MODELS. This equipment complies with the requirements of Directives 89/336/EEC and 73/23/EEC as amended by 93/68/EEC.

Transcription

1 SERVICE MANUAL SJ-48H-S S0653SE55BPWI REFRIGERATOR-FREEZER MODELS SJ-48H-S In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used. This equipment complies with the requirements of Directives 89/336/EEC and 73/3/EEC as amended by 93/68/EEC. DESTINATION... E, I Refrigerant; HFC-34a Refer to "HFC-34a COOLING UNIT" Service Manual for handling this refrigerant. TABLE OF CONTENTS page ENERGY LABEL... INSTALLATION... SPECIFICATIONS...3 THE FICHE...4 DESIGNATION OF VARIOUS PARTS... 5 LIST OF ELECTRICAL PARTS... 6 WIRING DIAGRAM...7 FUNCTIONS...9 MODIFICATION PROCEDURE OF THE DOOR OPEN SIDE... ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS... 4 COOLING UNIT...0 REPLACEMENT PARTS LIST... SHARP CORPORATION

2 ENERGY LABEL Usage of "the ENERGY LABEL" When displaying this refrigerator in the shop-window, attach the "ENERGY LABEL" to it in the following procedure. "ENERGY LABEL (DATA)" (This label is in Operation manual) Fix the data part of "ENERGY LABEL (DATA)" on the data part of "ENERGY LABEL (BASE)" E A B C D E F G Data part "ENERGY LABEL (BASE)" of each language Refrigerator INSTALLATION Free standing type To ensure adequate ventilation for this refrigerator, install with 6 cm space at the rear and both sides, with a minimum space of 9 cm above the refrigerator. 9cm 6cm 6cm This refrigerator shall be used under the ordinary place condition between +5 C and +43 C of ambient temperature, and also not be left under -0 C for long days. To be used this refrigerator within the range of the rated voltage ±0%.

3 SPECIFICATIONS SJ-48H-S Items SJ-48H SJ-5H SJ-55H Type -Door -Door -Door Outer dimensions Height 60mm(63.8") 700mm(66.9") 80mm(7.7") (Including spacer) Width 735mm(8.9") 735mm(8.9") 735mm(8.9") Depth 705mm(7.8") 705mm(7.8") 705mm(7.8") Rated storage volume 434 liter (5.3 cu.ft) 464 liter (6.4 cu.ft) 509 liter (8.0 cu.ft) F: 39 liter (4.9 cu.ft) F: 39 liter (4.9 cu.ft) F: 39 liter (4.9 cu.ft) R: 95 liter(0.4 cu.ft) R: 35 liter(.5 cu.ft) R: 370 liter(3. cu.ft) Rated gross volume 475 liter (6.8 cu.ft) 505 liter (7.8 cu.ft) 550 liter (9.4 cu.ft) F: 63 liter (5.8 cu.ft) F: 63 liter (5.8 cu.ft) F: 63 liter (5.8 cu.ft) R: 3 liter(.0 cu.ft) R: 34 liter(.0 cu.ft) R: 387 liter(3.6 cu.ft) Defrosting System Heater system Start Automatic Finish Automatic Temperature control Automatic (Adjustable) No-frost freezer Yes Interior lamp Caster 4 Evaporating pan Refrigerator Refrigerator shelf S Compartment Refrigerator shelf L Glass shelf Fruit and Vegetable case Egg pocket Egg holder Bottle pocket Free pocket Chilled case Freezer Freezer shelf L Compartment Freezer shelf S Ice cube maker Twin ice cube maker Ice cube box Deodorizing system No COLOR Items SJ-48H-S,, Outside color White Inside color White SOURCE, RATING AND NET WEIGHT Items SJ-48H SJ-5H SJ-55H Rated voltage (V) 0/30/40 Rated frequency (Hz) 50 Climate class T Rated input (W) 7/78/84 8/86/90 Rated input of heating elements (W) 37/50/63 Refrigerant (Charging quantity) HFC-34a(5g) HFC-34a(30g) Net Weight (kg) OPTIONAL ITEM SJ-L85HD (REFRIGERATOR HINGE KITS). For changing the door to left side opening. 3

4 THE FICHE (according to ANNEX : 94//EC) NO Trade mark Model name Type Energy efficiency class Eco-award mark Energy consumption (0V 50Hz at 5 C) Items Description Remarks Net storage volume of fresh food storage compartment Net storage volume of fresh frozen food storage compartment Star rating of frozen food compartment SJ-48H Category; 7 Refrigerator/ Freezer E 864 kwh/year 304 L 39 L 4-STAR SJ-5H Category; 7 Refrigerator/ Freezer E 864 kwh/year 334 L 39 L 4-STAR SJ-55H Category; 7 Refrigerator/ Freezer E 934 kwh/year 38 L 39 L 4-STAR 880/9 EN53 0 No frost 3 4 Temperature rise time Freezing capacity Climate class Noise No frost No frost No frost 7 h 7 h 7 h 8 kg /4h 8 kg /4h 8 kg /4h T T T 4 db(a) re pw 4 db(a) re pw 4 db(a) re pw 86/594/EEC db(a) re pw 4

