CLEANING AND HYGIENE PRODUCT SYSTEMS FOR THE FOOD PROCESSING INDUSTRY
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- Maud Beasley
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1 CLEANING AND HYGIENE PRODUCT SYSTEMS FOR THE FOOD PROCESSING INDUSTRY
2 INTRODUCTION Cleenol has an extensive manufactured range of products to meet even the most demanding of cleaning requirements. Proven products, trusted by professionals Since the outset, our focus has been constant improved product performance, increased health and environmental safety and enhanced customer benefits. Each product in Cleenol s general or bespoke range of cleaning solutions is formulated to provide the highest of standards in commercial and industrial hygiene technology. Combat bactericidal products have passed the BS EN 1276 Bactericidal activity for disinfectants used in the food industry (European Suspension Test), and the BS 5929 Triangle Test showing these products to be non-tainting to foodstuffs. PRODUCT USE ICONS For use through a hand spray or a spray lance. For use with a mop or squeegee applicator. For use through a pressure washer. For use through a foaming machine. For soaking and immersion of utensils, equipment and vessel cleaning. For use in commercial traywash and dishwashing machines (not for manual use). For Clean-In-Place. Use for the removal of scale and protein bloom. INTRODUCTION TO THE CLEENOL HYGIENE SYSTEM FOR FOOD PROCESSING AND BEVERAGE PROCESSING In the processing and preparation of food and beverages, a safe and effective system of hygiene is not only a legal requirement, but is of crucial importance in the daily routine. Although levels and frequency of cleaning will vary depending upon the food products being processed or prepared, the programme will remain essentially the same: the removal of gross soil, then the application of detergent, followed by cleaning, rinsing and sanitizing. Whatever the cleaning task in the preparation of food, from the first process through to its presentation on the table, there is a Combat adviser on the Cleenol Team who can make specific recommendations relating to the hygiene requirements in any situation. An individual reference guide is available for each of the products mentioned in this leaflet, giving full product descriptions, product usage and pack sizes. Material Safety Data Sheets are available upon request, giving storage, environmental and emergency advice, as well as complying with COSHH regulations. Cleenol s technical staff are available for help and advice on any aspect of food hygiene, including audits, surveys, dilution rates, product applications and cleaning equipment. IF YOU HAVE A QUERY RELATING TO ANY ASPECT OF FOOD HYGIENE, PLEASE CONTACT : Cleenol Group Ltd Neville House Beaumont Road Banbury Oxon OX16 1RB Telephone : +44 (0) Fax : +44(0) sales@cleenol.co.uk Website : For hand washing and/or hand sanitizing. For the sanitizing of equipment and surfaces. For use through fogging equipment (aerial disinfection). Wipe or swab surfaces. For use on ovens and other equipment where heavy grease or burnt on soilings occur. Products are manufactured in the UK under a quality system approved to ISO 9001 and an environmental system approved to ISO 14001
3 THE RANGE DETERGENT & HARD SURFACE CLEANERS COMBAT HDS This mildly alkaline detergent with excellent grease-cutting properties is particularly useful for the first stage of two stage cleaning processes as it will not inactivate the disinfectants used in the second stage. COMBAT REACT Code: CB527/2X5 Code: CB527/20 Code: CB527/200 A specially formulated heavy duty hard surface cleaner. Mainly used for the removal of heavy fats and protein deposits. It may be used in high pressure washers, steam cleaners and foaming apparatus. Use rate 1 : 100 to 1 : 200. Caution this product is not suitable for use on aluminium surfaces. Pack Size: 10L DETERGENT SANITIZERS COMBAT DOUBLE AGENT BACTERICIDAL MULTIPURPOSE CLEANER Code: CBBGS/10 Code: CBBGS/20 Code: CBBGS/200 COMBAT FAD A detergent, disinfectant and bactericidal hard surface cleaner especially formulated for food contact surfaces. Also for use on utensils, equipment, storage bins, tables and conveyors, etc. Complies with BS EN 1276 at a concentration of 1% and BS COMBAT QUATSAN HI-BAC Code: CBFAD/2X5 