SCHEME OF TESTING AND INSPECTION FOR CERTIFICATION OF PORTABLE FIRE EXTINGUISHER- PERFORMANCE AND CONSTRUCTION AS PER IS 15683: 2006

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1 SCHEME OF TESTING AND INSPECTION FOR CERTIFICATION OF PORTABLE FIRE EXTINGUISHER- PERFORMANCE AND CONSTRUCTION AS PER IS 15683: LABORATORY 1.1 A Laboratory shall be maintained which shall be suitably equipped and staffed, where tests shall be carried out in accordance with the methods given in the specification. 1.2 All testing apparatus / measuring instruments shall be periodically checked and calibrated and records of such checks/calibration shall be maintained. 2. TEST RECORDS 2.1 All records of tests and inspection shall be kept in suitable forms approved by the Bureau. 2.2 Copies of any records and other connected papers that may be required by the Bureau shall be made available at any time on request. Note: The existing forms etc. as being maintained by the manufacturers may be retained. These forms, however, shall contain all the information required for operating this scheme of Testing and Inspection. 3. QUALITY CONTROL 3.1 It is recommended that, as for as possible, Statistical Quality Control (SQC) methods may be used for controlling the quality of the product during production as envisaged in this scheme. [See IS 397(part 1) to IS 397 (part 4)]. 3.2 In addition, effort should be made to gradually introduce a Quality Management System in accordance with IS/ISO 9001 to all activities of the organization. 4. STANDARD MARK 4.1 The Standard Mark as given in column (1) of the first schedule of the license, shall be marked/applied indeligibly by stenciling/screen printing/transfix labels/engraving on each fire extinguisher provided always that the item to which this mark is thus applied conforms to every requirement of the specification.

2 In case the mark is applied by engraving/punching, it shall be applied in such a manner that it does not impair the strength and dimensional requirements of the fire extinguisher in anyway. 4.2 Marking - In addition, fireextnguisher shall be clearly and indeligibly marked by means as stated above (Ref. Clause 10.2 of IS 15683:2006 also) with the followinga) Name or Trade mark of manufacturer b) BIS License number (CM/L- xxxxxxx) c) Type of media of fire extinguisher d) Base material and its percentage for Powder e) Model number e) Rating and classification of fire extinguisher f) Acceptable to use at temperature from... to... o C g) Empty mass in kg h) Nominal full mass in kg/ Gross mass with tolerance or Min & max gross mass in kg i) Year of manufacture j) Sequential serial number k) following statement as applicable l) For rechargeable extinguishers: Recharge immediately after any use m) For disposable extinguishers ; Discard immediately after any use n) Operating, recharging, inspection and maintenance instructions (in the form of an etched or embossed metal name plates or band or an acceptable pressure sensitive nameplates or by silk screening of paint. Operating instructions also to be shown by pictorial view. 5. LEVELS OF CONTROL 5.1. The Tests as indicated in the Table 1 and at the levels of controls specified therein shall be carried out on the whole production of the factory covered by this scheme and appropriate records and charts maintained in accordance with clause 2 above. All the production which conforms to this Indian Standard and covered by this license shall be marked with Certification Mark of the Bureau. 5.3 CONTROL UNIT For the purpose of this scheme a control, shall be taken as 100 or part there of, extinguishers of the same type/classification and capacity manufactured continuously or on consecutive days from same consignment of inputs (material, machine and man power in case of manual welding employed) For Plastic components, a control may be taken as the quantity manufactured continuously on same machine using same source and consignment of raw material, with same mix of ingredients, if any used.

