Function of brick machines catalogue

Size: px

Start display at page:

Download "Function of brick machines catalogue"

Betty Leona Harrison
5 years ago
Views:

1 Function of brick machines catalogue Company:Shaanxi Baoshen Machinery (Group) Co.,Ltd. Mobile: Alibaba: cn

1. JK Series Double Stage De-airing Extruder Product catalogue JK Series double stage De-airing extruder is suitable to produce all kinds of

Wear resistant metal spraying technology was applied to the screw, pug mill, axis of screw and seasoning, conditioning, quenching treatment

The harden surface gear was adopted in reducer, clutch are a component with own patent, all the treatments make the machine

extruder can working normal without foundation bolts. Function:extrude the column brick. No.

2 1. JK Series Double Stage De-airing Extruder Product catalogue JK Series double stage De-airing extruder is suitable to produce all kinds of hollow or solid brick & block,with all kind of raw material: clay,shale,coal slack, fly ash etc. Wear resistant metal spraying technology was applied to the screw, pug mill, axis of screw and seasoning, conditioning, quenching treatment make sure the body of extruder work in long life. The harden surface gear was adopted in reducer, clutch are a component with own patent, all the treatments make the machine life-saving,meanwhile the reasonable design, compact structure reduce the energy consumption,without any shaking during working, even the extruder can working normal without foundation bolts. Function:extrude the column brick. No. Model Capacity(pcs/h) Power(kw) W(ton) Size 1 JKY60/ ~ *+250* 2 JKY60/ ~ JKY55/ ~ *+185* JK Series Double stage De-airing extruder 4 JKY50/50E ~ *+160* JKB50/50B ~ *+132* JKB50/50C ~ *+132* JKB45/45D ~ *+110* JKB45/45F ~ *+90* JKR40/40F ~ *+75* JKR35/35D ~ *+55*

Note: JKY60/60-40: the barrel diameter is 60cm, the maximum pressure is 4.

5 Mpa, JKB for material between hard and soft (hard clay etc..) JKR for soft material (soft clay etc ). 2.

design is reasonable and it works with high pressure,it can produce all kinds of hollow brick &block with low

efficiency,energy saving (only one motor),wide application and a smaller invest. Function:extrude the column brick. No.

3 Note: JKY60/60-40: the barrel diameter is 60cm, the maximum pressure is 4.0 Mpa, JKB50/45B-35: the barrel diameter is 50cm, the maximum pressure is 3.5 Mpa, JKB for material between hard and soft (hard clay etc..) JKR for soft material (soft clay etc ). 2. Series Compact De-airing Extruder Series Compact De-airing Extruder obtained patent in 1991 (number:zl ),the design is reasonable and it works with high pressure,it can produce all kinds of hollow brick &block with low plasticity raw materials it is a model equipment for middle and small enterprises it is a machine with high efficiency,energy saving (only one motor),wide application and a smaller invest. Function:extrude the column brick. No. Model Capacity (pcs/h) Power(kw) W(ton) Size (mm) 1 JKBL50/ ~ * JKRL45/ ~ * JKRL40/ ~ * JKRL35/35B ~ *

3. JZ Series Non Vacuum Extruder ZJ Series Extruder are special designed for the

pressed (Patent).The extruder is used to squeeze solid brick with high efficiency.

reasonable design,convenient repair, suitable for low investment brick factory.

Model Capacity (pcs/h) Power (kw) W(ton) Size (mm) 1 JZ40-6 9000~11000 55 3 3850

SJ Series double shaft mixer Function:SJ Series double shaft mixer is the key

Model Capacity(pcs/h) Power(kw) W(ton) Size (mm) 1 SJ350 50 60-90m 3 /h 110 9.