5 DESIGNATION OF VARIOUS PARTS SJ-48H-S Figure D-. External Description The names in parenthesis are the denominations used in the REPLACEMENT PARTS LIST.. Freezer shelf (LARGE) (Freezer tray L). Freezer temp. control knob 3. Freezer shelf (SMALL) (Freezer tray S) 4. Ice cube maker 5. Ice cube box (Ice storage box) 6. Chilled case 7. Light (Lamp) 8. Refrigerator temp. control knob 9. Reversible shelf (SMALL) (Ref. tray ass'y) (SJ-5H, SJ-55H only) 0. Reversible shelf (LARGE) (Ref. tray L ass'y) (SJ-48H, SJ-5H, SJ-55H ). Three position adjustable shelf (Free set shelf). Glass shelf 3. Fruit and Vegetable crisper (Vegetable case) 4. Evaporating pan & Cover 5. Caster 6. Adjustable feet (Adjustable leg ass'y) 7. Fan switch 8. Fan & light switch 9. Freezer pocket (F door pocket HS) 0. Magnetic door seal (Door packing). Egg holder (Egg tray). Egg pocket (Egg pocket HS) 3. Free pocket (Utility pocket HS) (SJ-48H, SJ-5H, SJ-55H ) 4. Bottle pocket (Bottle pocket HS) Upper hinge cover Hot pipe Freezer temp. control knob Hot pipe Freezer compartment Mark: Cold air flow Propeller fan Fan motor Defrost thermostat Evaporator Defrost heater Refrigerator compartment Timer Damper thermostat Refrigerator temp. control knob Drain pipe Evaporating pan cover (Ventilating grille) Evaporating pan Adjustable leg ass'y (Adjustable leg) Vegetable case Compressor Starting relay, Overload relay(protector) Sub condenser Caster Figure D-. Constructions This figure shows SJ-5H. 5

6 LIST OF ELECTRICAL PARTS ITEMS TYPE NAME RATING SPECIFICATIONS F-Thermostat MM V 3A (At normal notch)on/off : -7/- C Defrost thermo. US-60S 50V 8A Open/Close : 0/ C Thermo. fuse MGT4A V 0A Working temp. : 7 C Fan motor 3R00044B 0-40V 50Hz Working with ø00 fan Defrost heater MM6-405 at 30V 50W(0-40V) Door switch MM-7B0 50V 0.5A 3 terminals push-button type Damper thermostat MM-69 Open/Close : 0.5/-4 C Defrost timer TMDF904FD 0-40V Integration type 50Hz Cycle time : 0.8 hours(50hz) Delay time : 4.3 min.(50hz) Lamp socket 50V A E-(Hard plastic body type) Lamp 40V 0W E- SJ-5H, SJ-55H Compressor GL-99BH 0-40V/50Hz Cooling capacity : 0kcal/h(50Hz) Main/Aux. coil : 8.5/5.0Ω(at 0 C) Starting relay PTH490D35AS 4Ω±0% 40N30-T Protector 4TM308NFBYY Open/ Close : 0/6 C Running capacitor 400VAC 6µF SJ-48H Compressor GL-90BH 0-40V/50Hz Cooling capacity : 9kcal/h(50Hz) Main/Aux. coil : 8.8/7.7Ω(at 0 C) Starting relay PTH490D35AS 4Ω±0% 40N30-T Protector 4TM76NFBYY Open/ Close : 0/6 C Running capacitor 400VAC 6µF COIL POSITION OF COMP. Common Aux. coil Main coil 6

7 WIRING DIAGRAM SJ-48H-S Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set. G Br O Y R P B Bk S-B G-Y W (G-Y) : GRAY : BROWN (live) : ORANGE : YELLOW : RED : PINK : BLUE (neutral) : BLACK : SKY-BLUE : GREEN-YELLOW (earth) : WHITE 3PIN PLUG/ CORD L N (Br) L INTERIOR LIGHT (S-B) FAN MOTOR (O) DOOR SWITCH FM CONNECTED IN TERMINAL BOX CONNECTOR THERMOSTAT (P) (R) DEFROST HEATER (Bk) TIMER TM THERMO. FUSE (W) (G) OVERLOAD RELAY (Bk) (B) DEFROST THERMOSTAT N STARTING RELAY M A C RUNNING CAPACITOR COMPRESSOR Figure W-. Wiring Diagram 7

