WAUSAUPAVING TABLE OF CONTENTS

Transcription

1 WAUSAU PAVING

2 TABLE OF CONTENTS EcoPremier pavers...page 2 Sand Series...Page 4 UltraFace pavers...page 6 Textured Granite pavers...page 8 Textured Sand pavers...page 10 Stoney Creek pavers...page 12 Granitex pavers...page 16 ExpoStone pavers...page 20 ExpoGranite pavers...page 22 Exterior Terrazzo pavers...page 24 SeaShell pavers...page 26 CoolSeries pavers...page 28 Washed Glass pavers...page 30 Blasted Glass pavers...page 32 Ballast pavers...page 34 Detectable Warning pavers...page 36 Lok-Down system...page 46 Modular patterns...page 50 Permeable pavers...page 52 Engraved pavers...page 53 Accent pavers...page 54 Installation...Page 56 Waterjet designs...page 67 Custom precast...page 68 In the manufacturing process Wausau Tile hydraulically presses all of its pavers using a two-part mix. The face mix covers approximately ½ of total thickness of the paver. This allows for flexibility in creating over 20 different paver styles. Custom pavers are also available. The face mix will not wear away or separate from the back mix. The face mix will remain throughout the life of the paver. The back mix contains additives that increase overall paver strengths. WAUSAUPAVING The architectural concrete pavers offered in this catalog are manufactured in Wausau, Wisconsin by: Wausau Tile, Inc. PO Box 1520 Wausau, Wisconsin wausautile.com wausaupaving.com wtile@wausautile.com Ed Creske in Founded by Fax Paver colors are representative only. Please request samples to confirm your selection. Paver sizes stated are nominal. On the cover: Oak brook Center, Oakbrook, IL Wood Grain Pavers

3 Wausau Plank Style Pavers are available in all of our colors and finishes. Various lengths and widths can be made to order. Typical Sizes: 3 x 12 3 x 24 6 x 12 6 x 24 6 x x 24 Thickness: Barn Board Pavers

4 wausaupaving.com WAUSAU EcoPremier PAVERS 36 Sq. 30 Sq. 24 Sq. 18 Sq. 16 Sq. 12 Sq x x x 24 6 x 12 3 x 12 Wausau EcoPremier Pavers feature recycled porcelain aggregate. The surface is sandblasted. Offered in seven standard colors), with custom colors available. Wausau EcoPremier pavers are available in these sizes, in modular patterns and plank style pavers. Custom sizes available. Standard Thickness = EP-10 EP-20 EP-30 2

5 wausaupaving.com Wausau Tile s concrete based pavers with recycled glass or recycled porcelain may qualify for LEED credits that may contribute toward your project certification. In 2013, Wausau Tile recycled over 1,784,000 pounds of porcelain that otherwise would be destined for the landfill. EP-70 Oakbrook Center, Oak Brook, IL EP-40 EP-50 EP-60 3

6 wausaupaving.com WAUSAU SandSeries PAVERS Wausau SandSeries Pavers are shown in three colors in 24 squares only in a shot blasted finish. Each is stocked for quick shipment within 15 business days, based on availability. Custom colors available. Standard Thickness = 2 SS-10 SS-20 SS-30 4

7 Omni Hotel, Fort Worth, TX 5

8 wausaupaving.com WAUSAU UltraFace PAVERS 36 Sq. 30 Sq. 24 Sq. 18 Sq. 16 Sq. 12 Sq x x x 24 6 x 12 3 x 12 Wausau UltraFace Pavers are shown in six colors. For a complete offering, visit Custom colors are also available. Wausau UltraFace pavers are available in these sizes, in modular patterns and plank style pavers, all with Shot blasted finish. Custom sizes available. Quik Ship items are stocked in 24 squares (2 thick) and ship within 15 business days based on availability. Standard Thickness = UF-10 UF-20 UF-30 6

