A NEW ERA OF PREMIUM HOMOGENEOUS VINYL FLOOR COVERING

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1 homogeneous vinyl

2 A NEW ERA OF PREMIUM HOMOGENEOUS VINYL FLOOR COVERING Contents 4 State-of-the-art Sphera 6 SMART solutions 8 Technology meets design Forbo Flooring. We have made floors since 1847 and are now producing our own high quality design focused homogeneous vinyl sheet. It s part of our overall strategy to provide our customers a wide product offer and solutions they need from our wholly owned and operated factories. Forbo is a leading provider of safety, acoustic and general purpose commercial vinyl, carpet tiles, LVT, cushioned vinyl, Flotex, entrance systems and of course linoleum. 10 The colour dynamics of Sphera Forbo combinations Sphera is Forbo s new premium, homogeneous vinyl collection. Styled by our European design team and using the latest available production technology in an advanced purposebuilt manufacturing plant. Sphera comprises three distinct ranges, Element, Energetic and Evolution. Each range offers different aesthetics to ensure that Sphera adds unique style to flooring designs across a broad range of applications. The Forbo Sphera collection is setting new standards in homogeneous vinyl due to its design, technology and performance. All the latest insights and technology have been used to create smart and innovative solutions resulting in a premium collection. 27 More Forbo flooring 28 Aquajet and welding 29 Technical specifications 30 Sphera and the environment Evolution silver white pearl shaded silver white 2 3

3 STATE-OF-THE-ART SPHERA Forbo Flooring has invested in a purpose-built, state of the art production facility and it signals a true change in how homogeneous vinyl is designed and manufactured. Now, for the first time, a further solution is joining the Forbo mix - a phthalate free homogeneous vinyl sheet product called Sphera. Sphera heralds a new era in homogenous vinyl. SMART (Sustainable, Modern, Advanced, Robust Technology) and suitable for where a durable, bright and sustainable floor is required. Establishing our own production plant for homogeneous vinyl forms part of Forbo s overall strategy to provide customers with products and solutions from sources that are fully operated and controlled by Forbo employees. In this way, constant and optimal quality can be ensured. Homogeneous vinyl is currently most popular in healthcare and education segments. Forbo sees application not just here, but across a number of different segments. Part of the collection has been developed with the more luxurious look of retail and hospitality in mind, adding a touch of design to a durable, but conventional product category. Making Sphera Being able to build the facility from scratch has enabled Forbo to invest in the most up to date equipment and technology available, and to produce a product that offers unique opportunities for designers, as well as exceptional quality for end users and installers. Within this production, there are three main processes that are unique to Forbo: Forbo s new internal extrusion process enables the controlled creation of multiple chip sizes and shapes. This results not only in a sophisticated chip design effect for Sphera Element, but other unique design options, with the ability to add special characteristics through the addition of highlight, glitter or transparent chips to the chip mix, like in and Sphera Evolution. The second unique process utilises a combi-press for sheet making: a combination of pressure and temperature to achieve a perfect in gauge (2.0mm) product every time. Lastly, a relaxation zone without water cooling, which instead uses a controlled air temperature and air flow to achieve best in class dimensional stability. The manufacturing process for Sphera includes four main steps: STEP 1: Producing granulate PVC granules are created by combining PVC dry blend and colour pigments. Three coloured PVC compositions are mixed together to create a vinyl mass, which is then pushed through a die plate which can create chips in any shape or form, depending on the design effect desired. This new chip technology is what gives Sphera its unique visual character and its bright and saturated hues. STEP 3: Lacquering & embossing In-line, Sphera has a special UV-cured lacquer applied. After drying the lacquer, application of an embossing achieves a particularly matt finish, which diffuses light and conceals any minor sub-floor imperfections. The Forbo engineered process provides a film of lacquer with consistent thickness on both the peaks and in the valleys. Forbo calls this SMART-top, as it resists stains and matches the proven performance of Eternal sheet vinyl ranges. Resistance to betadine solutions commonly used in the healthcare sector, also sees Sphera outperform other homogeneous vinyls currently in the market place. STEP 2: Sheet making The chips are then released by precision scatter units onto a conveyor belt. A steel-belt press forms a homogeneous sheet with a truly non directional visual of the required thickness. Unlike conventional manufacturing, there is no need to back sand the product. STEP 4: Relaxation Homogeneous vinyls acquire tension during production. The tension in Sphera is removed by heating the material again and then slowly cooling to achieve the most dimensionally stable sheet product in this category. 4 5

