ICE/BEVERAGE DISPENSER
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1 Illustrated Parts List ICE/BEVERAGE DISPENSER Model: Enduro-2XX intellicarb Publication Number: IPL Revision Date: August 3, 200 Release Date: March 26, 204 Revision: B Visit the Cornelius web site at for all your Literature needs.
2 The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met, in addition to the information contained in this manual. This Product is warranted only as provided in Cornelius Commercial Warrant applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, () other than normal and proper use and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (0) improper cleaning, () failure to follow installation, operating, cleaning or maintenance instructions, (2) use of non-authorized parts (i.e., parts that are not 00% compatible with the Product) which use voids the entire warranty, (3) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition. Contact Information: To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact: Trademarks and Copyrights: This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius. This document contains the original instructions for the unit described. Printed in U.S.A. CORNELIUS INC 0 Regency Drive Glendale Heights, IL Tel:
3 Figure. Cabinet Section Exploded View , Cornelius Inc. - - Publication Number: IPL
4 Part 249 Slide, Gate R Restrictor, Gate 3 Not Used R Plate, Motor Mount Agitator Cover, Rear Wrapper Lower Panel Assy Insul (for drip tray) Lower Panel Assy Insul (Z = no drip tray) 8 Support, Drip Tray (Use for units built after /5/98) 5093 Sink Extension (Use for units built on or before /5/98) 9 Not Used Cabinet Not Used 2 Contact Sales Panel/Cold Plate/Valve Ass y Fitting, Cold Plate Boot, Switch Dispense Lever, Short (Cup 5500 Activated) Push Lever Ice Dispense Snap Bushing Pin, Drip Tray Baffle, Beverage Panel 9 Not Used 20 Not Used Agitator Motor Heater 20 Volt Agitator Motor Heater V Dispense Switch Kit (includes actuator switch, boot, and spacer) Retainer, Ice Dispense lever Bulb, Florescent Agitator Motor Replacement Kit (for units built prior to SN 62A0540ED248) Agitator Motor (for units built begining with SN 62A0540ED248) Agitator Motor Volt Solenoid Ass y 20 Volt Solenoid Ass y Volt Cover, Foamed Cold Plate 28 Not Used 29 Not Used Part Electrical Box Ass y, 20V (ED200 Models) Electrical Box Ass y, 20V (ED250 Models) Electrical Box Ass y, V (ED 200 Models) Electrical Box Ass y, V (ED 250 Models) 3 Not Used Bracket, Motor Mount Cover, Access (Cold Plate) Washer, Captivating 8 35 Not Used 36 Not Used 37 Not Used 38 Not Used Hinge Gusset 40 Not Used 4 Not Used 42 Not Used 43 Not Used Seal, Motor 45 Not Used Gasket, Gate 47 ***5908 Plug Strap, Motor Ice Chute Not Used Motor Mount 5292 Merchandiser, Black, (ED250) 529 Merchandiser, Black, (ED200) 5754 Merchandiser, S.S., (ED250) 5755 Merchandiser, S.S., (ED200) Merchandiser, S.S., (For Lid and Straw Holder ED250) Merchandiser, S.S., (For Lid and Straw Holder ED200) Merchandiser, S.S., (For Medallion ED250) Merchandiser, S.S., (For Medallion ED200) Merchandiser, S.S., (For Low Ice Light ED250) Merchandiser, S.S., (For Low Ice Light ED200) Panel, Inner (use for ED x 2.) White Lense (use for ED x.) Drip Tray, Black, Insulated Publication Number: IPL , Cornelius Inc.