9 Ameristar Casino, St. Charles, MO UF-40 UF-50 UF-60 7

10 wausaupaving.com WAUSAU Textured Granite PAVERS 36 Sq. 30 Sq. 24 Sq. 24 x x x 24 Wausau Textured Granite Pavers are available in six colors. Custom colors available. 18 Sq. 16 Sq. 12 Sq. 8 6 x 12 3 x 12 Wausau Textured Granite pavers are available in these sizes, in modular patterns and plank style pavers, all with shot blasted finish. Custom sizes available. Quik Ship items are stocked in 24 squares (2 thick) and ship within 15 business days based on availability. Standard Thickness = UG-10 UG-20 UG-30 8

11 Celebrezze Federal Building, Cleveland, OH UG-40 UG-50 UG-60 9

12 wausaupaving.com WAUSAU Textured Sand PAVERS Wausau Textured Sand Pavers are shown in six colors in 24 squares only in a shot blasted finish. Each is stocked for quick shipment within 15 business days, based on availability. Custom colors available. Standard Thickness = 2 Wausau Textured Sand Pavers are available in six colors. Custom colors available. TS-20 TS-30 TS-40 10

13 One Hawthorne, San Francisco, CA TS-50 TS-60 TS-70 11

14 wausaupaving.com WAUSAU Stoney Creek PAVERS 36 Sq. 30 Sq. 24 Sq. 18 Sq. 16 Sq. 12 Sq x x x 24 6 x 12 3 x 12 Wausau Stoney Creek Pavers are shown in six colors (pages 12-15). Custom colors available. Wausau Stoney Creek pavers are available in these sizes, in modular patterns and plank style pavers. Quik Ship items are stocked in 24 squares (2 thick) and ship within 15 business days based on availability. Standard Thickness = SC-10 SC-20 SC-30 12

15 Nationwide Plaza, Columbus, OH 13

16 wausaupaving.com WAUSAU Stoney Creek PAVERS 36 Sq. 30 Sq. 24 Sq. 18 Sq. 16 Sq. 12 Sq x x x 24 6 x 12 3 x 12 Wausau Stoney Creek Pavers are shown in six colors (pages 12-15). Custom colors available. Wausau Stoney Creek pavers are available in these sizes, in modular patterns and plank style pavers. Quik Ship items are stocked in 24 squares (2 thick) and ship within 15 business days based on availability. Standard Thickness = SC-40 SC-50 (Shown in slate finish) SC-60 14

17 Hollywood Casino, Toledo, OH 15

18 wausaupaving.com WAUSAU Granitex PAVERS 36 Sq. 30 Sq. 24 Sq. 18 Sq. 16 Sq. 12 Sq. 24 x x x 24 6 x 12 3 x 12 Wausau Granitex Pavers are shown in twelve colors and two series. (pages 16-19). Custom colors available. Wausau Granitex Pavers are available in these sizes, in modular patterns and plank style pavers. Standard Thickness = GTX-10 GTX-20 GTX-30 16

19 Ameristar Casino, St. Charles, MO GTX2-40 GTX2-50 GTX-60 17

20 wausaupaving.com WAUSAU Granitex PAVERS 36 Sq. 30 Sq. 24 Sq. 18 Sq. 16 Sq. 12 Sq. 24 x x x 24 6 x 12 3 x 12 Wausau Granitex Pavers are shown in twelve colors and two series. Custom colors available. Wausau Granitex pavers are available in these sizes, in modular patterns and plank style pavers. Standard Thickness = GTX-70 GTX-80 GTX-90 18

21 Oakbrook Center, Oak Brook, IL GTX2-100 GTX2-110 GTX

22 wausaupaving.com WAUSAU ExpoStone PAVERS 36 Sq. 30 Sq. 24 Sq. 24 x x x 24 Wausau ExpoStone Pavers are shown in six colors. Custom colors available. 18 Sq. 16 Sq. 12 Sq. 6 x 12 3 x 12 Wausau ExpoStone pavers are available in these sizes, in modular patterns and plank style pavers. Custom sizes available. Standard Thickness = ES-10 ES-20 ES-30 20

