 Bead Detection System APPLICABLE DIRECTIVES: Low Voltage Directive: 2006/95/EC Electromagnetic Compatibility Directive: 2004/108/EC STANDARDS USED TO VERIFY COMPLIANCE: EN EN EN PRINCIPLES: This product has been manufactured according to good engineering practice. The product specified conforms to the directives and standards described above. Peter Lambert, Vice President Adhesives Dispensing Systems Technical File Contact: Dieter Ziesmer Nordson Engineering GmbH Lilienthalstrasse Lueneburg GERMANY Date: 10/June/2010 Nordson Corporation Clemens Road Westlake, Ohio DOC025R3

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