Model 583A Sizes

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1 SINGLE-PACKAGED GAS HEATING/ELECTRIC COOLING UNITS Model 583A Sizes to 5 Nominal Tons UNIT 583A Single-Packaged Rooftop Products with Energy-Saving Features. Direct Spark Ignition Low Sound Levels Up to 81% AFUE 12 SEER FEATURES/BENEFITS One-piece heating and cooling units with low sound levels, easy installation, low maintenance, and dependable performance. EASY INSTALLATION Factory-assembled package is a compact, fully self-contained, combination gas heating/electric cooling unit that is pre-wired, pre-piped, and pre-charged for minimum installation expense. These units are available in a variety of standard and optional heating/cooling size combinations with voltage options to meet residential and light commercial requirements. Units are lightweight and install easily on a rooftop or at ground level. The high tech composite unit base eliminates rust problems associated with ground level applications. CONVERTIBLE DUCT CONFIGURATION Unit is designed for easy use in either downflow or horizontal applications. Each unit is easily converted from horizontal to downflow with the use of two standard duct covers. EFFICIENT OPERATION High-efficiency design offers SEER (Seasonal Energy Efficiency Ratios) of 12.0 and AFUE (Annual Fuel Utilization Efficiency) ratings as high as 81%. Energy-Saving, Direct Spark Ignition saves gas by operating only when the room thermostat calls for heating. Standard units are furnished with natural gas controls. A low-cost field-installed kit for propane conversion is available for all units. 583A units with an N in the thirteenth position of model number are dedicated Low NOx units designed for California installations. These models meet the California maximum oxides of nitrogen (NOx) emissions requirement of 40 nanograms/joule or less as shipped from the factory and MUST be installed in California Air Quality Management Districts where a Low NOx rule exists. DURABLE, DEPENDABLE COMPONENTS Compressors are designed for high efficiency. Each compressor is hermetically sealed against contamination to help promote longer life and dependable operation. Each compressor also has vibration isolation to provide quieter operation. All compressors have internal high pressure and overcurrent protection. Monoport Inshot Burners produce precise air-to-gas mixture, which provides for clean and efficient combustion. The large monoport on the inshot (or injection type) burners seldom, if ever, requires cleaning. All gas furnace components are accessible in one compartment. Turbo-Tubular Heat Exchangers are constructed of aluminized steel for corrosion resistance and optimum heat transfer for improved efficiency. The tubular design permits hot gases to make multiple passes across the path of the supply air. In addition, dimples located on the heat exchanger walls force the hot gases to stay in close contact with the walls, improving heat transfer. Direct-Drive Multi-Speed, PSC (Permanent Split Capacitor) Blower Motor is standard on all 583A models. Direct-Drive, PSC Condenser-Fan Motors are designed to help reduce energy consumption and provide for cooling operation down to 40 F outdoor temperature. Motormaster II low ambient kit is available as a field-installed accessory. Corporate Thermostats include the Time Guard II anti-short cycle protection circuitry. If an Original Equipment Manufacture (OEM) thermostat is used the Time Guard II field installed antishort cycle kit must be used. Refrigerant System is designed to provide dependability. Liquid refrigerant strainers are used to promote clean, unrestricted operation. Each unit leaves the factory with a full refrigerant charge. Refrigerant service connections make checking operating pressures easier. Evaporator and Condenser Coils are computer-designed for optimum heat transfer and cooling efficiency. The evaporator coil is fabricated from copper tube and aluminum fins and is located inside the unit for protection against damage. The condenser coil is internally mounted on the top tier of the unit. A FIOP (Factory-Installed Option) metal louvered grille is available on all models. Copper fin coils and pre-coated fin coils are available from the factory by special order. These coils are recommended in applications where aluminum fins are likely to be damaged due to corrosion. They are ideal for seacoast applications. Form No. PDS 583A.24.4

2 Low Sound Ratings ensure a quiet indoor and outdoor environment with sound ratings as low as 72 db. (See page 3.) Easy to Service Cabinets provide easy single-panel accessibility to serviceable components during maintenance and installation. The unit base with integrated drain provides easy ground level installation with or without a mounting pad. Convenient handholds are provided to manipulate the unit on the jobsite. A nesting feature ensures a positive unit base to roof curb seal when the unit is roof mounted. A convenient 3/4-in. wide perimeter flange makes frame mounting on a rooftop easy. Downflow Operation is easily provided in the field to allow vertical ductwork connections. The unit base utilizes knockout style seals on the bottom openings to ensure a positive seal in the horizontal airflow mode. Integrated Gas Control (IGC) Board provides safe and efficient control of heating and simplifies troubleshooting through its built-in diagnostic function. Cabinets are constructed of heavy-duty, phosphated, zinccoated prepainted steel capable of withstanding 500 hours in salt spray. Interior surfaces of the evaporator/heat exchanger compartment are insulated with cleanable semi-rigid insulation board, which keeps the conditioned air from being affected by the outdoor ambient temperature and provides improved indoor air quality. (Conforms to American Society of Heating, Refrigeration and Air Conditioning Engineers No. 62P.) The sloped drain minimizes standing water in the drain. 2

