OPERATOR S MANUAL & PARTS LIST

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1 OPERATOR S MANUAL & PARTS LIST 1200 P.S.I. Multi-Surface Cleaner PF1200RT WARNING: OPERATOR MUST READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THIS EQUIPMENT. Tacony, Inc., All rights reserved Save These Instructions PF1200RT-MAN 12/2015

2 NOTES Model Number: Serial Number: Date of Purchase: Retain this manual as a permanent record of your purchase. 2

3 Introduction Check the carton for shipping damage. Carefully unpack and inspect your new Powr-Flite equipment for shipping damage. Each unit is tested and thoroughly inspected prior to shipping. If damage is discovered, immediately notify the transportation company that delivered your machine and request an inspection. As a manufacturer, we are unable to act upon any claim for concealed damage; you must originate the claim. Be sure to keep the carton, packing inserts, packing lists, and carrier s receipt until the inspector has verified your claim. PROTECT THE ENVIRONMENT Please dispose of packaging materials in an environmentally safe way according to local waste disposal regulations. Always remember to recycle Introduction...3 Safety Instructions...4 Grounding Instructions...5 General Diagram...6 Operating Instructions...8 Maintenance Guide...9 Machine Specifications...10 Troubleshooting Schematic and Parts List...12 MANUAL This manual has important information for the use and safe operation of the multisurface cleaner. Read this manual carefully before starting the machine. Keep the manual available at all times and instruct all operators to read this manual. Powr-Flite.com 3

4 IMPORTANT SAFETY PRECAUTIONS WARNING!: To reduce the risk of fire, electric shock, or injury WARNING To avoid fire, DO NOT use with a flammable or combustible liquid to clean floor. WARNING To avoid electric shock, DO NOT expose to rain. Store Indoors. When operating this machine, the following precautions should always be followed: 1) DO NOT leave unit when plugged in. Unplug from outlet when not in use and before servicing. 2) DO NOT allow unit to be used as a toy. Close attention is necessary when used around or near children. 3) Use only as described in this manual. Use only manufacturer s recommended attachments. 4) DO NOT use with damaged cord or plug. If unit is not working properly because it has been dropped, dropped into water, left outdoors, or damaged in any way, contact an authorized service center. 5) DO NOT handle plug or appliance with wet hands. 6) DO NOT put any objects into openings. DO NOT use with any opening blocked: keep free of dust, lint, hair, or anything that may reduce air flow. 9) DO NOT use to pick up hazardous chemicals. 10) Turn off all controls before unplugging. 11) Turn unit off immediately if foam or liquid comes from machine exhaust. Empty & clean out recovery (dirty) tank and use defoamer to correct the problem. 12) DO NOT use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present. 13) DO NOT use where oxygen or anesthetics are used. 14) Replace damaged or worn parts immediately with genuine original equipment parts to maintain safety. 15) This unit must be connected to a properly grounded outlet only. See grounding instruction on page 5. 7) Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts. 8) DO NOT pick up anything that is smoking or burning such as cigarettes, matches, or hot ashes. 4

5 CONNECT TO A PROPERLY GROUNDED OUTLET ONLY! See Grounding Instructions Grounding Instructions This equipment must be grounded! Grounding is a safety measure to reduce the risk of electrical shock to the operator should the machine malfunction or stop working. Grounding provides the path of least resistance for electric current and will trip the circuit breaker, stopping the flow of electricity. This unit is equipped with a cord that has an equipment-grounding conductor and grounding plug. The plug must be inserted in an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. Cutting off the ground wire or using a cord that is not equipped with a ground plug will void the warranty on the unit. Powr-Flite will accept NO liability associated with the unit. WARNING! Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance. If it will not fit the outlet, have a proper outlet installed by a qualified electrician. The equipment is for use on a nominal 120-volt circuit, and have a grounded plug that looks like the plug illustrated in Figure A. A temporary adapter that looks like the adapter illustrated in Figure B and C may be used to connect this plug to a 2-pole receptacle as shown in Figure B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet (Figure A) can be installed by a qualified electrician. The green colored rigid ear, lug, or the like, extending for the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw. Note: In Canada, the use of a temporary adapter is not permitted by the Canadian Electrical Code. WARNING! The replacement or repair of damaged wiring should only be performed by a qualified electrician or service engineer from the manufacturer or authorized service center. 5