4 SMART SOLUTIONS IN HOMOGENEOUS VINYL Forbo s Sphera homogeneous vinyl is leading the product category by design, technology and performance. The greenfield production set-up allowed for the newest technologies and insights to be used, that s what we call: SMART SMART Sustainable Modern Advanced Robust Technology DESIGN COLOUR In-house design and colour development ensures the palette complements a broad range of commercial spaces A new technology delivers bright and saturated hues, resulting in striking colours and tones, many with high light reflection values A harmonious and balanced palette of 138 colours that coordinates well with Forbo s extended portfolio of vinyl, Marmoleum and textile floor coverings TECHNOLOGY SUSTAINABILITY State of the art steel-belt press and thermofix technology ensures consistent quality Green energy and zero waste technology ensures efficient and sustainable manufacturing Low emissions & phthalate free manufacturing ensures Sphera can contribute to a healthy indoor environment SA8000 certified production facility ensures labour rights are met ISO 14001: 2004 certified production PERFORMANCE DURABILITY Unique embossing process following lacquer application delivers durable performance In-line coating and subsequent embossing process for superior appearance Evenly distributed top-layer provides superior all over protection SMART-top surface finish ensures Sphera has a high resistance to chemicals, scratches and stains Achieves highest binder content type 1 according to EN-ISO Achieves slip rating of R10 - P3 (AS 4586:2013) 6 Evolution viridian sage pearl 7

5 glitter effects dryblend WHERE TECHNOLOGY MEETS DESIGN colour plates die-plate Forbo has a long history in producing PVC flooring. Engineers and designers joined forces and combined their experience to innovate. The result: a premium homogeneous vinyl floor covering! colour pigment granules metallic effects 8 9

6 CONCENTRATING The development of the Sphera collection was a joy for Forbo s entire European design team to work on. Faced with a day zero starting point, they took a dynamic approach to building colour palettes based on how people move through buildings. THE COLOUR DYNAMICS OF SPHERA Instead of analyzing specific segments to define colour ranges for our new Sphera, we decided to approach colour in a more holistic way, said Dorothe Kessels, Head of Project Vinyl Design. Today one building can contain many identities that refer to different segments. For example a hospital building contains also offices, shopping areas (and even sport facilities). And the reception area of a hospital becomes more and more like a hotel lobby. Another example being the contemporary office where the focus is increasingly on the health and well-being of the employee. The office of today not only provides a huge variety of different workspace applications it also offers spaces to relax, to socialise or to eat out integrated into the building. The team therefore decided to focus on the different dynamics taking place in a building. Depending on the different interactions there would be different user needs and priorities. Ranging from a secluded space for privacy, to a semi open space for dialogue or an open public space for spontaneous interaction and everything in between. Five keywords were defined together referring to the different identities a space can have. 10 Element china blue white 11

7 RECEIVING CONNECTING RECHARGING MOVING RECEIVING Starting with entrances to buildings such as schools, universities and hospitals the colour development work was based around RECEIVING and how to create positive first impressions for building users. There needed to be a very strong connection between the outside and the first few steps into a building where it was felt a positive, open atmosphere should be created with lots of light. Therefore the new Sphera Element neutral & natural colours were designed to leave visitors with the feeling that these buildings are highly accessible and welcoming (with almost half of the entire collection delivering LRV s higher than 40% and the new white reaching 72%). MOVING Making your way through a building is all about having easy to navigate transitional spaces. MOVING is what inspired the bright, primary colours in the range and are helping building different departments, access points and understand directions to move around easily. This sort of zoning/ wayfinding has to not only be noticeable, with lots of stand out, but quick to visually interpret. CONNECTING is about those places where you meet, interact, exchange ideas or just talk. They need to be dynamic, inspiring and often see colours combined which create a degree of friction or intensity. Sphera Evolution and Energetic are designed to energise building users and help generate creative sparks in areas such as break out areas or open plan meeting spaces. CONCENTRATING Every person at some point benefits from having access to an area where there is no distraction from sound or light. CONCENTRATING colours are designed to create a very calm and relaxing atmosphere which helps with focus and output. The pale pastel colours are included in the Sphera Element and Energetic range for that very reason. RECHARGING Your batteries can be recharged in different ways depending on what your mind, body and soul need. Some like to be able to switch off and read a book whilst others like to play sport or run to clear their heads. All these different expressions can be achieved across the entire offer of Sphera collections, from light to dark, from neutral to colourful

8 A NEW ERA OF PREMIUM HOMOGENEOUS VINYL FLOOR COVERING Sphera Element adds character and style to floors across numerous applications. Whether in demanding, hygienic healthcare environments, in flexible, multi-purpose modern public buildings or in education facilities and offices where durability and colour are key soft lilac dimgray china blue 14 15