8 FREEZER (E.V cov. ass'y) (C-part. ass'y) Fan motor Defrost thermo. FM F-thermostat Thermo. fuse Defrost heater Door switch 3(Push close) 4(Push open) 3 4 C(LR-09-V) C(ELR-0V) (O) (P) (Br) (Bk) (W) C3(ELR-06V) (O) (S-B) (G) (B) (R) (W) (Y) (B) REFRIGERATOR (RC-box ass'y) Defrost timer TM Lamp 3 4 L C4(LR-09-V) (R) (G) (P) (Br) (Bk) (Y) (S-B) MACHINE ROOM Terminal box CE- CE-5 CE- (Br) (B) (G) G Br O Y R P B Bk S-B G-Y W : GRAY : BROWN (live) : ORANGE : YELLOW : RED : PINK : BLUE (neutral) : BLACK : SKY-BLUE : GREEN-YELLOW (earth) : WHITE Source plug Running capacitor (G-Y) Terminal cover Overload relay L E N Starting relay C Compressor M A Figure W-. Electric Accessories Layout 8

9 FUNCTIONS SJ-48H-S. ADJUSTABLE TEMPERATURE CONTROL () Temperature control of freezer Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and allows the freezer temperature to keep at a suitable temperature. However adjust the freezer temp. control knob as follows depending upon the storing condition of foods. 3 MIN MED MAX Coldest FREEZER TEMP. CONTROL Figure F-. KNOB SETTING MAX(Coldest) MED MIN PURPOSE For making ice rapidly or fast freezing. When restocking with fresh food. For normal freezing. For storing frozen food for a short period (up to one month). When frozen food or ice cream is not stored. () Temperature control of refrigerator Damper-thermostat senses temperature of the refrigerator and changes the opening angle of the damper automatically. However, as the Damper-thermostat has no function to switch on or off the compressor and cool air circulating fan, the freezer temperature control causes temperature in the refrigerator to vary to some extent. However, adjust the refrigerator temp. control knob as follows depending upon the cooling condition. NOTE: 3 MIN MED 4 Figure F CHILLED ZONE 7 Coldest REFRIGERATOR TEMP. CONTROL KNOB SETTING CHILLED ZONE (Coldest) MED MIN PURPOSE For keeping freshness of food longer. When the refrigerator does not provide sufficient cooling. For normal operation. When the refrigerator provides excessive cooling. The refrigerator temperature is affected also by the freezer temperature. If the freezer temp. control knob is set at the position "MAX", the temperature tends to be lower than the following values, and if set at near the position "MIN", temperature tends to be higher. If the refrigerator is operated for a long time with the freezer temperature control sets the "MAX" position, foods stored in the refrigerator compartment may also freeze. When refrigerator temperature control sets to the "CHILLED ZONE", some foods stored may freeze. In this case adjust control set back to the "MED" position. When refrigerator temperature control sets to the "CHILLED ZONE", some foods stored in fresh cases may also become frozen. (3) Reference value of temperature SETTING OF FREEZER TEMP. CONTROL KNOB Freezer temperature MAX (Coldest) Approx. - C MED Approx. -8 C MIN Approx. -5 C SETTING OF REFRIGERATOR TEMP. CONTROL KNOB Refrigerator temperature CHILLED ZONE (Coldest) Approx. 0 c MED Approx. 3 c MIN Approx. 6 c The values shown above refer to the measurement carried out center area and /3 of overall height from the bottom at each of the refrigerator and the freezer after machine has been operated at an ambient temperature of 30 C with no food stored and the door closed until the temperature is stabilized. The values vary depending upon frequency of opening and closing the door, ambient temperature, amount of stored foods and manner of storing foods. 9 Chilled room temperature Approx. -3 c Approx. c Approx. 4 c The values shown above refer to the case where the freezer temp. control knob is set at "MED".

10 . DEFROSTING () No defrosting operation is necessary No defrosting operation is necessary. As this machine is so designed that a built-in evaporator cools air and a fan circulates cooled air, neither the freezer nor the refrigerator is frosted, though the evaporator is frosted. The frosted evaporator is defrosted automatically due to the function of defrosting timer and heater, requiring no defrosting operation. () Where is melted ice brought. Melted ice is brought into the evaporating pan at the bottom of the set and is evaporated here by the heat of sub condenser.. Be sure to use the evaporating pan as inserted so as to be level with the outer case. (3) The following circuit diagrams in the table show automatic defrosting function of the refrigerator with timer and defrost thermostat. Operation Electric diagram Description. Cooling (Normal) SOURCE Defrost thermostat ON Thermostat Defrost thermostat (ON) Figure F-3. Compressor running Timer motor running Timer contact Thermo. fuse Defrost heater TM Timer motor COMP Compressor The integration timer integrates running time of the compressor. When it reaches 0 hours 50 min. at 50Hz, the timer contact is changed to start defrosting.. Defrosting (Time 0 to 30 min.) SOURCE Defrost thermostat ON Thermostat Defrost thermostat (ON) Compressor stops Timer motor stops Timer contact Thermo. fuse Defrost heater TM Timer motor COMP Compressor The timer contact is changed to start defrosting, the timer motor stops, and power is supplied to the defrost heater. It takes about 0 to 30 min. to defrost. When little frosted, the defrosting takes little time. When much frosted, the def- rosting takes much time. Figure F Drain (Time approx. 5 min.) SOURCE Defrost thermostat OFF Thermostat Defrost thermostat (OFF) Compressor stops Timer motor running Timer contact Thermo. fuse Defrost heater TM Timer motor COMP Compressor When the defrost thermostat becomes OFF, the timer motor starts running. During the operation time(4 min. 0sec. /50Hz) defrosted water is drained outside the refrigerator. Figure F Restart SOURCE Defrost thermostat OFF Thermostat Defrost heater Defrost thermostat (OFF) Compressor running Timer motor stops Timer contact Thermo. fuse TM Timer motor COMP Compressor Timer contact is changed to cooling operation and the compressor starts running and the timer motor stops. Defrost thermostat contact becomes ON when it's cooled. And the timer motor starts running. (Figure F-3.) Figure F-6. 0