6 GENERAL DIAGRAM Hard Surface Tool Recovery Tank Vacuum Inlet Wand Holder Clip Solution Line P.S.I. Gauge Pressure Control Wand Holder Solution and Vacuum Hose 6

7 GENERAL DIAGRAM Manual Dump Hose Loading Wheels Solution Line Inlet Cord Hook Autodump Outlet Dual Circuit Indicator Autodump Circuit Breaker Vacuum Switch Pump Switch Transport Wheels Autodump Switch 7

8 GENERAL INSTRUCTIONS MACHINE SET UP This machine is designed as a direct feed solution system with a recovery tank with the option to auto dump. To set up your machine: 1. Make sure hoses are in good condition and spray nozzle on wand is tight. 2. To prep your direct feed solution system, connect the machine to the water source with a garden hose. 3. When not using the auto-dump feature, make sure the brass cap is screwed tightly on the hose connector fitting on the dump pump on the rear of the machine. If using the auto-dump feature, connect the dump hose to the brass hose fitting on the back of the dump pump and place the open end of the hose in a drain. Make sure the drain hose (recovery tank) is closed, and the lid is tight on the recovery tank. 4. Connect the vacuum hose to the wand. 5. Plug each extension cord into a separate and grounded 15 amp wall socket circuit. The green separate circuit light will be lit. If the light does not come on, check the circuit breaker box on the wall, and/or try different outlets until it does turn on. 6. Prime the pump: Ensure that the pump, vacuum and auto dump switches are off. Prime the pump by squeezing the trigger on the wand to release the water. When a steady flow of water goes through, then your machine is ready to be used. 7. Turn the vacuum and pump switch to on. If using the auto dump feature, turn on the autodump switch. 8. To adjust the pressure, while the trigger is activated on the hard surface tool with the pump switch on, adjust the pressure unloader next to the PSI gage between PSI. PREPARING THE CLEANING AREA 1. It is suggested to sweep the area to be cleaned prior to operating the machine. 2. Pre-Spray with the use of a pump-up sprayer, pre-spray the floor with an approved hard surface pre-spray detergent. Only use commercially available floor cleaners intended for machine application. Follow proper mixing and handling instructions on the detergent bottle. CLEANING WITH THE HARD SURFACE TOOL 1. Verify the vacuum hose and solution hose are securely connected to the machine and hard surface tool. 2. Ensure the relief valve on the hard surface tool is closed. If the hard surface tool starts to stick to the floor due to excessive vacuum pressure, slide the suction relief valve to adjust the pressure located at the head of the unit. 3. Turn on the pump and vacuum switches. Turn on the Auto-Sump switch if using this feature. 4. For optimum cleaning results pull trigger while moving the hard surface tool in a front to back motion. Note: Use defoamer with each use to prevent vacuum flooding. 5. When finished with the job, shut off all switches. Before disconnecting solution hose, relieve the water pressure from the hard surface tool by holding the trigger on the hard surface tool. OPTIONAL: CLEANING CARPET WITH A CARPET WAND (Not Included) 1. Verify the vacuum hose and solution hose are securely connected to the machine and carpet wand. 2. Set the PSI to no more than 800 psi to clean carpet. CAUTION: Damage to carpet may occure if the PSI is set too high. 3. When finished with the job, shut off all switches. Before disconnecting solution hose, relieve the water pressure from the carpet wand by holding the trigger on the carpet wand. OPTIONAL: USING A PRESSURE WASHER ATTACHMENT (Not Included) 1. Verify the vacuum hose and solution hose are securely connected to the machine and pressure washer spray wand. 2. Set the PSI to the desired pressure between PSI. 3. When finished with the job, shut off all switches. Before disconnecting solution hose, relieve the water pressure from the pressure washer spray wand by holding the trigger on the pressure washer spray wand 8 WARNING! TO AVOID SERIOUS INJURY, NEVER POINT SPRAY NOZZLE AT YOURSELF, OTHER PERSONS OR ANIMALS!