9 50002 white neutral grey LRV 63% grey sky LRV 63% mist LRV 66% ivory LRV 62% shell LRV 70% fog LRV 65% china blue dimgray soft lilac surestep original pale cloud LRV 64% pale green LRV 69% butter LRV 67% sahara powder LRV 65% white LRV 72% light neutral grey LRV 53% silver grey LRV 47% smog LRV 43% mortar LRV 49% sand LRV 53% greige LRV 47% soft lilac LRV 56% water LRV 60% azur LRV 58% turquoise LRV 60% pistachio LRV 64% custard LRV 69% sahara LRV 46% cedar LRV 43% mid neutral grey LRV 36% lead LRV 27% smoke LRV 27% clay LRV 36% stone LRV 38% taupe LRV 34% dimgray LRV 20% china blue LRV 36% pacific LRV 24% jade LRV 40% yellow green LRV 47% sun LRV 62% tangerine LRV 33% black silver grey dark neutral grey LRV 24% iron LRV 17% basalt LRV 19% silt LRV 23% earth LRV 23% moleskin LRV 21% olive LRV 30% amber LRV 42% terra LRV 22% amethyst LRV 13% blueberry LRV 19% cerulean LRV 13% teal LRV 16% saddle brown LRV 14% black LRV 6% anthracite LRV 15% steel LRV 10% ash LRV 15% truffle LRV 15% mud LRV 15% coal LRV 15% purple heart LRV 13% navy LRV 10% yellow green carmine LRV 11% SPHERA ELEMENT; THE WIDEST AND MOST COMPLETE COLOUR OFFER IN THE HOMOGENEOUS MARKET. Sphera Element offers a fresh, light and contemporary colour palette which adds a sophistication to floor design. The collection includes a wide range of warm and cool neutrals which complement interior finishes such as wood and stone along with pastels and bright accent colours for areas requiring applications or zoning

10 A DIFFERENT PERSPECTIVE ON PREMIUM HOMOGENEOUS VINYL The intricate mix of spheres, granules and colour pigments create a fantastic vibrant visual, making homogeneous vinyl look different. Energetic offers an inspiring pallet of semi plain and larger particle mix colours that are made up from the semi-plain colour base. Transparent granules provide depth and dirt hiding properties. Energetic is created for modern spaces in contemporary as well as classic applications seagreen vivid stone 18 19

11 50200 snow LRV 79% pitch black LRV 7% bark LRV 18% mandarin LRV 40% spring LRV 68% mystic blue LRV 35% mineral LRV 70% fossil LRV 25% safflower LRV 31% rosebud LRV 61% lilac LRV 56% ice LRV 58% yellow LRV 64% deep sea LRV 17% denim LRV 11% stone LRV 49% lime LRV 55% spearmint LRV 59% linen LRV 56% masala LRV 21% burgundy LRV 11% eggplant LRV 7% deep emerald LRV 10% Yves Klein blue LRV 8% snow deep sea inox elephant denim mandarin ebony spring lime lace mineral linen morning eggplant dew polar thyme deep emerald ice vivid elephant LRV 29% vivid lace LRV 76% vivid morning dew LRV 52% vivid ebony LRV 14% vivid thyme LRV 30% mirror ebony pigeon pigeon safflower rosebud vivid snow LRV 79% almond LRV 70% elephant LRV 29% ebony LRV 14% vivid mirror LRV 67% lace LRV 76% mirror LRV 67% morning dew LRV 52% vivid pigeon LRV 26% thyme LRV 30% seagreen LRV 66% linen almond elephant concrete masala linen stone seagreen mushroom denim mandarin vivid elephant concrete LRV 38% inox LRV 57% nutmeg LRV 31% vivid linen LRV 56% pigeon LRV 26% dolphin LRV 24% frost LRV 46% vivid concrete LRV 38% polar LRV 68% Swedish grey LRV 55% mushroom LRV 41% vivid stone LRV 49% SPHERA ENERGETIC; A BOLD AND CONTEMPORARY, FRESH AND COLOURFUL PALETTE. The aesthetic of Energetic reflects that of rubber, concrete and resin flooring with 11 Vivid colourways featuring chips of two accent colours. The Vivid colourways are complemented by 41 flecked tones to inspire creative floor designs. By exploiting the colour and design connections across the collection, the full potential of Energetic can be realised ebony LRV 14% + + = lime LRV 55% spring LRV 68% vivid ebony LRV 14% 20 21