11 (4) As a reference to determine the causes of trouble, malfunction and phenomena are described below. Refer to the following when repairing.. Disconnection of defrost heater As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is started, the freezer temperature rises and a portion of ice and stored foods are melted.. Melted thermo. fuse or opened-circuit due to the defect of defrost thermostat. When the above mentioned trouble occurs in cooling operation, the timer motor does not run, defrosting will not take place, and consequently freezing is caused. In the above mentioned condition, when the timer shaft is turned by hand to defrost, the timer motor runs during the operation time. However, the motor stops from the time when the contact is changed, and freezing causes. NOTE: As the thermo. fuse assembly is intended to prevent dangers, do not use it under shorted condition even for a short period. 3. DEW PREVENTION The hot pipe, namely D.P.-condenser, is arranged around the flange part of cabinet and the C-partition plate, preventing dew from being generated on the cabinet. NOTE: D.P.-condenser pipe may be felt hot if touched by hand while the compressor is in operation. If you are asked about this, please explain that the hot pipe serve to prevent the dew generation. Hot pipe Figure F INSPECTION OF INITIAL STARTING () Inspection of cooling unit. Set the temperature control knob to "MAX" and check that the compressor starts to operate.. Depress the door switch to run the fan and check that cool air is blown out of the cold air outlet of the freezer and the refrigerator. 3. When the compressor does not work, check that the timer is not set to "defrost" position. 4 It takes about an hour and a half or two hours to put food in the refrigerator after starting operation. NOTE: After return the temperature control knob to "MED" position. When the refrigerator is operated initially after installed, the compressor may vibrate excessively for to min. However, vibration becomes normal if it is continuously operated. () Inspection of defrost device Operate the refrigerator for 0 to 30 min. and then check the defrost device in the following procedures : Allow 5 min. to restart the compressor since immediate starting after stopping will cause unsmooth operation.. Turn the timer shaft clockwise with a screw driver. At this time, make certains the timer clinks and the compressor stops.. After more than 5 min., turn the shaft further to operate. Make certain cooling operation is started again. NOTE: It's not necessary to switch the timer by changing of source frequency (50Hz, 60Hz).

12 MODIFICATION PROCEDURE OF THE DOOR OPEN SIDE It is possible to change the door to left side opening. To modify the door to left side opening, REFRIGERATOR HINGE KITS (for left side opening) SJ-L85HD (optional item )is necessary. SJ-L85HD OPERATION MANUAL REFRIGERATOR HINGE KITS (for left side opening) Model SJ-L85HD These kits are used to change the refrigerator doors from right to left opening. If you wish to change the door to left opening for some reason, such as restricted installation space, ask your authorized service agent for this modification. Parts list A Bottom hinge L B Stopper spring L (for upper door) C Stopper spring L (for lower door) D Nylon bearing (for upper door) E Nylon bearing (for lower door) F Bearing cap G Screw cover ( pieces) H Screw cover J Silicon grease Tools required Cross head and flat blade screwdrivers Socket wrench or spanner (8 mm) (The socket wrench or spanner is used to detach and attach hinges.) Caution Caution should be taken when handling the doors. These are heavy and could cause personal injury if mis-handled. Always tighten screws securely. Reattach the door paying careful attention to the door alignment. Failure to fit the door correctly might cause cooling air to leak out and lower the refrigerating capability. Fitting Instruction Symbols used in the drawing have the following meanings. - 8 : Modification procedure No. : Detach/Attach : Move. Remove the evaporating pan cover, upper hinge cover, and screw covers. (Carefully remove the upper hinge cover using a screwdriver, making sure that the door cap is not damaged.). Remove the upper hinge and detach the upper door. (To remove the door, lift it off the center hinge.) 3. Remove the center hinge and lift the lower door off the bottom hinge. 4. Remove the bottom hinge and spacer. 5. Remove the nylon bearing and bearing cap on the top of each door and attach the parts D, E, and F. 6. Remove the door stopper and stopper spring on the bottom of each door. 7. Remove the screw on the left of the door bottom and make a hole with a screwdriver for the insertion of the stopper spring. 8. Attach each door stopper and the parts B and C. 9. Apply silicon grease J to the shaded portion of the part A and attach it to the left side together with the spacer. 0. Insert the lower door and fit the center hinge. If the washer is provided, install it ON top. Tighten the screws temporarily.. Fit the upper door and attach the upper hinge. Tighten the screws temporarily.. Adjust the alignment of the door. Ensure that the gap between the cabinet and door cap is.3 mm. Tighten the upper hinge screws. 3. Secure the upper door. Open the lower door and tighten the center hinge screws. (No drawing is provided.) 4. Check that the distance to activate the door switch is correct and that each door opens and closes smoothly. To readjust the door position, loosen the center and bottom hinges. 5. Apply silicon grease J to the shaded portion of the door packing. 6. Attach the parts G and H. 7. Fit the cap in the evaporating pan cover into the notch on the right. 8. Reattach the evaporating pan cover and upper hinge cover. 9. After the above steps have been completed, check that each door functions correctly and that the interior lamp lights up and goes off when the door is opened and closed. (No drawing is provided.)