23 Foundry Square, San Francisco, CA ES-40 ES-50 ES-60 21

24 wausaupaving.com WAUSAU Expo Granite PAVERS 36 Sq. 30 Sq. 24 Sq. 24 x x x 24 Wausau ExpoGranite Pavers are shown in three colors. Custom colors available. 18 Sq. 16 Sq. 12 Sq. 6 x 12 3 x 12 Wausau ExpoGranite pavers are available in these sizes, in modular patterns and plank style pavers. Custom sizes available. Standard Thickness = EG-10 EG-20 EG-30 22

25 Xcel Plaza, Minneapolis, MN 23

26 wausaupaving.com WAUSAU Exterior Terrazzo PAVERS Wausau Exterior Terrazzo Pavers are shown in five colors and standard finishes: ground, shotblast and sealed. Custom colors available. Wausau Exterior Terrazzo pavers are available in these sizes and plank style pavers. Custom sizes available. Standard Thickness = ET-10 ET-20 ET-30 24

27 Mint Plaza, San Francisco, CA ET-40 ET-50 25

28 wausaupaving.com WAUSAU SeaShell PAVERS Wausau SeaShell Pavers are shown in five colors. Custom colors available. Wausau SeaShell pavers are available in these sizes and plank style pavers. Custom sizes available. Standard Thickness = SEA-10 SEA-20 SEA-30 26

29 Omni Hotel, Dallas, TX SEA-40 SEA-50 27

30 wausaupaving.com WAUSAU Cool Series PAVERS 36 Sq. 30 Sq. 24 Sq. 18 Sq. 16 Sq. 12 Sq x x x 24 6 x 12 3 x 12 Wausau Cool Series Pavers are shown in six colors. Custom colors available. Cool pavers have a minimum 78% solar reflectance index (SRI). Wausau Cool Series pavers are available in these sizes, in modular patterns and plank style pavers. Custom sizes available. Standard Thickness = C-10 (SRI 94.8) CB-15 (SRI 81.1) CB-20 (SRI 79.9) 28

31 Target, Atlanta, GA C-30 (SRI 93.2) C-40 (SRI 92.2) C-50 (SRI 87.1) 29

32 wausaupaving.com WAUSAU Washed Glass PAVERS 36 Sq. 30 Sq. 24 Sq. 24 x x x 24 Wausau Washed Glass Pavers are shown in five colors. Custom colors available. 18 Sq. 16 Sq. 12 Sq. 6 x 12 3 x 12 Wausau Washed Glass pavers are available in these sizes, in modular patterns and plank style pavers. Custom sizes available. Standard Thickness = WG-10 WG-20 WG-30 30

33 Syracuse University, Syracuse, NY WG-40 WG-50 31

34 wausaupaving.com WAUSAU Blasted Glass PAVERS 36 Sq. 30 Sq. 24 Sq. 24 x x x 24 Wausau Blasted Glass Pavers are shown in five colors. Custom colors available. 18 Sq. 16 Sq. 12 Sq. 8 6 x 12 3 x 12 Wausau Blasted Glass pavers are available in these sizes, in modular patterns and plank style pavers. Custom sizes available. Standard Thickness = BG-10 BG-20 BG-30 32

35 South Los Angeles City Hall, Los Angeles, CA BG-40 BG-50 33

36 wausaupaving.com WAUSAU Ballast PAVERS 36 Sq. 30 Sq. 24 Sq. 24 x x x 24 Wausau Ballast Pavers are shown in four colors. Custom colors available. 18 Sq. 16 Sq. 12 Sq. 6 x 12 3 x 12 Wausau Ballast pavers are available in these sizes, and in modular patterns. Quik Ship items are stocked in 24 squares (2 thick) and ship within 15 business days, based on availability. Standard Thickness = B-10 34

37 Coloplast, Minneapolis, MN B-20 B-30 B-40 35

38 wausaupaving.com WAUSAU Detectable Warning PAVERS Wausau Detectable Warning pavers are available in 12 and 24 squares. Custom sizes available. Quik Ship items are stocked in 12 squares (2 thick) and ship within 15 business days based on availability. Standard Thickness = Wausau Detectable Warning Pavers are shown in twelve colors and five patterns (pages 36-39). Custom colors available. Wausau Detectable Warning Pavers are also available with a flat finish. ADA-2 Pavers are State of California Title 24 compliant. A-10 A-20 A-30 36