12 SPHERA EVOLUTION PRESENTS A THRILLING DESIGN INNOVATION IN HOMOGENEOUS VINYL Sphera Evolution has the thrilling sensation of crossing design boundaries, that until now has not been experienced in homogeneous floor coverings. All items presented in the Evolution range are colour coordinated and as such can cater for consistent multi story floor plans that radiate a similar atmosphere and design quality. Sphera Evolution can also be used as a highlight combined with other Sphera collections and is designed with retail, public spaces and higher end healthcare environments in mind viridian sage pearl sage 22 23

13 50431 lapis aqua shaded aqua viridian sage pearl sage copper pearl copper marigold silver white LRV 79% aqua LRV 25% sage LRV 36% marigold LRV 41% lemon LRV 73% satin LRV 58% peacock LRV 15% lapis LRV 8% viridian LRV 16% copper LRV 15% volcano LRV 23% bronze LRV 22% shaded silver white LRV 10% shaded aqua LRV 8% shaded viridian LRV 8% shaded copper LRV 8% shaded lemon LRV 8% shaded bronze LRV 8% silver white pearl LRV 71% sage pearl LRV 57% copper pearl LRV 61% silver white shaded silver white silver white pearl aqua pearl LRV 59% bronze pearl LRV 60% lemon pearl LRV 63% SPHERA EVOLUTION; A NEW AND INNOVATIVE DESIGN PERSPECTIVE ON HOMOGENEOUS VINYL. The look of this product is innovative and new in homogeneous vinyl. The visual enrichment, created by adding effects and / or transparency, adds depth and a 3rd dimension. It s expressive and outspoken, it demands observation and sparks curiosity. The unique identity of this range is drawing attention to Forbo as a homogeneous vinyl manufacturer and to the Sphera collection in particular. It can be used in a very wide variety of applications. The Evolution consists of three different design directions: Plain: 12 items with a plain background and pearlescent, silver or gold glitter highlights. Shaded: 6 dark coloured items with silver or gold glitter effects, and silver or gold metallic highlights. Pearl: 6 light coloured items with pearlescent effects and a 3D look which is created by adding a transparent component

14 50050 olive LRV 30% amber LRV 42% COMBINATIONS FORBO PORTFOLIO When it comes to flooring in commercial buildings, there is often more than just the general office space to consider. Whether you are looking to refurbish communal areas or are in need of something unique to give an area the wow factor, Forbo offers total flooring solutions from one supplier. Safety vinyl Entrance flooring In the below overview some inspiring combination possibilities with Sphera Element and other flooring solutions. For more possibilities and information contact your local Forbo Flooring systems contact. To combine with MORE FORBO FLOORING pale green LRV 69% butter LRV 67% sahara powder LRV 65% HD mineral HD vivid snow HD seagreen Static control flooring Why deal with multiple suppliers when you can deal with one? Forbo Flooring Systems is a global producer of flooring solutions. Our flooring solutions offer includes: pistachio LRV 64% custard LRV 69% sahara LRV 46% cedar LRV 43% Colorex SD SD musk Environmentally friendly, CO2 neutral, functional and design-oriented linoleum. An extensive range of sheet project vinyls, acoustic vinyls yellow green LRV 47% sun LRV 62% tangerine LRV 33% lime Marmoleum Real 3224 chartreuse Flotex van Gogh 941 grasgrond Heterogeneous project vinyl and safety vinyls. Static control flooring for areas with sensitive electronic equipment. High quality European manufactured Luxury Vinyl Tiles. Carpet tiles for both public and commercial environments terra LRV 22% saddle brown LRV 14% Flotex Metro Coral welcome HD thyme HD vivid thyme s246019/t citrus 3208 matrix vivid ebony Flocked sheet and tiles for areas that need the benefits of both textile and resilient floor coverings. Cushioned vinyls for the home yellow green carmine LRV 11% Flotex Pinstripe s262010/t Hyde Park Eternal Colour jungle sparkle Luxury Vinyl Tiles Entrance flooring systems that keep interior floors clean, dry and safe white neutral grey LRV 63% grey sky LRV 63% Colorex SD kilimanjaro Sphera Evolution silver white pearl HD vivid mirror Please visit our website to see our extensive range of flooring products white LRV 72% light neutral grey LRV 53% silver grey LRV 47% Safestep Aqua Colorex SD Sphera Evolution trout montblanc aqua pearl HD inox Linoleum mid neutral grey LRV 36% lead LRV 27% Eternal Material Eternal Material Sarlon Uni concrete slate silver stripe / pearl HD vivid concrete black silver grey dark neutral grey LRV 24% iron LRV 17% Safestep Aqua Marmoleum Real Sarlon Uni Flotex Pinstripe elephant 3146 serene grey / light grey s262004/t buckingham Flotex Wall covering black LRV 6% anthracite LRV 15% steel LRV 10% Eternal Colour Flotex Integrity2 Sarlon Uni mercury palette t grey / medium grey 27