3 MODEL NUMBER NOMENCLATURE 583A N W N D Motor (Not an Option) Model Number 583A Single Packaged Gas Heating/ Electric Cooling Electrical Supply N 208/ P 208/ E Options Wire Grille H _ Louvered Grille K Louvered Grille and Vinyl- Coated Condenser Coil Fin J Vinyl-Coated Condenser Coil Fin (with Standard Wire Grille) N Louvered Grille, AL Evaporator and CU Condenser Coil P Louvered Grille, CU Evaporator and CU Condenser Coils L AL Evaporator and CU Condenser Coil (with Standard Wire Grille) M CU Evaporator and CU Condenser Coils (with Standard Wire Grille) Fuel and Controls W Natural Gas P Propane Gas Nominal Cooling Capacity Tons Tons Tons Tons Tons Tons Low No x Indicator (only used if ordering Low NOx units N Low No x Unit Heat Input Size (Btuh) , , , , ,000 LEGEND CU Copper UNIT 583A NOMINAL TONS STANDARD CFM ARI* CAPACITIES COOLING CAPACITIES AND EFFICIENCIES NET COOLING CAPACITIES (Btuh) SEER SOUND RATINGS** (db) , / , , / , , , LEGEND db Sound Levels (decibels) db Dry Bulb SEER Seasonal Energy Efficiency Ratio wb Wet Bulb * Air Conditioning & Refrigeration Institute. Rated in accordance with U.S. Government DOE (Department of Energy) test procedures and/or ARI Standard 210/ ** Tested in accordance with ARI Standard (not listed in ARI). NOTES: 1. Ratings are net values, reflecting the effects of circulating fan heat. Ratings are based on: Cooling Standard: 80 F db, 67 F wb indoor entering-air temperature and 95 F db outdoor entering-air temperature. 2. Before purchasing this appliance, read important energy cost and efficiency information available from your retailer. 3

4 ARI* CAPACITIES (cont) UNIT 583A LEGEND HEATING CAPACITIES AND EFFICIENCIES HEATING INPUT (Btuh) OUTPUT CAPACITY (Btuh) TEMPERATURE RISE RANGE ( F) 40,000 31, ,000 88,000 90,000 90,000 90,000 46,000 46,000 46,000 47,000 70,000 71,000 70,000 70, AFUE Annual Fuel Utilization Efficiency NOTE: Before purchasing this appliance, read important energy cost and efficiency information available from your retailer. AFUE (%) ,000 92, , , , UNITARY AIR CONDITIONING MANUFACTURER CERTIFIED TO ARI AS COMPLYING WITH ARI EQUIPMENT STANDARD 210 A2325 OUTDOOR SOUND: OCTAVE BAND DATA DECIBELS UNIT 583A Frequency (Hz) Sound Levels (decibels) 4

5 PHYSICAL DATA UNIT SIZE 583A NOMINAL CAPACITY (ton) /2 2-1/ /2 3-1/2 OPERATING WEIGHT (lb) COMPRESSORS Scroll Quantity 1 REFRIGERANT (R-) Quantity (lb) REFRIGERANT METERING DEVICE Acutrol Device Orifice ID (in.) CONDENSER COIL Rows Fins/in. Face Area (sq ft) CONDENSER FAN Nominal Cfm Diameter (in.) Motor Hp (Rpm) EVAPORATOR COIL Rows Fins/in. Face Area (sq ft) EVAPORATOR BLOWER Nominal Airflow (Cfm) Size (in.) Motor Hp (RPM) FURNACE SECTION* Burner Orifice No. (Qty Drill Size) Natural Gas Burner Orifice No. (Qty Drill Size) Liquid Propane /8 (825) x 10 1/4 (1075) /8 (825) x 10 1/4 (1075) /8 (825) x 10 1/4 (1075) /8 (825) x 10 1/4 (1075) /8 (825) x 10 1/2 (1075) /8 (825) x 10 1/2 (1075) /4 (1100) x 10 3/4 (1075) /4 (1100) x 10 3/4 (1075) RETURN-AIR FILTERS (in.) Throwaway 20 x 20 x 1 20 x 20 x 1 20 x 20 x 1 20 x 20 x 1 20 x 24 x 1 20 x 24 x 1 24 x 30 x 1 24 x 30 x UNIT SIZE 583A NOMINAL CAPACITY (ton) OPERATING WEIGHT (lb) COMPRESSORS Scroll Quantity 1 REFRIGERANT (R-) Quantity (lb) REFRIGERANT METERING DEVICE Acutrol Device Orifice ID (in.) CONDENSER COIL Rows Fins/in. Face Area (sq ft) CONDENSER FAN Nominal Cfm Diameter (in.) Motor Hp (Rpm) EVAPORATOR COIL Rows Fins/in. Face Area (sq ft) EVAPORATOR BLOWER Nominal Airflow (Cfm) Size (in.) Motor Hp (RPM) FURNACE SECTION* Burner Orifice No. (Qty Drill Size) Natural Gas Burner Orifice No. (Qty Drill Size) Liquid Propane /4 (1100) x 10 3/4 (1075) * Based on altitude of 0 to 2000 feet. Required filter sizes shown are based on the larger of the ARI (Air Conditioning and Refrigeration Institute) rated cooling airflow or the heating airflow velocity of 300 ft/min for throwaway type or 450 ft/min for high-capacity type. Air filter pressure drop for non-standard filters must not exceed 0.08 in. wg /4 (1100) x 10 3/4 (1075) /4 (1100) x 10 3/4 (1075) /4 (1100) x (1075) /4 (1100) x (1075) /4 (1100) x (1075) RETURN-AIR FILTERS (in.) Throwaway 24 x 30 x 1 24 x 30 x 1 24 x 30 x 1 24 x 30 x 1 24 x 30 x 1 24 x 30 x