39 Tactile Warning Directional Bar Available Patterns: ADA-1 ADA-2 A-40 (33538 Federal Yellow) ADA-3 37

40 wausaupaving.com WAUSAU Detectable Warning PAVERS Wausau Detectable Warning pavers are available in 12 and 24 squares. Custom sizes available. Quik Ship items are stocked in 12 squares (2 thick) and ship within 15 business days based on availability. Standard Thickness = Wausau Detectable Warning Pavers are shown in twelve colors and five patterns (pages 36-39). Custom colors available. Wausau Detectable Warning Pavers are also available with a flat finish. ADA-2 Pavers are State of California Title 24 compliant. A-50 A-60 A-70 38

41 A-120 A-110 A-100 A-80 A-90 39

42 Detectable Warning Paver Designs and Patterns ADA-1 Staggered Pattern nominal nominal ADA-2 Straight Row 2.35 Spacing Pattern nominal nominal ADA PAVERS TITLE 24 COMPLIANT S TAT E O F C A L IF O R N I A nominal nominal 40

43 Detectable Warning Straight Row 1.67 Spacing Pattern Directional Bar Pattern Tactile Warning Pattern * Details available for download at 41

44 Detectable Warning Paver Installation Guide with Wausau Tile s Reusable Block-Out Frame 1) Prepare area to receive concrete and detectable warning pavers. 2) Drive in rebar to the approximate height to receive Wausau Tile s block out frame. The frame work has small feet to help locate where rebar should be located. 3) Set block-out frame so rebar sits inside the frame legs. 4) Set block-out frame to final grade by tapping on frame work. 5) Pour concrete into and around frame work. Level concrete and bull float area. 6) Level concrete with a straight edge inside of the frame work- adding concrete as needed. Note: Standard frame designed for 2 thick paver. 42 7) Pull out frame. Bull float area to receive detectable warning pavers. 8) Allow concrete to cure. Use the following guidelines based on installation method. Note: If using wet set, do not allow concrete to cure.

45 Detectable Warning Guide for Sand Set Installation with Wausau Tile s Reusable Block-Out Frame Step #1 - Sand Set Installation - Create weep holes for drainage. Core drill hole once concrete has set or, while concrete is still wet, make a hole with pipe. Step #2 - Sand Set Installation - Add masonry sand to recessed area. Step #3 - Sand Set Installation - Screed 1/4 masonry sand. Step #4 - Sand Set Installation - Set pavers in sand. Leave 1/16 to 1/8 between units to allow for sand. Step #5 - Sand Set Installation - Sweep sand into joints after installation. Extension Block Out-Frame 12 x 24 Complete. 12 Standard Blok-handle 24 Also Available Main Block Out-Frame 24 x 36 43

46 Detectable Warning Paver Guide for Thin Set Installation with Wausau Tile s Reusable Block-Out Frame Step #1 - Thin Set Installation - Apply thin set with 1/4 x 3/8 notched trowel. Exterior grade. Step #2 - Thin Set Installation - Spread fully and evenly. Step #3 - Thin Set Installation - Set pavers. Be sure pavers are fully set into thinset. (Back buttering may be necessary). Step #4 - Thin Set Installation - Grout all joints with an exterior based grout or caulk. Complete. Detectable Warning Paver Guide for Wet Set Installation with Wausau Tile s Reusable Block-Out Frame Step #1 - Wet Set Installation - While concrete is still wet, embed pavers into cavity. Step #2 - Wet Set Installation - Level pavers by tapping with rubber hammer. Note: Joints may or may not be grouted; contractor option. 44 Complete.