13 5 7 D B E C F A ±.0mm 6 G.3mm.5±.0mm H 3

14 ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING.. R-CONTROL COV. ASSEMBLY Lamp socket Defrost timer D timer lead ass'y R-air guider A A-sealer air guid. B A-sealer air guid. D R-air guider B Damper thermostat A-sealer RC-box RA-insulation A-sealer RC-duct Lamp Warning label Dial sealer A-sealer thermo. cap A-sealer air guid. C A-sealer air guid. D Thermo. cap sealer C-box base R-temp. control knob R-Cbox cover () Sticking of sealer R-air guider A R-air guider A R-air guider B A-sealer air guid. D A-sealer thermo. cap R-air guider A Dial sealer A-sealer air guid. B R-air guider B A A Start Finish SEC. AA datum (all round) A-sealer air guid. C Insert RA-insulation RA-insulation R-air guider A Start Overlap 4

15 C-box base Start A sealer air guid. C Overlap B B A-sealer RC-box datum A-sealer RC-duct datum Start A-sealer RC-duct A-sealer RC-box C-box base SEC. BB Overlap (The back of C-box base) () Forming sensor of Damper thermostat 3 ± mm Damper thermostat Less than 30 mm 5 ± mm 5 ± mm Stick thermo. cap. sealer Less than mm NOTE Minimum bending radius is R5. There should be no gas leak by reforming of sensor tube. (3) Setting of C-box base, Damper thermostat, R-air guider A and R-air guider B R-air guider B Damper thermostat C-box base Screw Fix with claw Bend the senser tube of Damper thermostat R-air guider A A-sealer air guid. D 5 Paper tape(40 x 00 mm)

16 (4) Fixing of Lamp socket, Defrost timer D timer lead ass'y SKY-BLUE Insert Pin No.6 Connect Defrost timer 6 R-Cbox cover 7 BROWN Insert Pin No.7 Screw Lamp socket Lamp (5) Fixing of R-Cbox cover Claws( places) R-Cboxcover Set R-temp. control knob Claws( places) Stick Lamp label ± mm 4 ± mm LAMP RATING 40V. 0W 6

17 . E.V COVER ASSEMBLY F-thermostat Lead E.V cover ass'y. E.V cover sealer E E.V cover sealer B E.V cover sealer C L-band C E.V cover Fan clamp Propeller fan Fan motor cushion A L-band C Defrost thermo. ass'y Motor cushion Fuse ass'y Alminum tape Fan motor Fan motor cushion B E.V cover sealer A () Sticking of sealer to E.V cover E.V cover sealer B E.V cover sealer A Overlap 0mm(min.) E.V cover [Front View] [View from A direction] E.V cover sealer E E.V cover E.V cover Along this edge Fix E.V cover sealer E along the edge of E.V cover. A 7

18 () Fixing of Fan motor and Fan Motor cushion Motor cushion Fan motor cushion A Fan motor cushion B Fan motor cushion A Fan motor cushion B C C D D Motor cushion Motor cushion - mm Sec CC See DD Motor cushion Motor cushion Fan motor cushion B Fan motor cushion A Fan motor Check claw is surely fixed to the hole of Fan motor cushion. Set Fan clamp to Propeller fan and insert it to the shaft of Fan motor. E.V cover Fan clamp Propeller fan -~mm Slit Shaft More than 3mm Slit of each Fan clamp and Propeller fan should not be at same position. 8