6 OPTIONS AND ACCESSORIES FACTORY-INSTALLED OPTIONS Louvered Grille provides hail and vandalism protection. See model number nomenclature for louvered grille options. Coil Options include copper/copper and vinyl-coated construction for refrigerant coils. Units are shipped standard with copper tube/aluminum fin construction. See model number nomenclature for coil options. FIELD-INSTALLED ACCESSORIES Economizer with Solid-State Controls and Barometric Relief Dampers Manual Air Damper (25% open) Filter Rack Flat Roof Curbs (8-in. and 14-in.) Square-to-Round Duct Transition Kit Corporate Thermostats Controls Upgrade Kit Crankcase Heater Compressor Hard Start Kit (for use on single-phase units only) LP Conversion Kit High Altitude Kit Rigging Kit Low Ambient Kit (Motormaster II Control) Solid-State Time Guard II Device Economizer with Solid-State Controls and Barometric Relief Dampers includes filter racks and provides outdoor air during cooling and reduces compressor operation. Manual Outside Air Damper includes hood and filter rack with adjustable damper blade for up to 25% outdoor air. Flat Roof Curbs in both 8 in. and 14 in. sizes are available for roof mounted applications. Square-to-Round Duct Transition Kit enables size units to be fitted to 14 in. round ductwork. Compressor Hard Start Kit assists compressor start-up by providing additional starting torque on single phase units and prolongs compressor motor life. Corporate Thermostats provide control for the system heating and cooling functions. Thermostat models are available in both programmable and non-programmable versions, and include short-cycling protection. Controls Upgrade Kit supplies high and low pressure safety protection and protects the unit from operating in unsuitable conditions. Crankcase Heater provides anti-floodback protection for lowload cooling applications. LP (Liquid Propane) Conversion Kit allows for conversion from natural gas to liquid propane fuel. Rigging Kit includes 4 lifting brackets which are inserted into the unit base rigging holds to rig units for rooftop installations. Low-Ambient kit (Motormaster II Control) allows the use of mechanical cooling down to outdoor temperatures as low as 0 F. Solid-State Time Guard II Device provides short-cycling protection for the compressor. Not required with corporate electronic thermostats. Filter Rack features easy installation, serviceability, and highfiltering performance for vertical or horizontal applications. High Altitude Kit is for use at 2001 to 6000 ft above sea level. Kit consists of natural gas orifices that compensate for gas heat operation at high altitude. 6

7 OPTIONS AND ACCESSORIES (cont) Economizer REPLACEMENT PANEL MANUAL OUTSIDE AIR HOOD DAMPER BLADE Manual Outside Air Damper Filter Rack 7

8 BASE UNIT DIMENSIONS UNIT SIZES REQUIRED CLEARANCE TO COMBUSTIBLE MATL. INCHES [mm] TOP OF UNIT [355.6] DUCT SIDE OF UNIT [50.8] SIDE OPPOSITE DUCTS [355.6] BOTTOM OF UNIT [12.7] ELECTRIC HEAT PANEL [914.4] REQUIRED CLEARANCE TO COMBUSTIBLE MATL. NEC. REQUIRED CLEARANCES. INCHES [mm] TOP OF UNIT INCHES [mm] [355.6] BETWEEN DUCT SIDE UNITS, OF UNIT POWER ENTRY SIDE [1066.8] [50.8] UNIT SIDE AND OPPOSITE UNGROUNDED DUCTS SURFACES, POWER ENTRY SIDE [914.0] [355.6] UNIT BOTTOM AND BLOCK OF UNIT OR CONCRETE WALLS AND OTHER [12.7] GROUNDED ELECTRIC HEAT SURFACES, PANEL POWER ENTRY SIDE [1066.8] [914.4] LEGEND NEC. REQUIRED CLEARANCES. INCHES [mm] CG BETWEEN - Center of UNITS, Gravity POWER ENTRY SIDE [1066.8] COND UNIT - AND Condensor UNGROUNDED SURFACES, POWER ENTRY SIDE [914.0] EVAP UNIT - AND Evaporator BLOCK OR CONCRETE WALLS AND OTHER NEC GROUNDED - National Electrical SURFACES, CodePOWER ENTRY SIDE [1066.8] REQ D - Required LEGEND NOTE: CG - Dimensions Center of Gravity are in in. [mm] COND - Condensor EVAP - Evaporator NEC - National Electrical Code REQ D - Required NOTE: Dimensions are in in. [mm] REQUIRED CLEARANCE FOR OPERATION AND SERVICING INCHES [mm] EVAP. COIL ACCESS SIDE [914.0] POWER ENTRY SIDE [914.0] (EXCEPT FOR NEC REQUIREMENTS) UNIT TOP [1219.2] SIDE OPPOSITE DUCTS [914.0] DUCT REQUIRED PANEL CLEARANCE FOR OPERATION AND SERVICING [304.8] * INCHES [mm] *MINIMUM EVAP. COIL DISTANCES: ACCESS SIDE IF UNIT IS PLACED LESS THAN [304.8][914.0] FROM POWER WALL SYSTEM, ENTRY SIDE THEN SYSTEM PERFORMANCE MAYBE COMPROMISE. [914.0] (EXCEPT FOR NEC REQUIREMENTS) UNIT TOP [1219.2] SIDE OPPOSITE DUCTS [914.0] DUCT PANEL [304.8] * *MINIMUM DISTANCES: IF UNIT IS PLACED LESS THAN [304.8] FROM WALL SYSTEM, THEN SYSTEM PERFORMANCE MAYBE COMPROMISE. UNIT ELECTRICAL UNIT WEIGHT UNIT HEIGHT CENTER OF GRAVITY in. [mm] in. [mm] 583A CHARACTERISTICS lb kg A X Y Z / / [940.3].0 [558.8] 14.5 [368.3] 16.0 [406.4] / / , 208/ [991.1].0 [558.8] 15.3 [387.4] 17.6 [447.0] / / , 208/ , [889.5].0 [558.8] 15.3 [387.4] 16.5 [419.1] 8