3 5.3.3 For Pressure gauges and Indicators- Control Unit may be taken as the quantity of gauges and indicators received from same supplier / manufacturer, of same size, model, and material On the basis of tests and inspection results, decision regarding conformity or otherwise of the control to a given requirement of the specification shall be made When any sample fails in respect of a given requirements the material of entire control may be suitably corrected and subject twice the number of samples to test for all requirements again, and the control shall be accepted for certification marking only when the re-processed material conforms to all the requirements. If further failure occurs in any of the requirements, the entire lot/control shall not be marked. Alternately, on the discretion of manufacturer all material of the control may not be marked in the first instance of failure Records of such failure and reprocessing and retesting shall be maintained. 5.4 PROCESS CONTROL In respect of all other clauses of the specification and at all stages of production, the factory shall maintain appropriate control & checks to ensure that their product conforms to the various requirements of the specification. 6. REJECTIONS 6.1 A separate record shall be maintained giving information relating to the rejection of the production not conforming to the requirements of the specification and the method of its disposal. Such material shall in no circumstances be stored together with that conforming to the specification. 7. SAMPLES 7.1 The licensee shall supply, free of charge, the samples required in accordance with the Bureau of Indian Standards (Certification) Regulations, 1988, as subsequently amended, from the factory or godowns. The Bureau shall pay for the samples taken by it from the open market. 8. REPLACEMENT 8.1 Whenever a complaint is received soon after the goods with Standard Marks have been purchased and used, and if there is adequate evidence that the goods have not been misused, defective goods or their components are replaced or repaired free of cost by the licensee in case the complaint is proved to be genuine and the warranty period (where applicable) has not expired. The final authority to judge the conformity of the product to the Indian Standard shall be

4 with the Bureau. The firm shall have own complaint investigation system as per IS/ISO In the event of any damages caused by the goods bearing the Standard Mark, or Claim being filed by the Consumers against BIS Standard Mark and not Conforming to the relevant Indian Standard, entire liability arising out of such non conforming product shall be of licensee and BIS shall not in any way be responsible in such cases. 9. STOP MARKING 9.1 The marking of the product shall be stopped under intimation to the Bureau if, at any time, there is some difficulty in maintaining the conformity of their product to the specification, or the testing equipment goes out of order. The marking may be resumed as soon as the defects are removed under intimation to Bureau. 9.2 The marking of the product shall be stopped immediately if directed to do so by Bureau for any reason. The marking may then be resumed only after permission by the Bureau. The information regarding resumption of markings shall also be sent to the Bureau. 10. PRODUCTION DATA 10.1 The licensee shall send to BIS as per the enclosed Proforma-1 to be authenticated by a Chartered Accountant, a statement of quantity produced, marked and exported by them and the trade value thereof at the end of each operative year of the licence.

5 SCHEME OF TESTING AND INSPECTION FOR PORTABLE FIRE EXTINGUISHERS- PERFORMANCE AND CONSTRUCTION AS PER IS 15683: 2006 Table 1 Levels of Control Levels of Control Sl. No. of Frequency Remarks No. Test sample Requirements clause References 1 Extinguishing media i) Carbon di IS 15683, One Each Manufacturer s oxide IS consignment certificate may be accepted. Firm to arrange for testing of samples at an ii) Clean agents IS 15683, -do- -do- independent IS approved lab once in six month. *Or as per supplier standard of Clean agent iii) Powders IS 15683, -do- -do- IS no.s as IS 4308, applicable IS 14609, IS 4861 iv) Foam IS 15683, -do- -do- IS no.s as agents IS 4989, applicable ISO Propellants 5.2 IS One Three As above months

6 3 Filling 5.3 IS requirements i) Fill density IS One Each control Firm to declare fill density as per the Standard of clean agents. ii) Filling IS One Each control tolerance iii) Capacities IS One Each control 4 Test Pressure 6 IS i) Test pressure 6.1 IS All Each control ii) Min Burst 6.2 IS One Each control Pressure 5 Gen Operating 7 IS performance requirements i) Operating 7.1 IS Firm to declare temperatures any one of the temperature ranges. ii) Min. effective 7.2.1, IS One Each control For Class A discharge time IS One Each control For class B iii)bulk range of IS One Each control discharge Resistance to 7.3.1, IS One Once in Type Test temp changes IS three months Retention of charge

7 a) Routine IS All Each control checks b) Retention of IS One Each control charge following partial discharge c) Long-term 7.4.3, IS One Once in Six Type Test leakage test months Mechanical 7.5 IS Type Test resistance test a) Resistance IS One Once in Type Test to impact three months b)resistance to IS One Once in Type Test Vibrations three months Resistance to 7.6 IS Type Test corrosion a) External IS Two One year One sample each corrosion of two different sizes (or of one size if different sizes not manufactured) from same type (same extinguishing media). All types to be covered in a year. However, all sizes of different types to be covered in three years. b) Internal IS Two One year As above. corrosion (for water based media and gaseous extinguishers) Tapping test 7.7 IS One Three All sizes and types

8 months to be covered in two years. Intermittent 7.8 IS One Three As above. discharge test months 6 Performance 8.1.to IS One One year All sizes, types requirement for 8.5 and extinguishing Test Fires media to be covered in a year. The fire rating shall be declared by the manufacturer. Preferably be done in presence of BIS inspecting officer at least once a year. If test facility does not exists, test shall be done in a BIS recognized Lab. 7 Electrical 8.6 IS One Six months Applicable to conductivity of water based extinguisher extinguishers that discharge are marked as suitable for use on energized electrical equipment. All sizes to be tested once in six months.