19 (3) Wiring of Lead Wire SJ-48H-S B B L-band C Defrost thermo. ass'y C Alminum tape Fuse ass'y L-band C A A Detail Lead wire WHITE B Detail Bend this pin C Detail Fasten Defrost thermo. ass'y's wires as bellow. And set it inside of the four pins. Fuse ass'y Alminum tape 7mm Cut off to 7mm or shorter Horizontally Thermo. sensing element side (Silver metal) (4) Setting of Lead E.V cover ass'y and F-thermostat Inside of ribs Through between ribs Set surely edges of these two ribs. Lead E.V cover ass'y E.V cover 0mm over Standard line F-thermostat Color: RED Under 5mm Color: BROWN (5) Wiring of Connector (6) Fixing of E.V cover sealer C A View from A. Lead E.V cover ass'y. Lead E.V cover ass'y 3. Pink lead of Defrost thermo. ass'y 4. Blue lead of Defrost thermo. ass'y 5. Lead E.V cover ass'y 6. Lead E.V cover ass'y 7. Black lead of Fuse ass'y 8. White lead of Fuse ass'y 9. No connect 30 mm E.V cover sealer C E.V cover 9

20 SJ-48H COOLING UNIT Mark: Refrigerant flow Mark: Brazing portion Hot pipe L (Side condenser) Hot pipe (DP-condenser) Hot pipe R (Side condenser) Evaporator Suction pipe Sub. condenser Compressor Capillary tube Figure C-. Cooling unit Dryer Capillary tube Dryer Charge pipe L Hot pipe Evaporator Sub. condenser Charge pipe L Suction pipe S.P. connector Compressor Sub. condenser Figure C-. Location 0

21 SJ-5H, SJ-55H Mark: Refrigerant flow Mark: Brazing portion Hot pipe L (Side condenser) Hot pipe (DP-condenser) Hot pipe R (Side condenser) Back condenser Evaporator Suction pipe Sub. condenser Compressor Connector pipe Capillary tube Figure C-3. Cooling unit Dryer Capillary tube Dryer Charge pipe L Hot pipe Evaporator Sub. condenser Charge pipe L Connector pipe Suction pipe S.P. connector Compressor Sub. condenser Back condenser Figure C-4. Location

22 REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION Q'TY CODE ELECTRIC PARTS - RTHM-A057CBE0 F-Thermostat BA - RSTT-A6CBE0 Starting Relay AQ - 3 QSWTDA035CBE0 Defrost Timer BB - 4 PDMP-A05CBE0 Damper Thermostat AZ - 5 FTHM-A0CBK0 Defrost Thermo.Ass y AQ - 6 RMOTRA040CBE0 Fan Motor AZ - 7 QSOCAA047CBE0 Lamp Socket AN - 8 RLMP-A0CBE0 Lamp AH - 9 QACC-A097CBE0 Source Cord(Plug type CS) AV - 9 QACC-A04CBE0 Source Cord(Plug type BF) AZ -0 QSW-PA056CBEA Door Switch AP - RHOG-A084CBE0 Protector - AN - RHOG-A09CBE0 Protector - - AN -5 RC-EZA4CBE0 Running Capacitor AX -7 FFS-TA036CBK0 Fuse Ass y AN -9 FW-VZA09CBE0 D Timer Lead Ass y AN -0 FW-VZA0CBE0 Lead EV-Cover Ass y AP - FHETBACBE0 Def.Heater Ass y AR - FCNW-A57CBK0 Relay Cord S Ass y AM -5 QTAN-A03CBE0 Terminal Block AE MECHANICAL PARTS - JKNB-A036CBFA F-Temp. Control Knob AL - 4 LPLTMA404CBE0 FL Plate AL. AD - 7 FLEGPA045CBK0 Leg Holder L Ass y AQ - 7- FAJS-A009CBK0 Adjustable Leg Ass y AD - 7- LHLD-A354CBM0 Leg Holder L AE - 8 FLEGPA046CBK0 Leg Holder R Ass y AQ - 8- LHLD-A355CBM0 Leg Holder R AE - PSPAVA078CBEA Bottom Hinge Spacer AD -3 DHNG-A8CBM0 Upper Hinge Ass y AH -4 DHNG-A83CBM0 Bottom Hinge R Ass y AG -5 DHNG-A8CBM0 Center Hinge R Ass y AH -6 GCOV-A4CBFA E.V Cover AV -7 LCRA-A00CBE0 Fan Clamp AD -9 LHLD-A389CBF0 Motor Cushion AF -0 NFANPA0CBF0 Propeller Fan 00 AD - PSEL-B8CBE0 E.V Cover Sealer A AD - PSEL-B9CBE0 E.V Cover Sealer B AD -3 PSEL-A45CBE0 E.V Cover Sealer C AC -4 PCOVPA64CBFA Terminal Cover AE -6 PCOV-A5CBFA Lamp Cover AF -7 GCOVPA087CBRA R-Cbox Cover AT -8 HGRL-A49CBRA Fan Louver AW -9 GCOV-A6CBFE Upper Hinge Cover AD -3 JKNB-A033CBFA R-Temp.Control Knob AD -33 LRALPA4CBFA C-Case Rail L AE -34 LRALPA5CBFA C-Case Rail R AE -36 PCAP-A006CBFJ Screw Cover AD -37 PCAP-A056CBFA Screw Cover B AC -38 PGID-A9CBF0 R-Air Guider A AH -39 LFRM-A0CBFA C-Box Base AK -40 PFPFPA809CBF0 RA-Insulation AD -4 PSEL-B44CBE0 Thermo. Cap. Sealer AB -4 PGID-A8CBF0 R-Air Guider B AG -49 LSTPPA074CBFA C-Stopper AD -55 HGRL-A34CBFA Multi Louver - AL -55 HGRL-A35CBFA Multi Louver - - AL -56 PFPFPA84CBF0 R-Louver Insu. - - AE -56 PFPFPA84CBF0 R-Louver Insu. - - AE -56 PFPFPA954CBF0 R-Louver Insu. - - AE -57 PSEL-B30CBE0 A-Sealer R-Louver - AB -57 PSEL-B43CBE0 A-Sealer R-Louver - - AC -60 LHLD-A39CBE0 SL-5N Clip AD -6 LHLD-A39CBE0 SL-5N Clip AD -6 DCOV-A06CBK0 Harness Cover Ass Y AK -63 LHLD-A388CBF0 Fan Motor Cushion B AF -64 LHLD-A39CBF0 Fan Motor Cushion A AE -65 PSEL-B59CBE0 Motor Cushion AB -66 PSHEMA3CBP0 Heater Cover AL AD SJ-48H SJ-5H SJ-55H -S -S -S