47 Wausau Pavers Physical Properties Property Value Test Method Property Value Test Method Compressive Strength =>8,000 psi avg. ASTM C140 Freeze-Thaw =< 0.5% loss of dry ASTM C67 weight (50 cycles)* C-1262 Flexural Strength =>700 psi ASTM C293 Water Absorption < 5% ASTM C140 Center Load 1,850 lbs. WTCL 99 Weight: lbs/sf Dimensional Tolerance: +/ - 1/16 (Length, width, height, convex, concave) *28 day test results based on nominal 24 Sq. x 2 thick material and our standard mix designs Above Left: Testing Flexural Strength Above Right: Testing Compressive Strength Left: Testing Center Load Capacity In-House Testing Facility Every job is tested before it leaves. 45

48 wausaupaving.com WAUSAU Lok-Down SYSTEM 24 45º Wausau Lok-Down pavers are available in standard 24 and 30 squares. Thickness = 2 Wausau Tile s exclusive wind uplift data is based on 24 Sq. x 2 thick pavers only. Wausau Lok-Down pavers are designed for high-wind conditions. The system is adaptable to any Wausau paver in 24 and 30 squares, custom sizes are available. Lok- Down assembly is available in standard square and NEW 45º and in any of the colors below or in special order white. LD-10 (Cream) LD-20 (Tan) LD-30 (Gray) 46

49 Standard Square Top Plate Screw Lengths 2-2 ¾ NEW 45º Top Plate LD-40 (Brown) LD-50 (Red) LD-60 (Black) 47

50 LOK-DOWN INSTRUCTIONS 1. 1B. Base Plate of Lok-Down w/ 1/16 Rubber Shim Plate Terra-Stand Assembly Set Grid Marks and Lok-Downs. (Note: If using a Terra-Stand set pedestal first. Follow Terra-Stand Installation Instructions.) Assembly of the Terra-Stand with the base of Lok-Down on the top of the pedestal with rubber shim plate. **See Terra-Stand guide for pedestal assembly.** 2. Set Balance of Lok-Down Base Plates. (Note: If using Terra-Stands set Lok-Down base units on shims and pedestal tops.) 3. Shown in Standard Square Lok-Down Paver Lok-Down Base Plate Dome Lok-Down Base Plate Set Lok-Down Pavers on the base plates. Be sure to align recess on back side of paver with the domes on the Lok-Down base plate. 48

51 0 LOK-DOWN INSTRUCTIONS Lok-Down Paver Screw Lok-Down Top Plate Lok-Down Paver Recess Lok-Down Base Plate Complete Lok-Down System Model Model of the Lok-Down base plate and top plate in place ready to be screwed down. 4. 4B Install Screw into Lok-Down with a Hex bit. Tighten down to 70 ft - pounds maximum. Do not over tighten. Sealant (By Others) Pre-Slotted Holes WT Terra-Tab *Extruded Termination Bar Lok-Down Paver (Cut Paver) Check after tightening screw that it has a maximum 70 ft - pounds rating with a torque wrench. Top cap of Lok-Down to be flush with paver surface. *Install Paver Termination Bar along wall. Termination Bar (supplied by others) 6. Top View of Lok-Down Lok-Down Paver Lok-Down Assembly 45 o Square 49

52 wausaupaving.com WAUSAU Modular PATTERNS Wausau Modular Patterns pavers are available in all colors and finishes. Details shown are sectional only. West Point Academy, West Point, NY MOD-1 12, 18, 24 sq, 6 x 18, 6 x 24 and 12 x 24 inches MOD-2 6, 12, 18, 24 sq and 6 x 12 inches 50

53 MOD-3 6, 9, 12, 18 sq, 6 x 12, 9 x 18 and 12 x 18 inches MOD-4 6, 12, 18, 24 sq, 6 x 12 and 12 x 24 inches MOD-5 6, 12, 18, 24, 30, 36 sq and 6 x 12 inches 51

54 wausaupaving.com WAUSAU Permeable PAVER Wausau Permeable Pavers-2 are designed using both A and B and are available in many colors and finishes, except ADA patterns. City Walk, Green Bay, Wisconsin A B Wausau Permeable Pavers are approximately 14 in length, Thickness =