4 3. JZ Series Non Vacuum Extruder ZJ Series Extruder are special designed for the raw material of very soft and pure clay, the clutch of this machine is screw pressed (Patent).The extruder is used to squeeze solid brick with high efficiency.compact structure.steady function.reasonable design,convenient repair, suitable for low investment brick factory. Function:extrude the column brick. No. Model Capacity (pcs/h) Power (kw) W(ton) Size (mm) 1 JZ ~ JZ35A ~ SJ Series double shaft mixer Function:SJ Series double shaft mixer is the key equipment for raw material preparing process, watering, mixing the raw material. No. Model Capacity(pcs/h) Power(kw) W(ton) Size (mm) 1 SJ m 3 /h SJ m 3 /h SJ360 36B 25-35m 3 /h SJ280 36B 25-35m 3 /h SJ m 3 /h SJJ Series compulsive extrusion mixer

Function:SJJ Series compulsive extrusion mixer can stir evenly and compulsive extrude clay, the cutting device can make sure the clay was mixed plenty; the stirring axle has been heat treated and

5 5500 1520 980 3 SJJ280 36 25-30m 3 /h 55* 5.3 5480 1520 930 4 SJJ260 32 20-25m 3 /h 45 3.5 5170 1470 870 6.

Model Capacity(pcs/h) Size of crushed clay Power(kw) W(ton) Size (mm) 1 SGP80 60 30-40m 3 /h 5mm 18.5* 2 3.5 2650 1120 1120 2 SGP70 50 25-35m 3 /h 5mm 15* 2 2.

GS Series high speed rolls crusher Function:GS Series high speed roll crusher is a equipment for raw material crushing and mill, suitable for crushing fine raw material.

5 Function:SJJ Series compulsive extrusion mixer can stir evenly and compulsive extrude clay, the cutting device can make sure the clay was mixed plenty; the stirring axle has been heat treated and adopt wear-resistance material with long life. No. Model Capacity(pcs/h) Power(kw) W(ton) Size (mm) 1 SJJ m 3 /h 110* SJJ m 3 /h 75* SJJ m 3 /h 55* SJJ m 3 /h SGP Series primary roll crusher Function:SGP Series primary roll crusher is the equipment for raw material crushing, Suitable for crushing of coarse raw material. No. Model Capacity(pcs/h) Size of crushed clay Power(kw) W(ton) Size (mm) 1 SGP m 3 /h 5mm 18.5* SGP m 3 /h 5mm 15* SGP m 3 /h 5mm 11* SGP m 3 /h 5mm 7.5* GS Series high speed rolls crusher Function:GS Series high speed roll crusher is a equipment for raw material crushing and mill, suitable for crushing fine raw material. The roller made of wear resistant iron and alloy steel, quench treatment make the rigidity can reach HRC60 ~62,HRC48 ~55, there are a material feeder inside the roller, make the material was feed even into the full roll, the full body of roll are wear in same condition, which can increase the production capacity and the quality of clay. No. Model Capacity(pcs/h) Size of crushed clay Power(kw) W(ton) Size (mm) 1 GS80 60B 25-35m 3 /h 3mm 22* GS70 50B 15-25m 3 /h 3mm 18.5*

8. Hammer crusher Function:Series hammer crusher is suitable for primary crushing hard material such as coal slack, shale slag etc,

Model Capacity Power(kw) W(ton) Size(mm) 1 PC80 55(shale) 15~25m 3 /h 55 1.

7 1900 1630 1880 4 PC110 100(shale) 50-60m 3 /h 132 9.7 2300 2420 2170 5 Impact GXPC100 80 30-45m 3 /h 75 5.5 1900 1860 2220 9.

and continual box feeder to meet the demands of different material and capacity, Iron plate type special for heavy and high moisture

3 5170 1700 1350 2 XGD70 450 Belt type continual 10-40m 3 /h 7.5* 2 5150 1500 1430 3 XGD60 400 Belt type continual 10-35m 3 /h 5.