15 FORBO AQUAJET & WELDING Technical specifications Sphera meets the requirements of EN-ISO Beautiful as well as functional Decorative flooring can be beautiful and functional at the same time. Think about routing on the floor in for example hospitals or museums, or zoning to identify different areas of a building. With our Aquajet cutting technique we can create the most refined and detailed floor designs. The very precise water cutting technology offers a sophisticated detailing in the designs. Perfect to create your own identity on your floor; a logo, a piece of art, or even a portrait. Binder content EN-ISO type 1 1 Total thickness EN-ISO mm Surface finish SMART-top : Collection size Element 62 Energetic 52 Evolution 24 H Commercial use EN-ISO very heavy K Industrial use EN-ISO heavy, Roll width EN-ISO m 9 27 m Roll length EN-ISO ~ 26 m. Total weight EN-ISO kg/m 2 2 Dimensional stability EN-ISO % 3 Residual indentation 0.10 mm EN-ISO Typical value 0.03 mm t Abrasion resistance EN group T g Castor chair continuous use ISO 4918 / EN 425 pass > Light fastness ISO 105-B Flexibility EN-ISO mm 5 Resistance to chemicals EN-ISO very good b Wetroom application EN yes Bacteria resistance EN 846 Does not support growth TVOC after 28 days ISO µg/m 3 Let the floor stand out Forbo Flooring offers over 300 welding rods to choose from. Heat welding provides a strong, watertight and hygienic seam. A subtle uni coloured match is available for every Sphera item. Use contrast colours as an accessible and effective way to create an authentic look. A multi coloured solution is also available in Vinylweld. This tone-in-tone welding rod is blending into the visual of the floor, matching the three colour tones and following the movement of the visual. Sphera evolution meets the requirements of EN R Reaction to fire AS ISO CRF >8kW/m² Smk Dvlp <750%min R Fire wall use AS/NZS 3837 Group 3 Z Slip resistance AS R10 - P3 L Body voltage EN kv e Thermal conductivity EN W/m K All Forbo Flooring Systems sales organisations worldwide have a certified Quality Management System in accordance with ISO All Forbo Flooring Systems manufacturing operations have a certified Environmental Management System in accordance with ISO The Life Cycle Assessment (LCA) of Forbo Flooring Systems products is documented in individual Environmental Product Declarations (EPD s) which can be found on all of our websites. ISO DoP

16 SPHERA, COMMITTED TO THE HEALTH OF ONE FORBO S HOMOGENEOUS FLOORING TECHNOLOGY Chemical With our portfolio covering we have the ambition to make a positive contribution to the quality of the indoor environment. We do this by offering environmentally responsible products and by paying special attention to safety, hygiene and well being. Forbo Sphera has very low emissions of <10μg/m² after 28 days, is phthalate free and also offers colourways with high Light Reflectance Values ensuring that it can contribute to a healthy indoor environment. Its SMART-top surface treatment resists stains and is easy to clean ensuring safe and hygienic floors. Uniquely embossed surface for optimal performance Easy to clean and maintain. resistance SMART-top PUR surface finish ensures Sphera has a high resistance to chemicals, scratches and stains. Contributing to a longer lifetime and cost reduction. PRODUCED USING 100% GREEN ELECTRICITY FROM RENEWABLE RESOURCES Our Sphera production site is part of an effective environmental management system and has achieved ISO14001 certification. All of the electricity we buy, comes from 100% renewable resources. Meeting present demands without compromising future needs. Reducing, instead of reusing or recycling. Saves energy. Low emitting and 100% phthalate free Phthalate free > contributes to a healthy indoor environment. Produced in a zero waste environment Zero landfill is achieved by the Sphera manufacturing plant High LRV values and bright, saturated hues Studies show that a light indoor environment has a positive effect on the well being of the people

17 Energetic l deep sea Forbo Flooring Systems is part of the Forbo Group, a global leader in flooring and movement systems, and offers a full range of flooring products for both commercial and residential markets. High quality linoleum, vinyl, textile, flocked and entrance flooring products combine functionality, colour and design, offering you total flooring solutions for any environment. Australia Forbo Flooring Systems Pty Ltd 23 Ormsby Place Wetherill Park NSW 2164 Tel: Fax: info.au@forbo.com Follow us on New Zealand Inzide Commercial Ltd Level 2, 34 Barrys Point Road Takapuna, Auckland 0622 Tel: Fax: enquiries@inzide.co.nz

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