CADDY 5 UL OPERATOR S MANUAL
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1 CADDY 5 UL CADDY ENGLISH 10 UL OPERATOR S MANUAL
2 CADDY 1 TECHNICAL CHARACTERISTICS Read electrical ratings written on the data plate under the individual units. The serial number of the unit is preceded by the symbol #. Data plate specifications will always supersede the information in this manual. Specifications are subject to change without notice. 2 INTRODUCTION Please read all sections of this manual thoroughly to familiarize yourself with all aspects of the unit. Like all mechanical products, this machine will require cleaning and maintenance. Besides, dispenser working can be compromised by operator s mistakes during disassembly and cleaning. It is strongly recommended that personnel responsible for the equipment s daily operations, disassembly, cleaning, sanitizing and assembly, go through these procedures in order to be properly trained and to make sure that no misunderstandings exist. 3 INSTALLATION 10/1 10/2 5/2 5/3 5/4 Transparent removable bowls n Capacity of each bowl, l approx. Dimensions: width cm depth cm height cm Net weight, approx. kg Gross weight, approx. kg Adjustable thermostats n Hermetic compressor Air-cooled condenser Overload protector Noise level lower than 70 db (A) IMPORTANT 1 - Remove the corrugate container and packing materials and keep them for possible future use. 2 - Inspect the uncrated unit for any possible damage. If damage is found, call the delivering carrier immediately to file a claim. 3 - Install the unit on a counter top that will support the combined weight of dispenser and product. 4 - A minimum of 15 cm (6 ) of free air space all around the unit should be allowed to guarantee adequate ventilation. 5 - Ensure that the legs are screwed tightly into the base of the machine. 6 - In case of units with gravity faucet, install it according to this handbook instructions (chapter ASSEMBLY). 7 - Before plugging the unit in, check if the voltage is the same as that indicated on the data plate. Plug the unit into a grounded, protected single phase electrical supply according to the applicable electrical codes and the specifications of your machine. When the unit has no plug, install a proper grounded plug, in compliance with electrical codes in force in your area, suitable to at least 10 Amp 250 Volt ( Volts Hz areas) and 20 Amp 250 Volt ( Volts Hz areas) applications. Should you prefer to connect the unit directly to the mains, connect the supply cord to a 2-pole wall breaker, whose contact opening is at least 3 mm. Do not use extension cords. ATTENTION Failure to provide proper electrical ground according to applicable electrical codes could result in serious shock hazard. 8 - The unit doesn t come presanitized from the factory. Before serving products, the dispenser must be disassembled, cleaned and sanitized according to this handbook instructions (chapter 5.3 CLEANING AND SANITAZING PROCEDURES). 4 TO OPERATE SAFELY 1 - Do not operate the dispenser without reading this operator s manual. 2 - Do not operate the dispenser unless it is properly grounded. 3 - Do not use extension cords to connect the dispenser. 4 - Do not operate the dispenser unless all panels are restrained with screws. 5 - Do not obstruct air intake and discharge openings: 15 cm (6 ) minimum air space all around the dispenser. 6 - Do not put objects or fingers in panels louvers and faucet outlet. 7 - Do not remove bowls, augers and mixers for cleaning or routine maintenance unless the dispenser is disconnected from its power source. 2 Ugolini S.p.A.