9 BASE UNIT DIMENSIONS UNIT SIZES REQ D CLEARANCES FOR OPERATION AND SERVICING. in. (mm) Evaporator coil access side (914) Power entry side (except for NEC requirements) (914) Unit top (1219) Side opposite ducts (914) Duct panel (304.8)* *Minimum distances: If unit is placed less than 12 in. (304.8 mm) from wall system, then the system performance may be compromised. LEGEND CG Center of Gravity COND Condenser EVAP Evaporator NEC National Electrical Code REQ D Required NOTE: Dimensions are in mm [in.] REQ D CLEARANCES TO COMBUSTIBLE MAT L. in. (mm) Top of unit (355.6) Duct side of unit (50.8) Side opposite ducts (355.6) Bottom of unit (12.7) Flue panel (914.4) NEC REQ D CLEARANCES. in. (mm) Between units, power entry side (1066.8) Unit and ungrounded surfaces, power entry side (914) Unit and block or concrete walls and other grounded surfaces, control box side (1066.8) UNIT ELECTRICAL UNIT WEIGHT UNIT HEIGHT CENTER OF GRAVITY in. [mm] in. [mm] 583A CHARACTERISTICS lb kg A X Y Z / / , 208/ , [ 990.2] 23.0 [584.2] 16.3 [412.8] 16.6 [421.6] /115/ / , 208/ , [ 990.2] 21.5 [546.1] 16.6 [4.1] 18.0 [457.2] /115/ / , 208/ , [1091.7] 23.5 [596.9] 16.3 [412.8] 17.6 [447.0] 9

10 ROOF CURB DIMENSIONS Screw (NOTE A) HVAC unit base Gasketing inner flange* Screw (NOTE A) HVAC unit base Gasketing inner flange* *Gasketing outer flange *Gasketing outer flange Flashing field supplied Wood nailer* Roofcurb* Flashing field supplied Wood nailer* Roofcurb* Roofing material field supplied Insulation (field supplied) Roofing material field supplied Insulation (field supplied) Cant strip field supplied Duct work field supplied Cant strip field supplied Duct work field supplied Roof Roof *Provided with roofcurb *Provided with roofcurb Roof Curb for Small Cabinet Note A: When unit mounting screw is used, retainer bracket must also be used. Roof Curb for Large Cabinet Note A: When unit mounting screw is used, retainer bracket must also be used. Supply opening (B x C) 44 5/16" (1125.5mm) B Typ. D C Typ. R/A S/A A Gasket around duct Insulated deck pan Long Support Short Support Insulated deck pan Gasket around outer edge Return opening (B X C) C00076 ROOF CURB UNIT SIZE ODS ORDER NUMBER A IN. [MM] B IN. [MM] C IN. [MM] D IN. [MM] CPRFCURB006A00 8 [203] 11 [279] 16-1/2 [419] 28-3/4 [730] CPRFCURB007A00 14 [356] 11 [279] 16-1/2 [419] 28-3/4 [730] CPRFCURB008A00 8 [203] 16-3/16 [411] 17-3/8 [441] 40-1/4 [10] CPRFCURB009A00 14 [356] 16-3/16 [411] 17-3/8 [441] 40-1/4 [10] Notes: 1. Roof curb must be set up for unit being installed. 2. Seal strip must be applied as required to unit being installed. 3. Dimensions in [ ] are in millimeters. 4. Roof curb is made of 16 gage steel. 5. Table lists only the dimensions per part number that have changed. 6. Attach ductwork to curb (flanges of duct rest on curb). 7. Insulated panels: 1-in. thick fiberglass 1 lb. density. 8. Dimensions are in inches. 9. When unit mounting screw is used (see Note A), a retainer bracket must be used as well. This bracket must also be used when required by code for hurricane or seismic conditions. This bracket is available through Micrometl. 10

11 583A CORNER WEIGHTS 1 2 y 4 3 x CORNER # 2.0 ton 2.5 ton 3.0 ton 3.5 ton 4.0 ton 5.0 ton TOTAL WEIGHT SELECTION PROCEDURE (WITH EXAMPLE) I DETERMINE COOLING AND HEATING REQUIREMENTS AT DESIGN CONDITIONS: Given: Required Cooling Capacity (TC)...34,000 Btuh Sensible Heat Capacity (SHC)...25,000 Btuh Required Heating Capacity...60,000 Btuh Condenser Entering Air Temperature F Indoor-Air Temperature...80 F edb 67 F ewb Evaporator Air Quantity CFM External Static Pressure in. wg Electrical Characteristics II SELECT UNIT BASED ON REQUIRED COOLING CAPACITY. Enter Net Cooling Capacities table at condenser entering temperature of 95 F. Unit 583A 036 at 1200 cfm and 67 F ewb (entering wet bulb) will provide a total capacity of 35,000 Btuh and a SHC of 25,200 Btuh. Calculate SHC correction, if required, using Note 4 under Cooling Capacities tables. III SELECT HEATING CAPACITY OF UNIT TO PROVIDE DESIGN CONDITION REQUIREMENTS. In the Heating Capacities and Efficiencies table on page 4, note that the unit 583A will provide 70,000 Btuh with an input of 88,000 Btuh. IV V DETERMINE FAN SPEED AND POWER REQUIRE MENTS AT DESIGN CONDITIONS. Before entering the air delivery tables, calculate the total static pressure required. From the given example, the Wet Coil Pressure Drop Table, and the Filter Pressure Drop table on page 15 and 16, find at 1200 cfm: External static pressure 0.1 in. wg Wet Coil 0.1 in. wg Filter 0.13 in. wg Total static pressure 0.33 in. wg Enter the table for Wet Coil Air Delivery Horizontal and Downflow Discharge on page 15. For 208 v operation, deduct 10% from value given. At 0.33 ESP (external static pressure), the fan will deliver about 1404 cfm at medium speed. The fan speed should be set at medium speed. SELECT UNIT THAT CORRESPONDS TO POWER SOURCE AVAILABLE. The Electrical Data table on page 20 shows that the unit is designed to operate at

