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1 Competent and quick solutions for plastics industry The Kunststoff-Institut Lüdenscheid welcomes you to the presentation Trends and developments in the surface decorat tion of plastic components

2 Surface design in plastics technology Interior design Interior design 1980 Interior design 2005

3 Surface design in plastics technology Siemens, S Siemens, EF Source: Macdermite Source: Roland DB Source: Macdermite Source: Siemens Hausgeräte

4 Surface design in plastics technology The tasks: higher visual, haptic and functional requirements more individualisation and flexibility new techniques and new designs "Achieving a visual-haptic experience" Press photo: DaimlerChrysler

5 Surface and decorative processes In-mould lamination Water transfer Painting Metallisation Digital print Outlook

6 Film insert molding Video by Bayer Materialscience AG

7 Film insert molding Trends / developments Electroluminescence films incl. capacitive sensors Provided by Albea GmbH Provided by Leopold Kostal GmbH & Co. KG

8 Film insert molding Trends / developments Electroluminescence films Black-panel design Provided by Bayer MaterialScience AG

9 Film insert molding application examples Picture provided by Pröll KG

10 Film Insert molding Trends / developments Electroluminescence films Black-panel design 3D effects Provided by Pröll KG

11 Film Insert molding Trends / developments Electroluminescence films Cover design 3D effects New systems for the prevention of wash-outs Provided by Bayer MaterialScience AG Provided by Pröll KG

12 Film Insert molding Trends / developments Electroluminescence films Cover design Visual 3D effects New systems for the prevention of wash-outs Film-backmolding ldi with real metals Source: Porsche AG

13 Surface and decorative processes In-mould lamination Water transfer Painting Metallisation Special processes Outlook

14 Water transfer / cubic print

15 Water transfer / cubic print Picture by merkt GmbH & Co. KG flexi Picture by Bogdahn GmbH & Co. KG Pictures by MCC Picture by dips n pieces

16 Surface and decorative processes In-mould lamination Water transfer Painting Metallisation Special processes Outlook

17 Painting Trends / developments Drum coating Pictures by Special Coatings GmbH & Co KG

18 Painting Trends / developments Drum coating Painting in the injection mould System Coverform, Evonic Degussa Röhm

19 Surface and decorative processes In-mould lamination Water transfer Painting Metallisation Special processes Outlook

20 Electroplating of plastics Trends / developments Partial electroplating with day/night design Picture by Bia Picture by Chrom-Schaal

21 Electroplating of plastics Trends / developments Partial electroplating with day/night design Partial electroplating wi th soft components Product by Braun

22 Direct PVD coating Trends: Day/night design Inline technology instea ad of batch operation Multicolour, ceramic, Translux coatings Top coat via UV hardening with inert gas (requirement in DBL 7384:2009) Exterior applications (undergoing testing) ti Pictures by hartecgmbh

23 Surface and decorative processes In-mould lamination Water transfer Painting Metallisation Digital print Outlook

24 Digital print Direct printing of parts Fast, flexible, high resolution, abrasion-resistant, white For flat parts => 3D is desired Haptic prints Pictures by Roland DG

25 Contentfromjointprojects

26 Outlook: Coating with atmosphe eric plasma Plasma CVD coating through process gas Thin, scratch-resistant coatings Application directly in p roduction Low investment and operating costs No serial production at present Boundary conditions and processing times must be optimised Testing of the coated surface Total width: 300 mm Source: INP Greifswald

27 Outlook: Metallisation with atmospheric plasma Metal powder is applied plasma (cold active) Roll-to-roll process is possible High separation rates Different metals in Suitable for: 3D MID / conductor trac cks EMC Base coat for partial electroplating Source: Reinhausen Plasma

28 Outlook: Vehicle films High quality and digital pr rint Reversible individualisation Body colour for interior Further development of process technology is necessary 3M GmbH Roland BG

29 Outlook: Insert molding Tests on injection-mould ing composite designs of "real materials" Carbon and imitations of carbon Wood Textiles, real and imitation leather IML and FIM films with special functions or designs Use of a new forming process for wood, textiles and leather Photo IAA 2009: Mercedes S65 AMG Demonstrator for Demonstrator for mobile phone shells made of wood Source: Albea GmbH

30 Participants 3M Deutschland GmbH, Neuss Air Products GmbH, Hattingen Bayer MaterialScience AG, Leverkusen Behr-Hella Thermocontrol GmbH, Lippstadt Bosch und Siemens Hausgeräte GmbH, Traunreut BW engineering GmbH, Schalksmühle Continental Automotive GmbH, Karben Dr. Schneider Kunststoffwerke GmbH, Kronach-Neuses DST Dräxlmaier Systemtechnik GmbH, Vilsbiburg fischer Automotive systems GmbH & Co. KG, Horb Gigaset Communications GmbH, Bocholt GIRA Giersiepen GmbH & Co. KG, Radevormwald Hewi Heinrich Wilke GmbH, Bad Arolsen Johnson Controls GmbH, Burscheid Linden GmbH & Co. KG, Lüdenscheid d Leopold Kostal GmbH & Co. KG, Lüdenscheid Kunststoff Helmbrechts AG, Helmbrechts Marubeni Europe Plc, Düsseldorf Miele & Cie. KG, Warendorf neoplas GmbH, Greifswald New Albea GmbH, Seelbach novem Car Interior Design GmbH, Vorbach Oechsler AG, Ansbach Porsche AG, Weissach (verbally) Reinhausen Plasma GmbH, Regensburg Sihl GmbH, Düren TAKATA-PETRI PlasTec GmbH, Bad Kissingen TRW Automotive GmbH, Radolfzell Volkswagen AG, Wolfsburg

31 Contentfromjointprojects

32 Light and display technology LED light switch Source: Busch-Jäger Gearshift knob Alfa MiTo Source: BIA Ambient lighting Source: schreiner vario light Door sill protector with electroluminescence Source: Mühlich GmbH Centre armrest concept Source: Johnson Controls S Class display, Daimler press photo Renault Laguna concept

33 Light and display technology Blue flexible OLED, Source: GE OLED display incl. projector, Source: Samsung Nokia 7900 Prism with OLED technology Future, Source: Diehl Aerospace

34 Showroom Motto: "Design meets plas stics" Comprehensivee and impartial consulting service Production of sample parts, "rapid decoration" Mediation of suppliers Cost analyses

35 Contact Kunststoff-Institut Lüdenscheid Jörg Günther Karolinenstr. 8 D Lüdenscheid, (Germany) (0)

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