55 wausaupaving.com WAUSAU Engraved PAVERS Wausau Engraved Pavers carry your custom lettering and artwork. Engraving is epoxy filled. Available in select architectural precast pavers. 36 Sq. 30 Sq. 24 Sq. 18 Sq. 16 Sq. 12 Sq x x x 24 6 x 12 3 x 12 Wausau Engraved pavers are available in these sizes and plank style pavers. Custom sizes available. Standard Thickness =

56 wausaupaving.com WAUSAU Accent PAVERS Wausau Accent Pavers can be custom designed in any standard size. All surfaces can be produced in all colors. Custom colors available. Customers may also choose from special patterns already created by Wausau Tile. P-10 P-20 P-30 P-40 (broom) P-50 (wood grain) P-60 (slate) 54

57 Old Town Streetscape, Chicago, Illinois 55

58 wausaupaving.com Installation The most economical method for installing architectural pavers is sand setting. It also allows for easy replacement, repair and adjustment. Sand-set installation can be used where soils are well drained and settling is not expected. Proper compaction of the setting bed and the gravel sub-bed is mandatory. For stability, the sand bed should be no thicker than one inch. Joints should be 1/16 to 1/8, and filled with swept sand. Perimeter restraint is recommended. Bituminous installation is indicated where greater stability is required. 56

59 Wausau Sand-Set Installation Typical joint is 1/16 to 1/8 Wausau Bituminous Installation Typical joint is 1/16 to 1/8 57

60 wausaupaving.com Wausau Tab Installation Typical joint is 1/16 to 1/8 Wausau Pedestal Installation Typical joint is 1/16 to 1/8 58 Terra-Stand is a registered trademark of Wausau Tile, Inc.

61 Wausau Mortar Thin-Set Installation *Follow current TCNA guidelines Wausau Mortar Thick-Set Installation *Follow current TCNA guidelines 59

62 wausaupaving.com Installation Wausau Terra-Stand Pedestal Full Assembly Accommodates slope The Wausau pedestal system provides height adjustment from 3/8 to 21. Slopes up to 5/8 per foot are allowed. Maximum load per pedestal is 3,000 pounds

63 Monona Terrace, Madison, Wisconsin Spacers Available in 1/8, 3/16 and 1/4 sizes Waffle-Reducer 3/8 3/8 3/8 3/4 3/4 Tabs Available in 5, 6 and 7 squares with 3/16 or 1/8 joint spacing. #5A #6 #6A #7 #5-1/8 Shims #6-1/8 Thicknesses from 1/2-2 3/4 #7-1/8 #5 #5-1/4 #5-1/16 Available in 1/16, 1/8, 1/4 thickness 61

64 Level Installation Using Terra-Stand 1- After establishing your paver grid marks, set Quadrant Pedestals every 8 to 16. Use a transit or laser level to set height. For cutting and leveling these pedestals, see details 2, 3 and Cut Terra-Stand core with a chop saw; cut should be made on the perforated cut lines. The open end (top) of the core unit should be cut and discarded. 3- Assemble Terra-Stand unit; hand tighten 3/4 nut. Do not over tighten nut. Unit is threaded correctly when core can be seen through the hole in the neck of the top piece. Use pencil to determine if the core is threaded adequately. 4- Slide pedestal under laser line or straight-edge placing base grooves on chalk lines. Level top of Terra-Stand, in both directions, with level. Once level, tighten 3/4 nut with socket wrench or core wrench (shown). See# 8 5- Once quadrant pedestals are set, take a straight-edge that can span the distance between the quadrant pedestals and mark the locations where the center of the intermediate pedestals should be placed. 6- After the core is cut and the Terra-Stand is assembled (details 2 and 3), slide line course pedestal under the straight-edge and adjust up by turning the top, making full contact with the straight-edge. Once the pedestal is set to height, tighten nut as shown in detail 4. 62