5 Part Lid, Dispenser, Black Hopper Ass y, Insulated (ED250) 5296 Hopper Ass y, Insulated (ED200) 58 Not Used Plug, Foot Tab, Retaining 6 Not Used Hex Nut, Hex Nut, 0-32, Nyloc Tab, Retaining Screw, 0-32 By 3/8 Long Hex Nut, 0-32, Keps Washer, Washer, 7/32 I.D. x 7/8 O.D. x 3/ 64 Thk Plated 69 Not Used 70 Not Used 7 Not Used Screw, 8-32 By 3/8-In. Long Screw, 8-32 By /2-In. Long Screw, 8 By /2-In. Long 75 Not Used Screw, 3/8-6 By 3/4-In. Long Washer, 3/8 I.D. x /6 O.D. x.070 Thk 78 Not Used Washer, 7/6 I.D. x /8 O.D. x.063 Thk Pop Rivet, /8 Dia Spring, Motor Heater Screw, 8-32 By /8-In. Long R Clip, Push-on Screw, 8-32 By 2 5/8-In. Long Brace, Reflector Sheet Metal Screw, 0 By / 2-In. Long Pop Rivet, 3/6 Dia Hex Nutsert, * Black Plastic Leg Retainer, Agitator Spacer, Switch Wing Nut, 3/ Shoulder Screw, Shoulder Screw, /4-20 Part Cup Rest 7094 Cup Rest Optifill (Slanted) 96* 5288 Adapter, -In. Barb By 3/4 MPT (For Drip Tray Drain) 97* Adapter, 3/4 Soc By 3/4 FPT (For Drip Tray Drain) 98* Hose Clamp (For Drip Tray Drain) 99* Brush, Cold Plate Cleaning Generic Graphics ED200 (.083 x ) 3 Cups Refreshing Generic Graphics ED (5.083 x ) 3 Cups Refreshing Pepsi Graphics ED x Pepsi Graphics ED x * Splashguard Kits (two clear side guards * Kit Sink to Z Style ED2XX (Z = no drip tray or cup rest. This kit removes tray and cup--rest. Allows unit to sit on counter with built--in tray and cup--rest.) * Kit Z Style to Sink ED2XX - Gray (Z = no drip tray or cup rest. This kit adds drip tray and cup-rest to unit.) * Kit Z Style to Sink ED2XX - Black (Z = no drip tray or cup rest. This kit adds drip tray and cup-rest to unit.) * Kit Sink to Z Style ED2XX - (Z = no drip tray or cup rest. This kit removes drip tray and cup-rest. Allows unit to sit on counter with built-in tray and cuprest.) * Kit Z Style to Sink ED2XX - Black (Z = no drip tray or cup rest. This kit adds drip tray and cup-rest to unit.) * 9974 Pepsi Decal ED200/ED250 (20.97x4.75) Cup Splash * Pepsi Bottle Cap (Medallion) * Keylock Switch (includes keys) * Key (marked D00) NOTE: *NOT SHOWN ***FOR V MODELS, 5908 PLUG REPLACED BY PUSH-BUTTON SWITCH ACTUATOR AND SWITCH BLOCK , Cornelius Inc Publication Number: IPL
6 8 6 MODEL 2 DANGER Figure 2. Electrical Box Assembly Part Electrical Box (ED250) Electrical Box (ED200) Reflector Panel (ED250) Reflector Panel (ED200) Clamp, Capacitor R Capacitor, Agitator Motor Power Cord, 20 Volts Power Cord, Volts Terminal Board, 20 Volts 307 Terminal Board, Volts 7 Not Used Starter Ballast, 20 Volts Ballast, Volts Agitation Timer Kit 20 V Agitation Timer Kit V Socket, Starter Transformer, 20 Volts 32829R Transformer, Volts Lampholder Relay, Start, Volts 5 Not Used Varistor, Volts Filter, Volts Terminal Strip, Volts Publication Number: IPL , Cornelius Inc.
7 Figure 3. Solenoid Assembly Part 2873 Arm, Gate Lift Bearing, Gate Arm Solenoid, 20 Volts Solenoid, Volts Plate, Solenoid Mounting Isolator Hex Nut, Locktite Screw, 8-32 By /4-In. Long Tie Cable Screw, 8-32 By 5/8-In. Long 7007 Spring, Solenoid Arm Spacer Washer,.28 I.D. By.875 O.D Lockwasher, Flatwasher, 8 N/A Gate Slide Spring (attaches to gate lift arm. Need 2) , Cornelius Inc Publication Number: IPL
8 TO COLD PLATE DRAIN ELBOW 3 4 TO COLD PLATE DRAIN ELBOW 2 Figure 4. Cold Plate Drain For Z Style Units 3 Part Hose Clamp Drain Tube Elbow Coupler Figure 5. Carbonator Assembly Part Probe Wire Harness (Not Shown) O-Ring Single Check Valve Service Kit Stem Ass y N/A Carb Tank Field Replacement Kit Publication Number: IPL , Cornelius Inc.
9 Figure 6. Pump And Motor Assembly Part Base, Pump and Motor Strain Relief Machine Screw, Phil Truss Hd, / 4-20 By /2-In. Long Hex Nut, / Cover, Level Control Pump, 25 GPH Foot Thread Rolling Screw, Hex Washer Hd, 8-32 By 3/8-In. Long Clamp, Check Valve to Tube Motor, /3 H.P. 20V 60HZ Service Cord Liquid Level Control Regulator, Secondary Machine Screw, Phil Rd Hd, 8-32 By /4-In.Long Part Wire Harness Control Box Cord Ass y Thread Cutting Screw, Sl Hex Hd, 8-32 By 3/8-In. Long Clamp, Pump to Motor Fitting, Straight, 3/8-MPT By 3/8- Flare Tube,.56 I.D. By 20-In. Long Check Valve Ass y, Vented, 3/8 - MPT By 5/ Strain Relief Hex Nut, 8-32 * Carbonator Pump & Motor Assem. * Not Shown , Cornelius Inc Publication Number: IPL
10 Figure 7. Water Manifold Assembly Part Manifold Flex Fitg Elbow /2 X 3/8 Brb 2A O--ring Screw SM #8 X / Plug 3/8 w/o--ring Fitg Straight 3/8 X /4 Brb Retainer Clip Screw TRPH #8--8 X ZWaxed * Insulation Block, RH * Insulation Block, LH * Not Shown Publication Number: IPL , Cornelius Inc.
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