Newsmith Stainless Ltd. Over 45 years experience in the production of automated washing and handling equipment for the Worldwide food industries.
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1 Newsmith Stainless Ltd. Over 45 years experience in the production of automated washing and handling equipment for the Worldwide food industries.
2 About Us Newsmith Stainless Ltd is a privately owned UK company, established nearly 50 years ago, focused on the manufacture of high speed washing and automation systems for the baking and other food, pharmaceutical and engineering industries. All equipment is manufactured to the highest standards from stainless steel wherever possible and utilises the latest in automation technology and high specification control systems to ensure efficient function and process control at minimal cost.
3 The company employs over 100 people and exports over half of its production worldwide. Our clients in the UK baking industry include Premier Foods, Jacksons, Fine Lady, Braces, Greggs, Warburtons and Allied. Our clients worldwide include Flowers and Bimbo in the USA, Tip Top and Goodman Fielder in Australia, Fazer in Finland and Russia, East Balt (for McDonalds Worldwide), Canada Bread, Safeway and other leading bakery groups in the USA, Canada, Germany, Scandinavia, the Middle and Far East and Australasia. Our customers outside the baking industry include Sainsbury s, Peugeot-Citroen, Astra Zeneca, Cadbury, Kraft, Mars, Hershey and GlaxoSmithKline.
4 Worldwide Installations
5 Client Portfolio
6 Over recent years our focus has been on continually improving the energy efficiency of our equipment and reducing environmental impact without any compromising of performance.
7 Key Selling Points Newsmith industrial washing machines are capable of cleaning a wide range of equipment. Our machines offer the highest quality cleaning and drying performance. All out industrial washing machines are fabricated in heavy gauge stainless steel. Close attention is paid to easy access for maintenance and cleaning of machine. All our industrial washing machines have a recirculated wash for economy of running and fresh water rinse. In addition to our standard washer range which can be altered in size to suit specific requirements, we offer custom built washing machines.
8 Newsmith Automated Washing Machines
9 Panamatic Series Stainless steel filter mesh in wash tank which is easily removable for cleaning. Digital displays for wash and rinse tank temperatures. Double skinned, hinged and interlocked doors with positive action handles designed to withstand loads of up to 100Kg. Adjustable feet for levelling. Easy access for covers Roof mounted panel with zero cost option to position on left or right hand side of machine if required. Wash basket size to suit items to be washed. Large tank capacity minimized water changes. Easy access to jet pipes and filters, no tools required. 50 YEARS OF DURABILITY, RELIABILITY AND QUALITY
10 Panamatic YEARS OF DURABILITY, RELIABILITY AND QUALITY
11 Panamatic 600 Weight (ex-works) 300kg. Approx. 152mm (6 ) 178mm (7 ) 825mm (2 8 ½ ) 1 554mm (1 10 ) 1550mm (5 1 ) 813mm (2 8 ) mm 813mm 1067mm (1 11 ) (2 8 ) (3 6 ) mm (3 ½ - 5 ) 1 = Water Filler 2 = Rinse Water 3 = Waste
12 Panamatic YEARS OF DURABILITY, RELIABILITY AND QUALITY
13 Panamatic 700 Weight (ex-works) 350kg. Approx. 152mm (6 ) 178mm (7 ) 1257mm (4 1 ½ ) 1 556mm (1 10 ) 1550mm (5 1 ) 813mm (2 8 ) mm 913mm 1524mm (1 11 ) (2 11½ ) (5 0 ) mm (3 ½ - 5 ) 1 = Water Filler 2 = Rinse Water 3 = Waste
14 Panamatic YEARS OF DURABILITY, RELIABILITY AND QUALITY
15 Panamatic 800 Weight (ex-works) 500kg. Approx. 254mm (10 ) 178mm (7 ) 1257mm (4 1½ ) 1 711mm (2 4 ) 1727mm (5 8 ) 813mm (2 8 ) mm 1320mm 1524mm (1 11 ) (2 11 ½ ) (5 0 ) mm (3 ½ - 5 ) 1 = Water Filler 2 = Rinse Water 3 = Waste