12 583A Temp (F) Air Ent Condenser PERFORMANCE DATA NET COOLING CAPACITIES Evaporator Air Cfm/BF 700/ / /0.135 Evaporator Air Ewb (F) TC SHC kw TC SHC kw TC SHC kw TC SHC kw TC SHC kw A--030 Temp (F) Air Ent Condenser Evaporator Air Cfm/BF 875/ / /0.159 Evaporator Air Ewb (F) TC SHC kw TC SHC kw TC SHC kw TC SHC kw TC SHC kw See Legend and Notes on page

13 583A Temp (F) Air Ent Condenser PERFORMANCE DATA (cont) NET COOLING CAPACITIES (cont) Evaporator Air Cfm/BF 1050/ / /0.181 Evaporator Air Ewb (F) TC SHC kw TC SHC kw TC SHC kw TC SHC kw TC SHC kw A Temp (F) Air Ent Condenser Evaporator Air Cfm/BF 15/ / /0.099 Evaporator Air Ewb (F) TC SHC kw TC SHC kw TC SHC kw TC SHC kw TC SHC kw See Legend and notes on page

14 PERFORMANCE DATA (cont) PERFORMANCE DATA (cont) NET COOLING CAPACITIES (cont) 583A-048 NET COOLING CAPACITIES (cont) 583A--048 Evaporator Air Cfm/BF Temp (F) Air 1400/0.050 Evaporator 1600/0.090 Air Cfm/BF 1800/0.120 Temp Entering (F) 1400/0.050 Evaporator 1600/0.085 Air Ewb (F) 1800/0.119 Condenser Air Ent Condenser Evaporator 67 Air Ewb (F) TC SHC TC kw SHC TC kw SHC TC kw SHC TC kw SHC kw TC SHC TC kw SHC kw TC TC SHC SHC kw kw TC SHC kw A--060 Temp (F) Air Ent Condenser Evaporator Air Cfm/BF 1750/ / /0.162 Evaporator Air Ewb (F) TC SHC kw TC SHC kw TC SHC kw TC SHC kw TC SHC kw LEGEND BF Bypass Factor Ewb Entering Wet-Bulb kw Total Unit Power Input SHC Sensible Heat Capacity (1000 Btuh) TC Total Capacity (1000 Btuh) (net) NOTES: 1. Ratings are net; they account for the effects of the evaporator-fan motor power and heat. 2. Direct interpolation is permissible. Do not extrapolate. 3. The following formulas may be used: t = t ldb edb sensible capacity (Btuh) 1.10 x cfm t lwb = Wet-bulb temperature corresponding to enthalpy of air leaving evaporator coil (h lwb) total capacity (Btuh) h lwb = hewb 4.5 x cfm Where: h ewb = Enthalpy of air entering evaporator coil 4. The SHC is based on 80 F edb temperature of air entering evaporator coil. Below 80 F edb, subtract (corr factor x cfm) from SHC. Above 80 F edb, add (corr factor x cfm) to SHC. Correction Factor = 1.10 x (1 BF) x (edb 80). 14

15 PERFORMANCE DATA (cont) DRY COIL AIR DELIVERY* HORIZONTAL AND DOWNFLOW DISCHARGE UNIT SIZES (Deduct 10% for 208 Volts) 230 AND 460 VOLT Unit External Static Pressure (in. wg) 583A Motor Speed Low Watts Cfm Med Watts Cfm High Watts Cfm Low Watts Cfm Med Watts Cfm High Watts Cfm Low Watts Cfm Med Watts Cfm High Watt Cfm Low Watts Cfm Med Watts Cfm High Watts Cfm Low Watts Cfm Med Watts Cfm High Watts Cfm Low Watts Cfm Med Watts Cfm High Watts Cfm *Air delivery values are without air filter and are for dry coil. (See Wet Coil Pressure Drop table.) NOTE: Deduct field-supplied air filter pressure drop and wet coil pressure drop to obtain external static pressure available for ducting. FILTER PRESSURE DROP (In. wg) FILTER SIZE CFM X 20 X X 24 X X 30 X

16 PERFORMANCE DATA (cont) 583A WET COIL PRESSURE DROP UNIT SIZE 583A AIRFLOW (cfm) PRESSURE DROP (in. wg) ECONOMIZER/1-in. FILTER PRESSURE DROP (in. wg) UNIT 583A PRESSURE DROP OUTDOOR SOUND: ONE-THIRD OCTAVE BAND DATA DECIBELS UNIT 583A Frequency (Hz) Bels Sound Levels (1 bel = 10 decibels) 16