GENERAL INSTRUCTIONS OPTIONAL: DRYING YOUR FLOOR WITH SQUEEGEE TOOL (Not Included) 1. Verify the vacuum hose is securely connected to the machine and wand. Connect the squeegee tool to the wand. 2.

Remove the cap on the drain hose. Lower the drain hose over a drain or a bucket to drain the recovery tank.

9 GENERAL INSTRUCTIONS OPTIONAL: DRYING YOUR FLOOR WITH SQUEEGEE TOOL (Not Included) 1. Verify the vacuum hose is securely connected to the machine and wand. Connect the squeegee tool to the wand. 2. Turn on the vacuum switch to vacuum excess water. DRAINING RECOVERY TANK 1. Turn off all switches. 2. Drain the recovery tank by holding the end of the drain hose with the cap above the machine. Remove the cap on the drain hose. Lower the drain hose over a drain or a bucket to drain the recovery tank. Note: When using the Auto Dump feature, the recovery tank must be rinsed and then drained with the drain hose after each use. MAINTENANCE To keep the machine in good working condition, maintenance procedures should be followed after each use. CAUTION: When servicing machine turn the power off and unplug the machine from the wall outlet. 1. Drain and flush the recovery tank, intake hoses, and any wand or hand tool used with clean water. Make sure the discharge connector is closed. 2. Thoroughly clean the inlet basket filter. 3. Inspect power cords for damage. Replace damaged cords and plugs immediately. Do not use the machine with a damaged cord or plug. 4. Inspect vacuum hoses for holes and loose cuffs. 5. Clean machine housing with an all purpose cleaner and damp cloth. 6. Inspect the machine for leaks and loose hardware. 7. Lubricate wheels and casters with oil or grease. 8. Check and clean inlet filter STORING 1. Machine should be completely empty and dry before storing. 2. Store machine in a dry area in the upright position. 3. Open recovery tank cover to promote air circulation. CAUTION: Do not expose to rain or freezing temperatures, store indoors. 9

10 10 PRODUCT SPECIFICATIONS MODEL PFX1200RT Power Cord 25 ft. 12 gauge, 3-wire (2) Water Supply Hose 25 ft (2) Recovery Tank Capacity 15 gallons Vacumm Intake Hose 30 ft Water Lift 135 in CFM 92 Front Wheel Size 4 in Rear Wheel Size 12 in Tank Construction Polyethylene Overcharge Protection Electronic float / auto ON-OFF Discharge Pump Self-priming impeller pump Discharge Rate 5 GPM Filter System Stainless Steel Filter Weight 158 lbs Dimensions 41"H x 29" L x 22" W Warranty 10 years housing, 1 year motor MODEL HYDRO WAND HP-12 Head Diameter 15" Spray jets 2 x 90 degree Rated PSI 2600 Max Flow Rate 2.2 GPM