16 Rotary Jet Series Tray, Rack, Bin, and Trolley Washing Machines Large tank capacity minimises water changes. Alternative methods of heating all thermostatically controlled. Easy access to jet pipes and filters. Machine designed for economical running costs and easy operation and maintenance. 3 standard models available. Stainless steel perforated screen filtration in all recirculating sections. Digital displays for wash and rinse tank temperatures. Double skinned, hinged and interlocked doors with positive action handles. Robust design and construction with machine body constructed entirely from stainless steel. High power wash by rotary spray jets on each side. 50 YEARS OF DURABILITY, RELIABILITY AND QUALITY
17 Rotary Jet YEARS OF DURABILITY, RELIABILITY AND QUALITY
18 Rotary Jet YEARS OF DURABILITY, RELIABILITY AND QUALITY
19 Rotary Jet YEARS OF DURABILITY, RELIABILITY AND QUALITY
20 Trayline Series Large tank capacity minimises water changes. Wash and rinse from spray arms cleans all round. Machine designed for economical running costs and easy operation and maintenance. Unnimersed filtration in all recirculating sections. Digital displays for wash and rinse tank temperatures. Robust design and construction with machine body constructed entirely from stainless steel. Easy access to wash pipes and filters. Access doors both sides with operator protection. 50 YEARS OF DURABILITY, RELIABILITY AND QUALITY
21 Trayline 2 50 YEARS OF DURABILITY, RELIABILITY AND QUALITY
22 Trayline 2 50 YEARS OF DURABILITY, RELIABILITY AND QUALITY
23 Trayline 2 50 YEARS OF DURABILITY, RELIABILITY AND QUALITY
24 Trayline 2 A * One person operation device (If fitted) 390* 200* ¾ Wash Tank Filler 280 E D Control Panel B Rinse Heating 1 ¼ Overflow Wash Heating ¾ Rinse Filler (1 ½ bar min) 2 Drain Wash Pump C* Drive 89 Feed A B C* D E TRAYLINE 2: * Electrical requirements as Trayline leaflet *C is +90mm if one person op with a fan Access Door 50 YEARS OF DURABILITY, RELIABILITY AND QUALITY
25 Trayline 3 50 YEARS OF DURABILITY, RELIABILITY AND QUALITY
26 Trayline 3 50 YEARS OF DURABILITY, RELIABILITY AND QUALITY
27 Trayline 3 A * One person operation device (If fitted) 390* 200* ¾ Wash Tank Filler 280 E D Control Panel B Rinse Heating 1 ¼ Overflow Wash Heating ¾ Rinse Filler (1 ½ bar min) 2 Drain Wash Pump C* Drive 89 Feed A B C* D E TRAYLINE 3: * Electrical requirements as Trayline leaflet *C is +90mm if one person op with a fan Access Door 50 YEARS OF DURABILITY, RELIABILITY AND QUALITY
28 Crate Washers Designed to run at speeds from 500 to 4000 crates per hour the Newsmith Silver Series crate wash system is available in both single and multilane versions Heated by steam, gas or oil the machines are designed to provide clean, suitably dry crates at the lowest possible energy cost. Gentle handling ensures crates are undamaged by the process whilst high volume washing treatments provides optimal cleaning performance. High speed Newsmith air knife fans ensure the best possible drying standard.
29 Crate Washers Designed and built to individual customer requirements to offer multi-stage crate washing facilities from wash-sanitise units to multi-treatment units incorporating the Newsmith drying programme. Stainless steel construction with robust but light access doors to facilitate cleaning of all internal surfaces High specification filters, easily accessible from outside the machine Jetting system to maximise cleaning performance Conveyor width and tunnel height to suit items to be cleaned Cleaning solution temperature thermostatically controlled Variable output to suit requirements
30 New from Newsmith High speed cold water washing at speeds of up to 60 crates/minute 30% savings in costs per crate washed 18 machines installed in North America.