6 8. Hammer crusher Function:Series hammer crusher is suitable for primary crushing hard material such as coal slack, shale slag etc, The hammer can be used in double time by change the direction. No. Model Capacity Power(kw) W(ton) Size(mm) 1 PC80 55(shale) 15~25m 3 /h PC100 80B(shale) 25-35m 3 /h PC110 80B(shale) 40-50m 3 /h PC (shale) 50-60m 3 /h Impact GXPC m 3 /h Series box feeder Function:Series box feeder is the equipment for raw material metered feeding, we can supply stepping box feeder and continual box feeder to meet the demands of different material and capacity, Iron plate type special for heavy and high moisture content raw material. No. Model Function Capacity Power(kw) W(ton) Size(mm) 1 XGD Belt type continual 10-45m 3 /h 7.5* XGD Belt type continual 10-40m 3 /h 7.5* XGD Belt type continual 10-35m 3 /h 5.5* Series stepping box feeder No. Model Capacity (m 3 /h) Power(kw) W(ton) Size(mm) 1 XGL (plate) XGL (heavy plate) XGL (plate) XGL (belt)

11. Cutter Clay column cutter Function:Clay column cutter cut the clay column from

45 3300 1060 1400 2 QT290 190 (single column) 1-1.3 1.5 0.

3 2520 700 1250 Series of green brick cutter No.

2 YWQP21B 26 time/minute 5.5 2 1870 1480 1530 3 ZYWQP23B 26 time/minute 1.1+5.

GTS Series screen Function:GTS series screen is suitable screen the low moisture

7 11. Cutter Clay column cutter Function:Clay column cutter cut the clay column from extruder into required length and the green brick cutter cut the clay column into green bricks or blocks. No. Model Capacity (m/s) Power(kw) W(ton) Size(mm) 1 QT (double column) QT (single column) KQZ100~130 (vertical) Series of green brick cutter No. Model Capacity Power(kw) W(ton) Size(mm) 1 YWQP21C 26 time/minute YWQP21B 26 time/minute ZYWQP23B 26 time/minute ZPT-E 30 time/minute GTS Series screen Function:GTS series screen is suitable screen the low moisture content hard raw material, the hole can be adjust so as to screen different size material. No. Model Capacity (m 3 /h) Power(kw) W(ton) Size(mm) 1 GTS * GTS * GTS (closed) *

8 13. Pusher Function:ferry dryed cart and push dryed car into dryer. No. Model throughput(t) Power(kw) W(ton) Size(mm) 1 YD Excavator Function:This machine use multiple scoops to excavate stale raw material continuously.this equipment has dual function of taking and mixing raw material. No. Model Capacity (m 3 /h) Power(kw) W(ton) Size(mm) 1 DQY50/9m 30~40 2.2*/ ZQM Series automatic stacking system

Function:Automatic stacking system is use for loading, grouping,

it is suitable for big and fully automatic brick plant. No.

9 Function:Automatic stacking system is use for loading, grouping, stacking green brick. it is suitable for big and fully automatic brick plant. No. Model Capacity Power(kw) Estimate W(ton) 1 ZQM-6 288KPI pcs/h ZQM-4 192KPI pcs/h Green brick conveyor Function:Conveye the green brick for manual stacking brick to dryer cart 17.Air compressor Model Capacity(m/s) Power(kw) W(ton) Size(mm) DS30 20m Function:control the air cluth. Model Capacity Power(kw) W(ton) Size(mm) VW-0.3/

10 18. Vacuum pump Function:control the vacuum chamer. 19. Control panels Model Capacity Power(kw) W(ton) Size(mm) MH-2/ Function:control the electricity. Model Capacity(m/s) Power(kw) W(ton) Size(mm) Switch cabinet Switch cabinet Power master switch Equipments for dryer and kiln

11 Drying chamber cart Kiln cart (tunnel kiln) Function:this cart for stacking the green brick into dryer. for stacking brick into tunnel kiln Green brick delivery cart (by sun) Dried brick delivery cart (Hoffmann kiln) Function:this cart for taking green brick to brick yard. this cart for taking dryer brick to hoffman kiln. 21. Drying cart return machine Function:Carry the empty dryer cart. Model W(ton) power Size(mm) HC1.1x kw

22. Moisture exhaust fan Fuction:under the

1D 26120 m3/hour 373 pa 1000 1000 1000 23.

waste heat from kiln to dryer. Y473-12No.