11 TROUBLESHOOTING PROBLEM CAUSE SOLUTION Poor pick up. Inlet basket filter is clogged. Clean filter. Loose drain hose connection. Loose recovery tank lid. Damaged hose. Suction relief is open on wand. Tighten drain hose. Position the lid correctly. Replace hose. Adjust or close suction relief on wand. Vacuum motor does not operate Unplugged cord. Check connection to pigtail and wall Faulty switch or loose wiring. Tripped building circuit breaker. Defective vacuum motor. Recovery tank is full. Contact Service Center. Reset breaker. Contact Service Center. Empty the recovery tank. Discharge pump does not operate Unplugged cord. Check connection to pigtail and wall Faulty switch or loose wiring. Tripped building circuit breaker. Defective vacuum motor. Recovery tank is not full enough. Contact Service Center. Reset breaker. Contact Service Center. Discharge pump will turn on when there s enough water in the recovery tank. Amount of discharge water dwindles. Worn impeller. Contact Service Center PSI pump does not operate or has low pressure. Unplugged cord. Faulty switch or loose wiring. Tripped building circuit breaker. Defective PSI pump. Tripped pump circuit breaker. Check connection to pigtail and wall. Contact Service Center. Reset breaker. Contact Service Center. Reset breaker on PSI pump. 11

12 MODEL PFX1200RT PARTS PFX1200RT base assembly 70079C PX86 X A X8261 X1368 X1316 X9718 X8278 PD8 7DL008 X4 X9098 X A 7BS003 X9014 X9168 PX154 X1442 X8213 X8235 7EW001 X8212 X A X X1341 X A 7DL A 72642A X9214 X8459 X1003 X8976 PX112 X C X1367 M1374 X1336 7GL ABREPRO FP8 7BF008 X1335 PC25 X8008N PX6 X9687 X A 72684A X1334 7CM A X8272 X A 71379A 72662A 72661B 72641A 72630A 7CW A 72387A X9079 X9204 7BF X9045A 72820A PX65 7DT B 7BF030 7CZ001 PX A 72388A 12

13 MODEL PFX1200RT PARTS PFX1200RT base assembly PART NO. DESCRIPTION QTY NEEDED WASHER PLAIN WASHER PLAIN.5 ID SWITCH ROCKER C BULK HOSE 1/2 WIRE REINFORCED A RELAY 25A 120V A BAG, CORD WRAP FOR SHIPMENT A ELBOW 1/2 H - 3/8 MPT A 1/4-20 X 1-1/2 BOLT A SCREW #10 X1 PHIL PAN SS A 10/24 5-1/2 THREADED ROD SS A VAC 3 STAGE 120V A SCREW #8 X 5/8 BLACK PHIL PAN TAPPING A SCREW #10 X 5/ ABREPRO BASE BLACK A COVER VACUUM MANIFOLD A COVER VACUUM MANIFOLD FLAT C SWITCH PANEL RIPTIDE A AXLE 1/2 DIA A SPACER 1/2 ID X 3/4 OD X 1/4 LONG A COVER BASE BOTTOM A GASKET VAC MANIFOLD SHORT A GASKET VAC MANIFOLD B WAND HOLDER PFX1350/PRO A SCREW #10 X 1/2 PHIL BLACK A INSERT TEE NUT 1/4-20 THREAD A SCREW 1/4-20 X 2-1/ A 1/8 SPACER 2 7BF003 NUT KEPS # BF008 NUT KEPS SS 1 7BF030 NUT NYLOC INSERT SS 2 7BS003 SCREW 1/4-20 X 1/2 PHIL PAN SS 4 7CM007 WASHER 1/2 FLAT SS 4 7CW002 SCREW #6 X 3/4 PHIL PAN SS 10 7CZ001 HOSE, VACUUM 2 DIAMETER BULK 20 7DL005 CLAMP 1-1/2 1 7DL008 CLAMP 1-1/2 WORM GEAR STAINLESS HEX 1 7DT001 BOLT 4/16-18 X 5/8 8 7EW001 1/4-20x 3/4 PHIL PAN 1 7GL002 NUT PUSH 1/2 2 FP8 CAP WITH CHAIN 1 M /3 SJTW 25 EXT CORD 2 PC25 BARB 1/2 X 1/2 MALE/MALE 1 PD8 STRAIN RELIEF 1/2 NPT 2 PART NO. DESCRIPTION QTY NEEDED PX112 CORD PIGTAIL 12/3 SJT 2 PX154 GARDEN HOSE FITTING 1 PX215 CLAMP 2 21/2 WORM GEAR 1 PX6 COUPLER FEMALE 1/4 1 PX65 CASTER 4 BLACK 2 PX86 GREEN LIGHT INDICATOR 1 X1003 MADE IN THE USA LABEL 1 X1278 PUMPTEC PUMP WITH PLUMB 1 X1316 GASKET CONTROL PANEL 1 X1334 PRESSURE REGULATOR PLATE 1 X1335 HOSE THREAD 3/4 PIPE THREAD 1 X1336 RIPTIDE LABEL 2 X1341 KNOCK NUT 1/ X1367 BOOT COVER FOR PLUG 2 X1368 LABEL HOSE INLET OUTLET 1 X1369 RIPTIDE WIRING HARNESS 1 X1442 FILTER, GARDEN HOSE INLET 1 X8008N NUT LOCK 1/2 STEEL 2 X8212 WASHER-LOCK (1/4 ) 3 X8213 NUT 1/4-20 HEX FINISH ZINC 3 X8235 WASHER 1/4 FLAT 3 X8256 NUT 8-32 KEPS ZINC 4 X8261 KICKSTAND SCREW 5 X8272 SCREW 8-32 X 1/2 TRUSS 4 X8449 POWR-FLITE WARRANTY CARD 1 X8451 LABEL, PLAIN BOX 4 X 6 1 X8459 LABEL, SERIAL NUMBER, PLAIN 1 X8460 QUALITY CONTROL TICKET GREEN 1 X8851 SCREW, x 1 MACHINE PH 1 X8976 LABEL, WARNING 1 X9014 TANK HINGE 2 X9045A SPACER VAC MOTOR 3 STAGE 2 X9066 WHEEL 12 X 1-3/4 NON MARKING GRAY TIRE 2 X9069 END LOOP SS WITH TWO HOLES 1 X9079 GASKET 3/8 DONUT MOTOR SEAL 1 X9098 SCREW A PONIT #10 X 1 BLACK ZINC 4 X9168 SPACER PAN HINGE 2 X9204 ROD T BOLT SS 1 X9214 LABEL, GROUND SYMBOL 1 X9253 PUMP 1/10HP 360GPH SELF PRIMING X AMP CIRCUIT BREAKER 1 X9687 POWR-FLITE LABEL 1 X9718 CORD HOOK