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33 Bin Washers Newsmith manufacture a wide range of industrial bin washers for the automatic cleaning of a wide variety of wheeled bins, Eurobins and vessels used in the food manufacturing industries. An unrivalled, intense jet cleaning performance The bin is rotated through an indexing pattern that is P.L.C. controlled to give infinite cycle variability With its indexing rotation and efficient spinning wash pipework, the rotary bin washer ensures all internal and external surfaces are thoroughly sanitized. Stainless steel construction throughout Recirculating bin wash section Automatic controls for timed wash and rinse Operational efficiency with one person operation Multiple pre-programmed wash cycles
34 Bin Washers
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36 Pan Cleaners Considered to be an industry standard, the Newsmith industrial dry bread pan cleaner uses a combination of brush and the unique Newsmith high velocity air knife treatments to remove debris from bread pans after depanning or before panning. Designed to suit all standard conveyor types Stainless steel construction Machine handing to suit site requirements Designed for simple integration into existing conveyor systems Simple access for cleaning and maintenance High specification air filtration system Economical running costs
37 Pan Cleaners
38 Newsmith Automated Handling Equipment
39 Automated Product Handling Trash Removal Systems Basket Feed Systems Basket Loaders Basket Stackers Dolly Loading and Unloading Product Conveyors Pan and Lid Conveyors including magnetic indexers, marshalling and reject systems Oven/Prover, Loaders/Unloaders Bread Depanners
40 Trash Removal Systems The trash removal inverts the tray for removal of any debris through a series of conveyors in a Z formation. Stainless steel chutes transfer the debris into the customer's collection bin. An airknife is fitted on the system and designed to blow through the webbing of the basket whilst it is in an inverted position.
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42 Basket Feed Systems The empty basket feed conveyors are designed to deliver the cleaned trays from the wash plant through to the basket loading equipment. The conveyors are fully constructed from stainless steel. Access platforms provide safe access for high level maintenance and hygiene The system is fully automatic and controlled from a Seimens PLC with a HMI for operator information.
43 Basket Feed Systems
44 Basket Feed Systems
45 Basket Loaders We currently manufacture 4 types of basket loader for different markets: Standard loader pattern former High speed loader pattern former Robotic basket loader Double basket loader
46 Basket Loaders Loading rate up to 65 loaves/min. Basket can be loaded both ways with no change parts. Basket rotation on infeed and discharge for correct orientation. Pattern is selected through HMI. Pattern editing on screen. Servo control on pusher and retracting conveyor. Integrated with up stream and down stream equipment. Light curtain safety system.
47 Basket Stackers Newsmith can supply a variety of Basket Stacking Units: In-line units positioned at the discharge of the Basket Loader Centralised units where full baskets are transferred by conveyor to a central location. These systems incorporate a camera recognition system for product identification to ensure that the correct basket are stacked at each stacker. High speed units, operating at 30 baskets per min. this type of unit enable one machine to be used on 3 lines. This is an advantage on production lines where the same product is being bagged from multiple lines.
48 Basket Stackers
49 Basket Stackers
50 Dolly Loading and Unloading Newsmith manufacture a full range of equipment for the automatic handling of both single and double dollies including: i. Dolly Destacker designed to dispense stacks of dollies in a bottom out format and transfer them to the basket stacker discharge for automatic dolly loading. ii. Dolly Loaders allows two full stacks of baskets to be transferred from the basket stacker discharge conveyor onto two scissor lifts positioned at stack position on the dolly. Once transferred to the scissor lift tables the scissor lift tables lift to support the stacks of baskets allowing the transfer mechanism to return to the stacker discharge conveyor. The scissor lift tables descend to lower each stack onto the dolly. The full dolly is then ejected into a storage coral.
51 Dolly Loading and Unloading
52 Product Conveyors
53 Pan and Lid Conveyors for Bread and Roll Plants
54 Pan and Lid Conveyors for Bread and Roll Plants
55 Oven/Prover, Loaders and Unloaders
56 Bread Depanning
57 Bread Pan Lidding and De-lidding
58 Bread Pan Lidding and De-lidding
59 Bread Pan Lidding and De-lidding
60 Bread Pan Lid Store
61 HEALTH & SAFETY Newsmith Site Engineers hold Certifications in the following: CSCS Smartcard General Construction Operative IPAF Training NPORS Operator training Fork Lift Truck Training (refresher every 3 years) First Aid Gas Safe Asbestos Awareness ECS Scheme (Electricians)
62 SERVICE Newsmith has an installed base of over 3,500 machines worldwide with support provided by our dedicated service and spares team. Within the UK our Service Manager and assistant co-ordinate the activities of four UK service engineers from our Roberttown, West Yorkshire office. Newsmith also employs its own engineers, software engineers and electricians giving full in-house support capabilities for the installed base.
63 WHY NEWSMITH? 1. Wide experience of delivering bakery automation projects within the most challenging production environments. 2. All equipment expertly manufactured and taken from our existing standard product range. 3. Unequivocal commitment to exceeding customer expectations. 4. Recognition of the demands of incorporating a large automation system into a working bakery and the flexibility that requires.
64 Newsmith Stainless Ltd. Over 45 years experience in the production of automated washing and handling equipment for the Worldwide food industries.
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