17 PERFORMANCE DATA (cont) HIGH ALTITUDE COMPENSATION NATURAL GAS ONLY ORIFICE CONVERSION 3.5 in. WC MANIFOLD PRESSURE* ALTITUDE (ft) INPUT (Btuh) OUTPUT (Btuh) ORIFICE NUMBER 40,000 31,000 #44 60,000 46,000 #38 90,000 70,000 #38 115,000 92,000 #33 130, ,000 #31 32,075 24,858 #48 48,547 37,219 #42 72,820 56,638 #42 90,094 72,075 #37 102,630 81,315 #34 * As the height above sea level increases, there is less oxygen per cubic ft of air. Therefore, heat input rate should be reduced at higher altitudes. Orifices available through your distributor. LIQUID PROPANE ONLY ORIFICE CONVERSION 3.5 in. wg MANIFOLD PRESSURE* ALTITUDE (ft) INPUT (Btuh) OUTPUT (Btuh) ORIFICE NUMBER 40,000 31,000 #50 57,000 43,720 #46 85,500 66,520 #46 115,000 92,000 #42 127, ,580 #41 33,834 26,1 #52 49,238 37,766 #48 73,856 57,461 #48 94,571 75,657 #44 101,284 80,214 #43 * As the height above sea level increases, there is less oxygen per cubic ft of air. Therefore, heat input rate should be reduced at higher altitudes. Orifices available through your distributor. 17

18 TYPICAL PIPING AND WIRING Vertical Discharge INDOOR THERMOSTAT RETURN AIR TOP COVER FROM POWER SOURCE NEC National Electrical Code FROM GAS LINE Horizontal Discharge *NEC - NATIONAL ELECTRICAL CODE DISCONNECT PER NEC* Horizontal Discharge 18

19 APPLICATION DATA 1. Condensate trap A 2-in. condensate trap must be field supplied. 2. Ductwork Secure downflow discharge ductwork to roof curb. For horizontal discharge applications, attach ductwork to unit with flanges. 3. To convert a unit to downflow discharge Units are equipped with factory-installed inserts in the down-flow openings. Removal of the inserts is similar to removing an electrical knock-out. Use an accessory duct cover to seal the horizontal discharge openings in the unit. Units installed in horizontal discharge orientation do not require duct covers. 4. Maximum cooling airflow To minimize the possibility of condensate blow-off from the evaporator, airflow through the units should not exceed 450 cfm per ton. 5. Minimum cooling airflow The minimum cooling airflow is 350 cfm per ton. 6. Minimum ambient cooling operation temperature All standard units have a minimum ambient operating temperature of 40 F. With accessory low ambient temperature kit, units can operate at temperatures down to 0 F. 7. Minimum temperature Air entering the heat exchanger in heating mode must be a minimum of 50 F continuous and/or 45 F intermittent. 19

20 ELECTRICAL DATA VOLTAGE RANGE OUTDOOR FAN MOTOR INDOOR FAN MOTOR UNIT COMPRESSOR SIZE V-PH-Hz POWER SUPPLY 583B Min Max RLA LRA FLA FLA MCA / MAX FUSE OR CKT BKR 208/ / / / / / / / / / LEGEND FLA Full Load Amps LRA Locked Rotor Amps MCA Minimum Circuit Amps MOCP Maximum Overcurrent Protection RLA Rated Load Amps *Heater capacity (KW) based on heater voltage of 208v, 240v, & 480v. If power distribution voltage to unit varies from rated heater voltage, heater KW will vary accordingly. NOTES: 1. In compliance with NEC (National Electrical Code) requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be Power Supply fuse. The CGA (Canadian Gas Association) units may be fuse or circuit breaker. 2. Minimum wire size is based on 60 C copper wire. If other than 60 C wire is used, or if length exceeds wire length in table, determine size from NEC. 3. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percentage of voltage imbalance. % Voltage imbalance max voltage deviation from average voltage = 100 x average voltage EXAMPLE: Supply voltage is AB = 452 v BC = 464 v AC = 455 v Average Voltage = = 3 = 457 Determine maximum deviation from average voltage. (AB) =5v (BC) =7v (AC) =2v Maximum deviation is 7 v. Determine percent of voltage imbalance. 7 % Voltage Imbalance = 100 x 457 = 1.53% This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%. IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately. 20

21 TYPICAL WIRING SCHEMATIC 208/ SHOWN LEGEND AHA Adjustable Heat Anticipator BR Blower Relay C Contactor CAP Capacitor COMP Compressor Motor CR Combustion Relay EQUIP Equipment FS Flame Sensor FU Fuse GND Ground GVR Gas Valve Relay HS Hall Effect Sensor HV High Voltage Transformer TRAN Transformer I Ignitor IDM Induced-Draft Motor IFM Indoor-Fan Motor IGC Integrated Gas Unit Controller LS Limit Switch MGV Main Gas Valve NEC National Electrical Code OFM Outdoor-Fan Motor QT Quadruple Terminal RS Rollout Switch TRAN Transformer Field Splice Terminal (Marked) Terminal (Unmarked) Splice Splice (Marked) Factory Wiring Field Control Wiring Field Power Wiring Accessory or Optional Wiring To Indicate Common Potential Only, Not to Represent Wiring NOTES: 1. If any of the original wires furnished are replaced, it must be replaced with type 90 degree C wire or its equivalent. 2. See Trade Prices for thermostat and subbases. 3. Use 75 degree C copper conductors for field installation. 4. For high speed IFM, disconnect RED wire from IGC terminal BM and connect BLK wire from IFM. For medium speed, disconnect RED wire from IGC terminal BM and connect BLU wire from IFM. 5. Models 583A sizes have LS1 and LS2 wired in series. Models 583A sizes have LS1 only. 21