Code: CBFAD/20 A concentrated high quality detergent and sanitizer for use where high levels of cleaning and disinfection are required in one product. Can also be used as a final rinse sanitizer. Has passed BS EN 1276 at a concentration of 1%. (UN) SANITIZERS COMBAT QUAT-RINSE Code: CB333/2X5 Code : CB333/20 A food grade terminal disinfectant for the effective sanitization of food production equipment and surfaces after cleaning. Particularly useful for aerial disinfection in high risk food manufacturing areas and air conditioning units using fogging equipment. Has passed BS EN 1276 at a concentration of 1%. A major innovation designed to reduce the risk of disinfectant resistant bacteria. Supplied in two colour-coded formulations, each contains a different disinfection system. Rotating the two products reduces the risk of bacteria developing resistance to the agents designed to destroy them. A versatile, highly effective, non-perfumed hard surface cleaner and sanitizer. Its high dilution rates, along with its antibacterial properties, make it ideal for application where food is processed, stored or in transit. May be used manually, through a pressure washer, a floor scrubbing machine or through a foaming lance. Complies with BS EN 1276 at a concentration of 2% and BS Pack Size: 6 x 750ml H.D. Flask Code: /6 Mixed Code: /5/DA Red Code: /RED Blue Code: /BLUE Red Code: /20/RED Blue Code: /20/BLUE COMBAT ALCO-RINSE Code: CB637/2X5 Code: CB637/20 An alcohol based surface sanitizer. Has passed BS EN 1276 when used neat. Size: 2 x 5L Code: CB923/20 HI-POWER EFFERVESCENT CHLORINE TABLETS Chlorine bleach based disinfectant tablets. More convenient and safer to use than traditional liquid hypochlorite bleach. The active constituent is dichloroisocyanurate. Pack Size: 6 x 200 Code: /6
4 FOAM CLEANERS COMBAT POWERFOAM DETERGENT A heavy duty detergent containing caustic soda. For use in high soil processes such as in abattoirs and fish filleting and poultry evisceration plants as well as for cooking, frying and high fat areas, and for heavily soiled floors. (Aluminium and other soft metals should be avoided). YELLOW LABEL WASHAID An alkaline based detergent for use in traywashing machines to clean aluminium trays, baking sheets and utensils. Protects soft metals from corrosion. Code: /2X5RS Code: RS Pack Size: 10L Code : CB745/2X5 Code : CB745/10 Code : CB745/20 SPECIALITY PRODUCTS COMBAT DESCALER PA COMBAT CHLORFOAM This chlorinated alkaline foam product will remove heavy soils and also sanitize and disinfect as it is used. For use through foaming apparatus. Has passed the BS EN 1276 at a concentration of 4%. A phosphoric acid based descaler and detergent. For cleaning and brightening stainless steel equipment, e.g. vessels, skips, conveyors, utensils, etc. Also, a general descaler for tanks, pipes, heat exchanges, etc. Is particularly useful for the removal of fish slime from fish boxes and dried blood from tiled surfaces in abattoirs. In the latter case, use undiluted. Code: CB714/20 Code: CB714/200 Code: CB269/5 Code: CB269/20 COMBAT FOAMBRITE COMBAT CARB PLUS An acid-based foam cleaner developed for the removal of protein bloom and mineral scale. For use through a foam lance. A high caustic product with high foam detergents, Combat Carb Plus is ideal for cleaning smoke kilns, ovens, fryers, roasters and cooking vessels where burned-on soils are a problem. Code: CB721/20 Pack Size : 2 x 5L Pack Size : 20L Code : CB921/5 Code : CB921/20 TRAYWASHING PRODUCTS COMBAT TRAYWASH Specially developed for the removal of tenacious soils and fats encountered in the food processing industry. Because of its low foaming properties, Combat Traywash is particularly useful in automated cleaning processors, CIP systems, blanchers, tray, crate and rack washing machines and fryers. Use in conjunction with machine washing, using approved automatic dosing equipment. May be used occasionally on aluminium trays. COMBAT CIP A very low foam liquid suitable for CIP applications in the food industry. Can be used for cleaning plate heat exchangers, fryers, cooking vessels, and systems which may require pumping of detergent solutions through pipework etc to facilitate soil removal. Code: CB237/20 CLEENZYME AUTOFEED ENZYME DRAIN MAINTAINER Code: CB282/20 Code: CB282/200 A blend of concentrated non-toxic natural microbes that effectively digest oils, fats, grease and other organic matter blocking drainage systems or grease traps. Code: UN