23 REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-48H SJ-5H SJ-55H -S -S -S -67 LPLTMA403CBP0 Drain Support AL AL -70 PSEL-B67CBE0 E.V Cover Sealer E AB -7 PSEL-A55CBE0 Dial Sealer AC -7 PSEL-B0CBE0 A-Sealer RC-Box AB -73 PSEL-BCBE0 A-Sealer RC-Duct AD -74 PSEL-BCBE0 A-Sealer Thermo.Cap. AB -75 PSEL-B4CBE0 A-Sealer Air Guid.B AB -76 LHLD-A4CBFB K-Frame Holder AH -78 LPLTMA399CBP0 Dryer Support AD -79 LBND-A09CBE0 Nylon Band AB -80 PBOX-A07CBFA Terminal Box AE -8 PPIPPA069CBE0 Drain Pipe S AH -8 PTUBBA058CBE0 Insulating tube AE -83 PSEL-B4CBE0 A-Sealer Air Guid.C AC -84 PSEL-B43CBE0 A-Sealer Air Guid.D AD -86 LBND-A06CBE0 Nylon Band AD DOOR PARTS 3-5 FDORFA864CBK0 F-Door Ass Y BP 3-5- LSTPMA008CBM0 F-Door Stopper R AD 3-5- NBRGPA03CBFB Nylon Bearing AH LSTPPA08CBFA FD-Stopper Spring R AD 3-6 FPACGA04CBK0 F-Door Packing AZ 3-9 GLIN-A45CBFA F-Door Liner AX 3-0 PFPFPA80CBE0 F-Liner Plate AD 3- PFPFPA85CBE0 F-Liner Plate Bottom AD 3-4 PSEL-B6CBE0 F-Door Sealer AG 3-5 FDORRA740CBK0 R-Door Ass Y - - BS 3-5 FDORRA743CBK0 R-Door Ass Y - - BS 3-5 FDORRA744CBK0 R-Door Ass Y - - BQ 3-5- LSTP-A058CBM0 R-Door Stopper R AF 3-5- NBRGPA0CBFA Nylon Bearing 3S AC LSTPPA084CBFA RD-Stopper Spring R AD PCAP-A055CBFA Bearing Cap AB 3-6 GLIN-A46CBFA R-Door Liner - - BE 3-6 GLIN-A47CBEA R-Door Liner - - BA 3-6 GLIN-A48CBEA R-Door Liner - - AX 3-7 FPACGA05CBK0 R-Door Packing - - BB 3-7 FPACGA06CBK0 R-Door Packing - - BA 3-7 FPACGA07CBK0 R-Door Packing - - AZ 3-0 PFPFPA8CBE0 R-Liner Plate - - AF 3-0 PFPFPA89CBE0 R-Liner Plate - - AG 3-0 PFPFPA8CBE0 R-Liner Plate - - AF 3-5 HBDGDA759CBEC Badge AM OTHER PARTS 4- LBND-A03CBE0 L-Band C AC 4-3 LX-VZA003CBE0 Special Screw AB 4-9 QTAN-A0CBE0 Solderless Term. B AH 4-4 LX-WZA03CBE0 Hinge Washer AB 4-5 LX-BZA08CBE0 Special Screw AA 4-7 LX-WZA003CBE0 Washer AA ATTACHMENT PARTS 5- UPOK-A0CBRA Bottle Pocket HS AQ 5- UPOK-A7CBRA Egg Pocket HS AM 5-3 UPOK-A9CBRA F Door Pocket HS AT 5-4 UPOK-A8CBRA Utility Pocket HS AM 5-5 UTNA-A67CBFC Egg Tray AG 5-6 FSRA-A49CBY0 Ice Cube Maker AU 5-7 LFRM-A00CBFA Ice Maker AW 5-9 USRA-A80CBFA Freezer Tray L AX 5- USRA-A79CBFA Freezer Tray S AX 5- HDECQA360CBEA Glass Shelf Trim AK 5-3 HGRL-A5CBFE Ventilating Grille AR 5-4 USRA-A77CBFA Evaporating Pan AS 5-5 UTNA-A7CBE0 Glass Shelf BB 5-6 UYOK-A80CBFA Vegetable Case AZ 5-7 UYOK-A087CBFF Ice Storage Box AM 5-8 UYOK-A79CBFA Chilled Case AS 5-9 GDORPA04CBRA Chilled Door HS AP 3 SJ-48H-S