3 CADDY 5 OPERATING PROCEDURES 1 - Clean and sanitize the unit according to the instructions in this manual. See chapter 5.3 CLEANING AND SANITIZING PROCEDURES. 2 - Fill the bowls with product to the maximum level mark. Do not overfill. The exact quantity of product (expressed as liters and gallons) is shown by marks on the bowl. 3 - In case of products to be diluted with water, pour water into bowl first, then add correct quantity of product. In case of natural squashes, it is advisable to strain them, in order to prevent pulps from obstructing the faucet outlet. 4 - Install the covers and check that they are correctly placed over the bowls. 5 - Set the control switches as shown in chapter 5.1 DESCRIPTION OF CONTROLS. 6 - The dispenser must always run with the covers installed to prevent a possible contamination of the product. 7 - Always leave the dispenser on, as the refrigeration stops automatically when the beverage reaches the dispensing temperature. The mixing devices will continue to turn. 8 - To maintain a high standard of flavour, keep refrigeration and mixing devices on during the night when beverage is in the bowl DESCRIPTION OF CONTROLS The dispenser is equipped with the power switch only. When it is set to position I, the power is turned on both to mixing devices and to refregeration. Should despenser be operated without using all the bowls (left bowl, facing the unit from dispensing side, must be always used) it is advisable to remove (see DISASSEMBLY paragraph) the pump impeller from the empty bowls. If operated without liquid, the impeller would be seriously damaged. Beverage temperature adjustment (model 10/1 only): turn the knob, located on the right of the faucet side of the dispenser, toward right to decrease temperature or vicevarsa HELPFUL HINTS 1 - The length of time for cooling down the product is governed by many variables, such as ambient temperature and beverage initial temperature. 2 - To shorten product cooling down time and Ugolini S.p.A. IMPORTANT increase productivity, it is advisable to prechill the product to be used in the dispenser. 3 - To shorten product cooling down time and increase productivity, the bowl should be refilled after the product level drops lower than half and at the start of each day. 4 - The dispenser must be able to emit heat. In case it seems excessive, check that no heating source is close to the unit and air flow through the slotted panels is not obstructed by wall or boxes. Allow at least 15 cm (6 ) of free clearance all around the dispenser. In any case if the product in the bowls is cold the unit is running properly CLEANING AND SANITIZING PROCEDURES Cleaning and sanitizing of the dispenser are recommended to guarantee the conservation of the best product taste and the highest unit efficiency. This section is a procedural guideline only and is subject to the requirements of the local Health Authorities. Prior to the disassembly and cleaning, the machine must be emptied of product DISASSEMBLY ATTENTION Before any disassembly and/or cleaning procedure make sure that the dispenser is disconnected from its power source by unplugging it or switching off the 2-pole wall breaker. 1 - Remove cover from the bowl. 2 - Uncouple (1) the pump cover retainer and lift it up and out (2) (see figure 1). figure Remove the pump cover. 4 - Remove the empty bowl by lifting first its rear side (opposite to faucet side) up 3
4 CADDY and off bowl gasket (see figure 2). figure Remove the bowl gasket. 6 - Remove the pump impeller from its location. 7 - Pinch tube faucet: push the dispensing handle (1) and take the pinch tube off from its seat (2) (see figure 3). 1 - Prepare at least two gallons of a mild cleaning solution of warm (45-60 C F) potable water and dishwashing detergent. Do not use abrasive detergent. Important: if present, follow label directions, as too strong a solution can cause parts damage, while too mild a solution will not provide adequate cleaning. IMPORTANT In order to prevent any damages to the dispenser use only a detergent suitable with plastics parts. 2 - Using a brush, suitable for the purpose, thoroughly clean all disassembled parts in the cleaning solution. ATTENTION figure Gravity faucet: extract the piston (1) and then remove the dispensing handle (2-3) (see figure 4). When cleaning the machine, do not allow excessive amounts of water around the electrically operated components of the unit. Electrical shock or damage to the machine may result. 3 - Rinse all cleaned parts with cool clean water. figure Slide drip tray out and empty it CLEANING ATTENTION Before any disassembly and/or cleaning procedure make sure that the dispenser is disconnected from its power source by unplugging it or switching off the 2-pole wall breaker. IMPORTANT Do not attempt to wash any machine components in a dishwasher SANITIZING Sanitizing should be performed immediately prior to starting the machine. Do not allow the unit to sit for extended periods of time after sanitization. 1 - Wash hands with a suitable antibacterial soap. 2 - Prepare at least two gallons of a warm (45-60 C F) sanitizing solution (100 PPM available chlorine concentration or 1 spoon of sodium hypoclorite diluted with half a gallon of water) according to your local Health Codes and manufacturer s specifications. 3 - Place the parts in the sanitizing solution following manifacture s specifications (about five minutes). 4 - Place the sanitized parts on a clean dry surface to air dry. 5 - Wipe clean all exterior surfaces of the unit. Do not use abrasive cleaner ASSEMBLY 1 - Slide the drip tray into place. 2 - Pinch tube faucet: push the dispensing handle (1) and insert the pinch tube into its vertical seat in the bowl bottom(2). Lightly pull the pinch tube end downwards til itl is 4 Ugolini S.p.A.