5 HAND CLEANERS ANTIBACTERIAL FOAM HAND CLEANER A clear, non-perfumed foam hand cleaner, ideal for use where high standards of hygiene are required. Complies with BSEN 1276 against E coli, salmonella typhurium, listeria monocytogenes. Effective against MRSA. To be used with the Cleenol Modular Dispenser. Size: 3x800ml Code: X5 Foam Soap Dispenser Code: CLEENOL BACTERICIDAL LIQUID HAND CLEANER Contains a powerful bactericide to minimise the risk of cross-contamination. The product is nonperfumed. To be used with the Cleenol Modular Dispenser. Complies with BSEN Size: 4 x 1L Code: Size: 2 x 5L Code: X5 Refillable Soap Dispenser Code: /B HAND SANITIZERS ALCOHOL FREE HAND SANITIZER An odourless non-tainting skin sanitizer designed for frequent use. Complies with BSEN 1276 against E coli, salmonella typhurium, listeria monocytogenes. Effective against MRSA. Size: 3x800ml Foam Code: Foam Soap Dispenser Code: CLEENOL HAND SANTIZING GEL For general purpose hand sanitizing. 40% alcohol with residual biocide and emollient. Clear gel to sanitize clean hands. Conforms to BS EN 1276 and EN 13704, kills % of bacteria in 5 minutes. Size: 6x500ml Code: Size: 4x1L CT Code: Size: 2 x 5L Code: UN 70% HAND SANITIZING GEL DILUTION AND PRODUCT EQUIPMENT Automatic dosing, dilution and application hardware is available from Cleenol to enable Combat products to be cost-effectively diluted and applied. TRAY AND RACKWASH DOSING PUMPS Take the guesswork away from dosing the correct strength solutions. Automatic but fully controllable pumps will dose the required volume of product into the correct tank. Removes a potential health and safety problem when staff are handling chemicals. AUTOMATIC DILUTION EQUIPMENT For low, medium and high pressure water systems. Enables the correct strength solution to be obtained. ACCUDOSE UNIT An economical way to dispense automatically diluted solutions into spray bottles, buckets or other containers. Dilution is controlled by drawing chemical through metering tips and injecting the metered amount into the water flow. FOGGING EQUIPMENT For filling airways, ducting and food preparation rooms with sanitizing fogs, helping to kill harmful microflora in the air and on equipment. HAND PUMPS Will dispense any liquid, 30ml (1oz) per pump measure from 5L containers. Cleenol Group Ltd are distributors of industrial floor machines and equipment for: Battery Operated Dispenser Accudose Unit Foaming Machines Hospital specification clear hand sanitizer gel. Conforms to BS EN Size: 6x500ml Code: Size: 3x800ml Code: Size: 4x1L Code: Size: 2 x 5L Code:
6 COMPREHENSIVE SERVICE & SUPPORT Our aim is to provide TOTAL HYGIENE MANAGEMENT for you by offering: HYGIENE SCHEDULES Cleaning procedures and audit sheets for all equipment and building fabric. TRAINING On-site training hygiene, health, safety, COSHH and chemical handling. SITE SURVEYS A tailor made programme of a selected range of products after in-depth consultation and site tour. Provides a total and effective cleaning regime together with suitable product dispensing systems to give an accurate and cost effective cleaning programme TECHNICAL SUPPORT SERVICE VISITS Regular service calls by Cleenol Technical Service Engineers ensure all chemical and dosing equipment is maintained for maximum efficiency. PRO-ACTIVE TECHNICAL SUPPORT Continual product development programmes ensure new products and cleaning processes are constantly available. ENGINEERING RESOURCE Advice, installation and maintenance by Cleenol Technical Managers of all types of cleaning equipment, from ring mains to chemical dosing proportioners. PRODUCT IDENTIFICATION SYMBOLS CLEENOL is committed to helping our customers provide superior quality food products. By maximising our impact on all the different areas of hygiene, we are able to ensure that your overall costs are kept to a minimum. Products are manufactured in the UK under a quality system approved to ISO 9001 and an environmental system approved to ISO Your local stockist Cleenol Group Ltd Beaumont Road, Banbury, Oxon, UK, OX16 1RB Tel: +44 (0) Fax: +44 (0) sales@cleenol.co.uk Web:
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