65 Level Installation Using Terra-Stand See# 8 7- After the Line Course Pedestals are set, you can then install the Stretcher Course Pedestal in the same way as described in details 6 and Fully installed pedestals: Quadrant Pedestals Line Course Pedestals Stretcher Course Pedestals (Orange) (Blue) (Yellow) 9- Set #5 or #6 Terra-Tabs on Terra-Stand where you expect to set pavers for that working day. 10- Run two or three rows of pavers down the middle of the deck in both directions. Keep pavers straight with laser. 11- Fill in the Quadrants of the deck as shown above with red pavers. 63

66 10 * Level Installation Using Terra-Stand 5 Cut core here Cut core here *20 Final project grade 1. After chalking grid lines, select required core size. * (15 & 20 cores are special order) 1. After chalking grid lines, select required core size. * (15 & 20 cores are special order) 1. Using a las pedestal. D assembly. C 1. Using perforated a las pedestal. measureme D assembly. C perforated measureme *20 *20 equired rder) required required rder) order) Laser line Final project grade Cut Final project grade core here Laser line Laser line Cut core Cut here core Chalk line here (Open end up) Chalk line 1. Using a laser, determine final Chalk height lineof pedestal. Deduct (Open for end tab up) and base/top assembly. Cut (Open core on end the up) closest 1. perforated Using a laser, cut line determine under this final height of 1. measurement. pedestal. Using a laser, Deduct determine for tab and final base/top height of assembly. pedestal. Deduct Cut core for on tab the and closest base/top perforated assembly. cut Cut line core under on the this closest measurement. perforated cut line under Laser this line measurement. Final project grade Open end 2. Cut Terra-Stand core with a Open chop saw; end Cut off and discard open end. Open end 2. Cut Terra-Stand core with a chop saw; 2. Cut off Terra-Stand and discard core open with end. a chop saw; Cut off and discard open end. 3. Assemble Terra-Stand unit; hand tighten 3/4 nut. (Do not over tighten) 3. Assemble Terra-Stand unit; hand tighten 3/4 nut. (Do not over tighten) core wrench Gro 4. Slide pedes straight Gro edg chalk lines 4. Slide threaded pedes co straight edg chalk lines threaded co Fin hten) dhten) ghten) Laser line Laser Inspection line Hole Inspection Hole Inspection Chalk Hole line Grooves Chalk line 4. Slide pedestal under laser line Chalk or line straight Grooves edge placing base grooves on chalk lines. Grooves Check inspection hole for 4. threaded Slide pedestal core. under laser line or 4. straight Slide pedestal edge placing under base laser grooves line or on chalk straight lines. edge Check placing inspection base grooves hole for on threaded chalk lines. core. Check inspection hole for threaded Final core. project grade Laser line Final project grade Final project grade Laser line Inspection Laser line Hole Final project grade Final project grade Laser line Level Level Inspection Laser line Hole Laser line Inspection Hole Inspection Hole 5. Level Terra-Stand in both directions with a carpenter or torpedo level. Be sure threads show in the inspection 5. hole. Level (see Terra-Stand figure 9) in both directions 5. with Level a Terra-Stand carpenter or in torpedo both directions level. Be sure with threads a carpenter show or in torpedo the inspection level. Be hole. sure threads (see figure show 9) in the inspection Top hole. (see figure Top 9) Top Deck Deck Deck Top Top Top Top Top Top core wrench 6. Once top is level tighten nut with core wrench or 3/4 socket. 6. Once top is level tighten nut with core wrench or 3/4 socket. TERRA Terra-Tab SYSTEM ONE R R Fin Groove 7. Make final as Groove needed. pencil/pen 7. Make engaged final w as needed. pencil/pen engaged w Ter core h core th core Inspection Hole Inspection Chalk line Hole Grooves Chalk line 7. Make final adjustments to Terra-Stand Chalk line as needed. GroovesCheck inspection hole with pencil/pen Grooves to ensure threads are 7. engaged Make final with adjustments top. (see figure to Terra-Stand 9) 7. as Make needed. final adjustments Check inspection to Terra-Stand hole with pencil/pen as needed. to Check ensure inspection threads are hole with engaged pencil/pen with to top. ensure (see threads figure are 9) engaged with top. (see figure 9) Core Core OK MIN. FAILURE Core Core OK Core Core MIN. FAILURE 8. OK Installingcontractor MIN. to check FAILURE each Terra- Stand unit to ensure each core and top have enough threads engaged for 8. support. Installingcontractor to check each Terra- 8. Stand Installingcontractor unit to ensure to each check core each and Terra- top have Standenough unit to threads ensure each engaged core for and top support. have threads engaged for support. 9. Set #5 or #6 Terra Tab on top of the Terra-Stand unit. 11. Set Ter with Te 64 For a full Terra System One