14 14 MODEL PFX1200RT PARTS 72656A 72660A X9224 PC49 PX A 72173A X A X9236 PX48 PX25 X9213 X9221 7DL005 PAS A 72631A PAS36 7BH A 71644A 7BS A PD8 X BU PX A 72677A 72680A 72679A 72323B 72321A X A PX33 PX14 X A 72115A X8025 7AJ004 X9069 PX48G 70343A 7DA A PX14A 7DL B 7BH B PFX1200RT recovery tank assembly

PFX1200RT recovery tank assembly MODEL PFX1200RT PARTS PART NO.

CLIP SPRING 1 72173B PIVOTING TOOL HOLDER 1 72274A WASHER 3/4 NEOPRENE BOND 2 72321A LID TANK 1 72323B GASKET LID 1 72326A FILTER INLET 1 72388A SCREW #10 X 5/8 4

5 OD 2 72615A COUPLING PVC 1-1/2 1 72619BU TANK RECYCLING BLUE 1 72631A LATCH BRACKET 2 72645A BOLT 5/16-18 X 2-1/4 2 72656A BLACK 1-1/2 WIRE-REINFORCED HOSE 32

25 X 71 1 72666A INLET FITTING SHORT 1 72677A DRAIN FITTING 1 1 72678A TUBING VINYL 1 ID 1 72679A GASKET INNER DRAIN 1 72680A GASKET DRAIN OUTER 1 72799B 5 LONG 1/8