5 CADDY well arranged (3) (see figure 5). sanitizer from the bowl(s). Drain this solution. Do not rinse out the machine IN-PLACE SANITIZATION figure Gravity faucet: install the faucet handle (1-2) and the piston with its gasket (3) (see figure 6). figure Fit the bowl gasket to the evaporator. Note: the largest brim of the gasket must face against the drip plate (see figure 8). The In-Place Sanitization prior to starting the machine may be performed, if needed, only as further precaution, in addition to the Disassembled Parts Sanitization described before, but never in lieu of it. 1 - Prepare two gallons of a warm (45-60 C, F) sanitizing solution (100 PPM available chlorine concentration or 1 spoon of sodium hypoclorite diluted with half a gallon of water) according to your local Health Codes and manufacturer s specifications. 2 - Pour the solution into the bowl(s). 3 - Using a brush suitable for the purpose, wipe the solution on all surfaces protruding above the solution-level and on the underside of the top cover(s). 4 - Install the top cover(s) and operate the unit. Allow the solution to agitate for about two minutes. Drain the solution out of the bowl(s). 5 - Use fresh product to chase any remaining sanitizer from the bowl(s). Drain this solution. Do not rinse out the machine. 6 ROUTINE MAINTENANCE figure Place bowl on the unit. Wet the gasket for ease of insertion. CADDY 5 : be sure first that the faucet top (1) is under the tooth jutting (2) out of the drip plate (see figure 8). Daily: inspect the machine for signs of product leaks past seals and gaskets. If proper assembly does not stop leaks around seals or gaskets, check for improper lubrication, worn or damaged parts. Replace parts as needed with original spare parts from the supplier MAINTENANCE (TO BE CARRIED OUT BY QUALIFIED SERVICE PERSONNEL ONLY) Montly: clean all internal components, primarily the condenser, using compressed air. To clean these internal parts, unplug the unit or switch off the 2-pole wall breaker, then remove front panel (dispensing side). figure Replace the pump impeller and its cover and hook the retainer. 7 - Use fresh product to chase any remaining Ugolini S.p.A. Condenser fins are very sharp. Use extreme caution when cleaning. 5
6 SPARE PART LIST CADDY 10 U/UL Cover Pinch tube lt bowl Faucet spring Rubber spring retainer Push handle Pump cover fixing clip Evaporator assembly Switch Switch cap Thermostat knob Magnet Motor bracket Fan/pump motor 15 Relay 16 Overload protector Caddy 7/1-10/1 dispensing side panel Caddy 10/2 dispensing side panel Drip tray cover Drip tray (grey) Pump cover WIRING DIAGRAM 2441 V D Bowl gasket Impeller for 7 lt bowl Central pivot Central pivot OR Clip Thermostat Cabinet for Caddy 7/1-10/ Cabinet for Caddy 10/ Leg Terminal block with cable clamp Fan Faucet cover for pinch tube faucet Faucet cover for gravity faucet Faucet assembly Impeller for 10 lt bowl Faucet piston Faucet gasket Faucet cover Push handle Please order what printed on piece 1 Switch 2 Thermostat 3 Compressor 4 Fan/Pump motor
7 SPARE PARTS LIST CADDY 5 U/UL 2441 V D Pinch tube Faucet spring Spring holder Push handle Evaporator assembly (5) Evaporator assembly Caddy 5/ Switch Switch cap Thermostat Pulley, magnet and spacer asbly Belt Driving pulley Motor bracket Fan/pump motor Fan 15 Relay 16 Overload protector Caddy 5/2 dispensing side panel Caddy 5/3 dispensing side panel Caddy 5/4 dispensing side panel Caddy 5/2, 5/4 drip tray cover Caddy 5/3 drip tray cover Caddy 5/2, 5/4 drip tray Caddy 5/3 drip tray Bowl cover Pump cover Bowl and faucet asbly for pinch tube faucet Bowl and faucet asbly for gravity faucet Bowl gasket Pump impeller Central pivot Central pivot OR Pump cover retainer Clip Cabinet for Caddy 5/ Cabinet for Caddy 5/ Cabinet for Caddy 5/ Rubber leg Terminal block with cable clamp (32) Motor magnet for Caddy 5/3 (33) Pump motor for Caddy 5/ Faucet piston Faucet gasket Faucet cover Push handle ( ) For Caddy 5/3 only Please order what printed on piece WIRING DIAGRAM 1 Switch 2 Thermostat 3 Compressor 4 Fan/Pump motor 5 Pump
8 Ugolini S.p.A. via dei Pioppi, Opera MILANO ITALY tel fax sales@ugolinispa.com 2441_02 R3.0 02A09
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