67 Waffle Reducer Instructions R 3/8 3/8 3/8 3/8 3/8 3/8 3/4 3/4 3/4 3/ The reducer assembly consists of a The base reducer unit with assembly 5 rings for consists height of base adjustments unit with between5/8 rings for height and 3 1/4. adjustments Additional base between5/8 units are available and 1/4. in Additional full box quantities base units (128). are available in full box quantities (128). Final project grade Final project grade Deck Deck Setting base plate on surface, stack Setting reducer base rings plate over on each surface, other until stack reducer required rings height over is approximately each other until required reached. height is approximately reached. Final project grade Final project grade Deck Deck 1/2 Shim Unit 1/2 Shim Unit FULL SHIM 1/2 SHIMS 3/4 SHIM FULL SHIM 1/2 SHIMS 3/4 SHIM Center reducer unit on chalk line(s) Center previously reducer established unit on chalk for paver line(s) layout. previously established for paver layout Use laser line or equivalent to establish Use final laser project line grade. or equivalent Subtract to thickness establish of final paver project and support grade. unit Subtract (Terra-Tab) thickness to of paver determine and support final reducer unit (Terra-Tab) height required. to determine final reducer height required /4 SHIM 1/4 SHIM Use shim plate (available in 1/16, 1/8 Use shim plate (available in 1/16, 1/8 and 1/4 ) under reducer, when and 1/4 ) under reducer, when required, to level with laser line. required, to level with laser line. Shims are scored to allow field cutting. Shims are scored to allow field cutting Check level of reducer in bothdirections. Check Make any level necessary of reducer adjustments in bothdirections. required Make using any a shim necessary plate (see adjustments #4). required using shim plate (see #4) Place Terra-Tab paver supportunit on Place Terra-Tab paver supportunit on top of reducer and install pavers. See top of reducer and install pavers. See back of instructions for details. back of instructions for details Occasionally height limitation is less Occasionally height limitation is less than what the reducer or Terra-Tab can than what the reducer or Terra-Tab can accommodate. (See step 9) accommodate. (See step 9) TERRA PAVER When height clearance is limited, the When height clearance is limited, the use of shimplates with 3/16 or 1/8 use of shimplates with 3/16 or 1/8 spacers may be required. spacers may be required. TERRA-STAND WITH TERRA TAB TERRA-SHIM PLATE WITH SPACER WAFFLE REDUCER (BASE & RINGS) WITH TERRA-TAB 65

68 WausauPaving.com Wausau Tab at Joint Installation DETAILS Wausau Pedestal with Tab at Wall inspection hole Wausau Pedestal at Joint inspection hole to 21 adjustment Wausau Tab at Wall 66

69 Waterjet DESIGNS Water-jet Technology is the quickest, most efficient method of cutting pavers to achieve the ultimate in design accuracy and eye appeal. The water is filtered, compressed and emitted at ultrasonic speed. The result is a jet stream that cuts cleanly with no rough edges. Arcs, circles and other intricate designs can be cut using the precise water-jet cutting techniques to create a work of art with pavers. 67

70 wausaupaving.com Custom Precast Wausau Tile Inc. also manufactures custom precast concrete to the highest standards of quality and service. Lakeshore East, Chicago, IL 68 Amplatz Children s Hospital, Minneapolis, MN

71 Harvard University, Cambridge, MA Marie Gabrielle Gardens, Dallas, TX on back cover: Hollywood Casino, Toledo, OH 69

72 WAUSAU PAVING WAUSAUPAVING.COM PO Box 1520 Wausau, WI wausautile.com