24 REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-48H SJ-5H SJ-55H -S -S -S 5-0 UTNA-A30CBFA Free Set Shelf F AV 5- UTNA-A9CBFA Free Set Shelf B AS 5-4 FSRA-A60CBK0 Ref.Tray L Ass y BB 5-5 FSRA-A6CBK0 Ref.Tray Ass y - BA 5-6 PCAP-A053CBEE Venti.Grille Cap AE CYCLE PARTS 6- PCMPLA30CBE0 Compressor - CA 6- PCMPLA34CBE0 Compressor - - BY 6- PSPAGA08CBE0 Rubber Grommet AD 6-3 FCONSA05CBK0 Sub. Condenser Ass y - AR 6-3 FCONSA05CBK0 Sub. Condenser Ass y - - AP 6-4 FFRM-A085CBK0 Base Frame Ass y AG 6-5 FDRY-A006CBK0 Dryer Ass y AX 6-6 PCLI-A035CBE0 Clip AC 6-9 PSPAFA00CBE0 Sleeve AB 6- PPIPCA0CBE0 S.P Connector AH 6- LANG-A04CBP0 Absorbent Rubber CLM AC 6-3 LHLD-A06CBF0 Evaporating Pan Holder AD 6-4 PGUM-A00CBF0 Absorbent Rubber B AH 6-5 PGUM-A003CBF0 Absorbent Rubber B AH 6-6 PGUM-A004CBF0 Absorbent Rubber A AH 6-8 PPIPCACBE0 Charge Pipe L BC 6- PCOVPA65CBE0 Terminal Cover AF 6-5 PPIP-A066CBE0 Connector Pipe - AG MISCELLANEOUS 90- TINS-A333CBR0 Operation Manual R AG 90- TLAB-A09CBR0 Lamp Label AD 90-3 SPAKCH396YDE0 Packing Case 5H - - BF 90-3 SPAKCH399YDE0 Packing Case 55H - - BH 90-3 SPAKCH40YDE0 Packing Case 48H - - BF 90-5 TLAB-A635CBE0 Case Label S AD 90-6 CPADBA50YDK0 Bottom Pad Ass y AY 90-7 CPADBA495YDK0 Top Pad Ass y AS 90-8 TLAB-A636CBE0 CE Label AD 90-9 TLAB-A656CBR0 Energy Label(Data) - - AE 90-9 TLAB-A663CBR0 Energy Label(Data) - - AH 90-9 TLAB-A664CBR0 Energy Label(Data) - - AH 90-0 TLAB-A637CBR0 Energy Label(GB) AG 90-0 TLAB-A638CBR0 Energy Label(D) AG 90-0 TLAB-A639CBR0 Energy Label(F) AG 90-0 TLAB-A640CBR0 Energy Label(E) AG 90-0 TLAB-A64CBR0 Energy Label(I) AG 90-0 TLAB-A64CBR0 Energy Label(GR) AG 90-0 TLAB-A643CBR0 Energy Label(P) AG 90-0 TLAB-A644CBR0 Energy Label(NL) AG 90- TINS-A343CBR0 Operation Manual(only for U.K.) AG HOW TO ORDER REPLACEMENT PARTS To have your order filled prompty and correctly, please furnish the following information.. MODEL NUMBER. REF. NO. 3. PART NO. 4. DESCRIPTION 4

25 3 DOOR PARTS A A B 3-4 B C C D D E E 5-4 F F 5- G G H SJ-48H-S H

26 6 SJ-48H-S A B C D E F G H A B C D E F G H CABINET PARTS SJ-48H-S

27 PLUG TYPE Type Plug Section of Power Supply Cord Destination BF I (Only for U.K.) with FUSED CS E 7

28 8 '96 SHARP CORP. (0U0.5E) Printed in Japan