22 TYPICAL WIRING SCHEMATIC 208/ SHOWN AHA Adjustable Heat Anticipator BR Blower Relay C Contactor CAP Capacitor COMP Compressor Motor CR Combustion Relay CS Centrifugal Switch EQUIP Equipment FS Fusible Link FU Fuse GND Ground GV Gas Valve GVR Gas Valve Relay HS Hall Effect Sensor HV High Voltage I Ignitor IDM Induced-Draft Motor IFC Indoor-Fan Contactor IFM Indoor-Fan Motor IGC Integrated Gas Unit Controller L1 Line LS Limit Switch LS1 Limit Switch MGV Main Gas Valve LEGEND NEC National Electrical Code OFM Outdoor-Fan Motor QT Quadruple Terminal RS Rollout Switch SEN Sensor SW Switch TRAN Transformer Field Splice Terminal (Marked) Terminal (Unmarked) Splice Splice (Marked) Factory Wiring Field Control Wiring Field Power Wiring Accessory or Optional Wiring To Indicate Common Potential Only, Not to Represent Wiring NOTES: 1. If any of the original wires furnished are replaced, they must be replaced with type 90 degree C wire or its equivalent. 2. See Trade Prices for thermostat and subbases. 3. Use 75 degree C copper conductors for field installation. 4. For high speed IFM, disconnect RED wire from IGC terminal BM and connect BLK wire from IFM. For medium speed, disconnect RED wire from IGC terminal BM and connect BLU wire from IFM.

23 TYPICAL WIRING SCHEMATIC SHOWN LEGEND AHA Adjustable Heat Anticipator NEC BR Blower Relay OFM C Contactor QT CAP Capacitor RS COMP Compressor Motor SEN CR Combustion Relay SW CS Centrifugal Switch TRAN EQUIP Equipment FS Fusible Link FU Fuse GND Ground GV Gas Valve GVR Gas Valve Relay HS Hall Effect Sensor HV High Voltage I Ignitor IDM Induced-Draft Motor IFC Indoor-Fan Contactor IFM Indoor-Fan Motor IGC Integrated Gas Unit Controller L1 Line LS Limit Switch LS1 Limit Switch MGV Main Gas Valve National Electrical Code Outdoor-Fan Motor Quadruple Terminal Rollout Switch Sensor Switch Transformer Field Splice Terminal (Marked) Terminal (Unmarked) Splice Splice (Marked) Factory Wiring Field Control Wiring Field Power Wiring Accessory or Optional Wiring To Indicate Common Potential Only, Not to Represent Wiring NOTES: 1. If any of the original wires furnished are replaced, they must be replaced with type 90 degree C wire or its equivalent. 2. See Trade Prices for thermostat and subbases. 3. Use 75 degree C copper conductors for field installation. 4. For high speed IFM, disconnect RED wire from IGC terminal BM and connect BLK wire from IFM. For medium speed, disconnect RED wire from IGC terminal BM and connect BLU wire from IFM. 23

24 CONTROLS OPERATING SEQUENCE Heating When the thermostat calls for heating, terminal W is energized, starting the induced-draft motor. When the halleffect sensor on the induced-draft motor senses that it has reached the required speed, the burner ignition sequence begins. The indoor (evaporator) fan motor (IFM) is energized 45 seconds after flame is established. When the thermostat is satisfied and W is deenergized, the IFM stops after a 45-second time-off delay. Cooling When the system thermostat calls for cooling, 24 V is supplied to the Y and G terminals of the thermostat. This completes the circuit to the contactor coil (C) and indoor (evaporator) fan relay (IFR). The normally open contacts of C close and complete the circuit through compressor motor (COMP) to outdoor (condenser) fan motor (OFM). Both motors start instantly. The set of normally open contacts of IFR close and complete the circuit through IFM. The IFM starts instantly. On the loss of the thermostat call for cooling, 24 v is removed from both the Y and G terminals (provided the fan switch is in the AUTO position) deenergizing the compressor contactor and opening the contacts supplying power to compressor/ofm. After a 30-second delay, the IFM shuts off. If the thermostat fan selector switch is in the ON position, the IFM will run continuously. NOTE: On units with a Time Guard II device: once the compressor has started and then stopped, it cannot be restarted again until 5 minutes have elapsed. 24