9 8 Construction Requirements i) High 9.1 IS 15683, Pressure *IS 7285, extinguishers *IS15660, *IS 4947 ii) Low pressure extinguishers General IS requirements to Determination IS of max service pressure Burst test 9.2.2, IS Crushing Test IS (Type Test) Permanent IS Volumetric expansion test (Type Test) Pressure Cyclic IS Test (Type Test) Welded low IS carbon steel cylinder i) Cylinder and IS 15683

10 All Each control *IS number as applicable. For Steel body. For Aluminium body. For Gas cartridge. All Each control Three Once in All sizes and Three types. months One Three Each control Each control May be carried out on the same cylinder taken for burst test. One Each control For high pressure cylinder only. No further testing is required if material is ISI marked and accompanied by a Test Certificate from supplier. Two Every 5 th Start from 1st control control and whenever there is change in material source One Each Firm may get the

11 filler material to consignment material tested at independent BIS approved lab, if in house facilities are not available. ii) Cylinder IS All Each control thickness Stainless steel IS cylinders i) Material, IS One Each Firm may get the domes and to consignment material tested at bottoms independent BIS approved lab, if in ii) Cylinder IS All Each control house facilities are thickness not available. Aluminium IS cylinders i) Material IS All Each control Firm may get the material tested at ii) cylinder IS All Each control independent thickness approved lab, if in house facilities are not available. Carrying handle to IS All Each control Mounting to IS All Each control & 9.4.5, i) Mounting 9.4.3, IS Two Each control bracket strength Caps, Valves to IS All Each control and Closures & i) Burst test- for IS One Each control above Safety devices 9.6.1, IS Two Each control Each control Hydrostatic IS All pressure test

12 9 Requirement Whenever for plastics provided components i) General IS All Each control requirements to ii) Burst , IS Three Each control For normally Strength 9.2.2, pressurized & non pressurized components. iii) Air-oven , IS Three Each control ---- do --- ageing 9.2.2, iv) Ultraviolet 9.8.3, IS Six Each control light exposure v) Impact 9.8.4, IS Four Each control Two with and two resistance , without the safety , locking device engaged vi) Test for 9.8.6, IS Three One year or For water based Exposure to 7.5 whenever extinguishing extinguishing source is media only media changed 10 Hose 9.9 IS Two Each control assemblies 11 Method of 9.10, IS One Each control Test may be operation 7.5 combined with min effective discharge time and bulk range of discharge test 12 Safety locking 9.11 IS devices i) Release of IS Two Each control safety device

13 ii)breaking test IS Each control for tamper indicator iii) General , IS Two Each control requirements , , Requirements 9.12 IS For Stored for Pressure Pressure type gauges and extinguishers Indicators i) General IS All Each control ii) Calibration IS All Each control Calibration test certificate from recognized laboratory may be considered. iii) Burst IS One One Gauge used for strength test hundred or Over Pressure test part there off (clause ) from same may be used. source iv) Over IS One As above pressure test v) Water , IS One As above All sizes of resistance test pressure gauges to be tested. vi) Leakage test IS Six month Testing may be done at independent reputed lab.

14 vii) Plastic , IS One components 9.8 Three hundred (pressure gauges) or part there off 14 Dip-Tubes and 9.13 IS Each control For water based Filters All extinguishers 15 Test for Horns 9.14 IS One Each control 1) For CO 2 extinguishers. 2) Test may be combined with min effective discharge time and bulk range of discharge 16 Colour for 10.1 IS All Each control extinguisher IS 5 body IS Marking , IS All Each control Fig 5 18 Operating IS All Each control Instructions

15 19 Code Symbols , IS All Each control Fig 6 20 Recharging IS All Each control Instructions 21 Inspection 10.3 IS All Each control Instructions 22 User Manual 11 IS All Each control To be provided and Service with each Manual Extinguisher PDF to Word