DESCRIPTION QTY NEEDED 7BH004 SCREW 10-32 X 3/8 PHIL PAN SS 4 7BS003 SCREW 1/4-20 X 1/2 PHIL PAN SS 4 7DA001 COUPLING 1/8-1/8 PIPE 1 7DL005 CLAMP 1-1/2 1 PAS36 PLUG

1 PX33 VACUUM TUBE 1 PX48 FITTING BRASS BULKHEAD 3/4 2 PX48G GASKET FIBER 1 PX63 COUPLER PLASTIC 1-1/2 1 PX85 BARB 1/4 X 3/8 MALE/MALE 1 X8025 WHEEL BLACK 4 X 1-1/4

15 PFX1200RT recovery tank assembly MODEL PFX1200RT PARTS PART NO. DESCRIPTION QTY NEEDED 70343A SWITCH FLOAT 2 POLE A SHIELD FLOAT SWITCH A SCREW #10 X1 PHIL PAN SS A WASHER 5/8 X 1-3/16 BONDED SEAL A CLIP SPRING B PIVOTING TOOL HOLDER A WASHER 3/4 NEOPRENE BOND A LID TANK B GASKET LID A FILTER INLET A SCREW #10 X 5/ A SPACER LONG.5 OD A COUPLING PVC 1-1/ BU TANK RECYCLING BLUE A LATCH BRACKET A BOLT 5/16-18 X 2-1/ A BLACK 1-1/2 WIRE-REINFORCED HOSE A ROPE SOLID BRAID A BOX, 41 X 24.5 X A INSERT, BOX, X A INLET FITTING SHORT A DRAIN FITTING A TUBING VINYL 1 ID A GASKET INNER DRAIN A GASKET DRAIN OUTER B 5 LONG 1/8 THREADED PIPE 1 7AJ004 ANCHOR CONNECTOR 1/8 NPT 1 PART NO. DESCRIPTION QTY NEEDED 7BH004 SCREW X 3/8 PHIL PAN SS 4 7BS003 SCREW 1/4-20 X 1/2 PHIL PAN SS 4 7DA001 COUPLING 1/8-1/8 PIPE 1 7DL005 CLAMP 1-1/2 1 PAS36 PLUG DRAIN HOSE 1 PAS37 HOSE DRAIN 1 PC49 1/4 90 DEGREE STREET ELBOW 1 PD8 STRAIN RELIEF 1/2 NPT 1 PX14 VALVE GASKET 1 PX14A VALVE GASKET 1 PX25 FITTING PLASTIC BULKHEAD 1 PX33 VACUUM TUBE 1 PX48 FITTING BRASS BULKHEAD 3/4 2 PX48G GASKET FIBER 1 PX63 COUPLER PLASTIC 1-1/2 1 PX85 BARB 1/4 X 3/8 MALE/MALE 1 X8025 WHEEL BLACK 4 X 1-1/4 2 X8235 WASHER 1/4 FLAT 4 X9014 TANK HINGE 2 X9069 END LOOP SS WITH TWO HOLES 1 X9154 PIPE PVC 1 X9213 FLOAT SWITCH 1 X9221 HOLD DOWN LATCH FOR INLET FILTER 2 X9224 ADAPTOR 1/2 TO 1/4 NPT 1 X9236 FILTER VAC INLET PROTECTION 1 X9239 ELBOW PVC 1/2 NPT 1 X9874 SCOTCHWELD STRUCTURAL ADHESIVE OPTIONAL ACCESSORIES NOT INCLUDED 7" Spinner Hand Tool Item# HP7 Pressure Washer Gun Item# X1470 WonderWand 1000 p.s.i., 3 jet Item# WW1000 Viper Venom for routine cleaning Item# VV4 Viper Renew for restorative cleaning Item# VR4 Wet/Dry Vac Tool Item# WD30A Wet/Dry Vac Wand Item# WD29 (2 required) 15

16 A Tacony Company 3101 Wichita Court Ft. Worth, TX Fax: PFX1200RT-MAN 12/2015

Commercial Spotter Model number PS35

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