25 GUIDE SPECIFICATIONS PACKAGED GAS HEATING/ELECTRIC COOLING UNITS CONSTANT VOLUME APPLICATION HVAC GUIDE SPECIFICATIONS SIZE RANGE: 2 TO 5 TONS, NOMINAL COOLING 40,000 TO 130,000 BTUH, NOMINAL HEATING INPUT BRYANT MODEL NUMBER: 583A PART 1 GENERAL SYSTEM DESCRIPTION Outdoor rooftop mounted, gas heating/electric cooling unit utilizing a scroll compressor for cooling duty. Unit shall discharge supply air vertically or horizontally as shown on contract drawings. Condenser fan/coil section shall have a draw-thru design with vertical discharge for minimum sound levels. QUALITY ASSURANCE A. Unit shall be rated in accordance with ARI Standards 210/ and B. Unit shall be designed in accordance with UL Standard C. Unit shall be manufactured in a facility registered to ISO 9001 manufacturing quality standard. D. Unit shall be UL listed and c-ul certified as a total package for safety requirements. E. Roof curb shall be designed to conform to NRCA Standards. F. Insulation and adhesives shall meet NFPA 90A requirements for flame spread and smoke generation. G. Cabinet insulation shall meet ASHRAE Standard 62P. DELIVERY, STORAGE AND HANDLING Unit shall be stored and handled per manufacturer s recommendations. PART 2 PRODUCTS EQUIPMENT A. General: Factory-assembled, single-piece, heating and cooling unit. Contained within the enclosure shall be all factory wiring, piping, controls, refrigerant charge (R-), and special features required prior to field start-up. B. Unit Cabinet: 1. Unit Cabinet shall be constructed of phosphated, zinc-coated, pre-painted steel capable of withstanding 500 hours in salt spray. 2. Normal service shall be through a single removable cabinet panel. 3. The unit shall be constructed on a rust proof unit base that has an externally trapped, integrated sloped drain. 4. Evaporator fan compartment top surface shall be insulated with a minimum 1/2-in. thick, flexible fiberglass insulation, coated on the air side and retained by adhesive and mechanical means. The evaporator wall sections will be insulated with a minimum semi-rigid foil-faced board capable of being wiped clean. Aluminum foil-faced fiberglass insulation shall be used in the entire indoor air cavity section. 5. Unit shall have a field-supplied condensate trap. C. Fans: 1. The evaporator fan shall be 3-speed, direct-drive, as shown on equipment drawings. 2. Fan wheel shall be made from steel, and shall be double-inlet type with forward curved blades with corrosion resistant finish. Fan wheel shall be dynamically balanced. 3. Condenser fan shall be direct drive propeller type with aluminum blades riveted to corrosion resistant steel spiders, be dynamically balanced, and discharge air vertically. D. Compressor: 1. Fully hermetic compressors with factory-installed vibration isolation. 2. Scroll compressors shall be standard on all units. E. Coils: Evaporator and condenser coils shall have aluminum plate fins mechanically bonded to seamless copper tubes with all joints brazed. (Copper/copper and vinylcoated construction available as option). Tube sheet openings shall be belled to prevent tube wear. F. Heating Section: 1. Induced-draft combustion type with energy saving direct spark ignition system and redundant main gas valve. 2. Induced-draft motors shall be provided with solidstate hall-effect sensor to ensure adequate airflow for combustion. 3. The heat exchangers shall be constructed of aluminized steel for corrosion resistance. 4. Burners shall be of the in-shot type constructed of aluminum coated steel. 5. All gas piping and electric power shall enter the unit cabinet at a single location. G. Refrigerant Components: Refrigerant expansion shall be of the fixed orifice feed type. H. Filters: Filter section shall consist of field-installed, throwaway, 1-in. thick fiberglass filters of commercially available sizes. I. Controls and Safeties: 1. Unit controls shall be complete with a selfcontained low voltage control circuit. 2. Compressors shall incorporate a solid-state compressor protector that provides reset capability. J. Operating Characteristics: 1. Unit shall be capable of starting and running at 125 F ambient outdoor temperature per maximum load criteria of ARI Standard Compressor with standard controls shall be capable of operation down to 40 F ambient outdoor temperature. 3. Units shall be provided with fan time delay to prevent cold air delivery before the heat exchanger warms up. 4. Unit shall be provided with 30-second fan time delay after the thermostat is satisfied. K. Electrical Requirements: All unit power wiring shall enter the unit cabinet at a single location. 25

26 GUIDE SPECIFICATIONS continued L. Motors: 1. Compressor motors shall be of the refrigerant-cooled type with line-break thermal and current overload protection. 2. All fan motors shall have permanently lubricated bearings, and inherent, automatic reset, thermal overload protection. 3. Condenser fan motor shall be totally enclosed. M. Special Features: 1. Grille: Wire grille shall be standard on all units. Louvered grille shall be available as a factory-installed option to provide hail guard and vandalism protection. 2. Coil Options: Shall include factory-installed optional copper/ copper and vinyl-coated refrigerant coils. 3. Economizer: a. Economizer controls capable of providing free cooling using outside air. b. Equipped with low leakage dampers not to exceed 3% leakage, at 1.0 in. wg pressure differential. c. Spring return motor shuts off outdoor damper on power failure. 4. Flat Roof Curb: Curbs shall have seal strip and a wood nailer for flashing and shall be installed per manufacturer s instructions. 5. Manual Outdoor Air Damper: Package shall consist of damper, birdscreen, and rainhood which can be preset to admit outdoor air for yearround ventilation. 6. Thermostat: To provide for one-stage heating and cooling in addition manual or automatic changeover and indoor fan control. 7. Natural-to-Propane Conversion Kit: Shall be complete with all required hardware to convert to liquid propane (LP) operation. 8. Low Ambient Package: Shall consist of a solid-state control and condenser coil temperature sensor for controlling condenser-fan motor operation, which shall allow unit to operate down to 0 F outdoor ambient temperature. 9. Filter Rack Kit: Shall provide filter mounting for downflow or horizontal applications. 10. Controls Upgrade Kit: Shall provide high and low pressure safety protection. 11. Square-To-Round Duct Transitions ( ): Shall have the ability to convert the supply and return openings from rectangular to round. 12. Compressor Protection: Solid-state control shall protect compressor by preventing short cycling. 13. Crankcase Heater: Shall provide anti-floodback protection for low-load cooling applications. 14. High Altitude Kit: Shall consist of natural gas orifices to compensate for gas heat operation at 2001 to 6000 ft above sea level. 15. Low NO x : Shall provide NO x reduction to values below 40 nanograms/joule to meet California emission requirements. 16. Compressor Hard Start Kit (single phase units only): Shall provide additional starting torque for single-phase compressors. 26

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