12 22. Moisture exhaust fan Fuction:under the chamber to send the heat from end to front. Model air volume wind pressure Size(mm) T35-11No.7.1D m3/hour 373 pa Hot air feeding fan Fuction: send the waste heat from kiln to dryer. Model air volume wind pressure Size(mm) Y473-12No.18D m3/hour 1115 pa

13 24.Outlet pulling machine for kiln Function:pull the burned bricks that in the tunnel kiln drying chamber or tunnel burning kiln and carry them on the ramp bus. Model W(ton) drawing speed LY meter/minute 25. Hydraulic Ferry pusher for kiln

14 Function:ferry and push the kiln cart into tunnel kiln. Model loading capacity rail gauge BDC4.6 30ton 2660mm 26. Hydraulic stepper Function:carry the kiln cart into tunnel kiln by step. Model pressure travel YBS15 10Mpa 1.45m

15 27. Empty cart return tractor Function:Carry the empty kiln cart. Model Maximun jacking force drawing speed QY-5 30KN 0.1~0.3m/second 28. Exhaust smoke fan

16 Function:draw out the smoke from kiln. Model air volume : wind pressure Y No14D left 90 degree 77990m3/hour 774 pa 29. Cooling fan(under cart) Function:send the air under the kiln cart.

Model air volume : wind pressure T35-11N0.

17 Model air volume : wind pressure T35-11N m3/hour 263 pa 30. Cooling fan(kiln exit) Function:cooling the brick and kiln cart. Model air volume : wind pressure T40-11N0.7.1A m3/hour 300 pa 31.dyer

To prevent this happening the dryers are kept at temperatures of about 80 120 degrees centigrade and the atmosphere is very humid keeping the exterior of the brick as moist as possible.

18 To prevent this happening the dryers are kept at temperatures of about degrees centigrade and the atmosphere is very humid keeping the exterior of the brick as moist as possible. This is monitored very closely to reduce surface cracking. The bricks will shrink in the dryers as the clay particles come together and they become strong enough to be stacked, but at this stage they have no weather resistant qualities. Drying schedules vary but between 18 to 40 hours is typical for an automated plant. Special shapes and large units can take up to a week or more. The dry bricks are then set onto kiln cars ready to be fired. Function:drying brick keep heat, reduce brick surface cracking. small Tunnel dryer capacity Equipment cost of drye Production days in a year 6 tunnels 15~20 million pcs annual dryer cart, hydraulic ferry pusher, blwer, Three wheel cart, etc 330 days 8tunnels 20~25 million pcs annual dryer cart, hydraulic ferry pusher, blwer, Three wheel cart, etc 330 days 10 tunnels 25~30 million pcs annual dryer cart, hydraulic ferry pusher, blwer, Three wheel cart, etc 330 days 12 tunnels 30~35 million pcs annual dryer cart, hydraulic ferry pusher, blwer, Three wheel cart, etc 330 days 14 tunnels 35~40 million pcs annual dryer cart, hydraulic ferry pusher, blwer, Three wheel cart, etc 330 days 16tunnels 40~45 million pcs annual dryer cart, hydraulic ferry pusher, blwer, Three wheel cart, etc 330 days 32.Hoffman kiln

In its simplest form a Chamber kiln is an annular tunnel divided off into Chambers (usually 12-20). A section of the kiln (about 4-5 chambers) is being fired at any one time.

19 In its simplest form a Chamber kiln is an annular tunnel divided off into Chambers (usually 12-20). A section of the kiln (about 4-5 chambers) is being fired at any one time. The firing is drawn round the kiln with Chambers being lit in front of the firing and the Chambers behind are allowed to go out. Bricks are loaded into the kiln in front of the fire and pre-heat for 1-2 days before the fire reaches them. The bricks then fire for 2-3 days. Once the fire has passed, the bricks cool before being removed from the kiln. They are then replaced with fresh dry bricks awaiting the fire s next circuit. Function :firing brick Hoffman kiln(chambers) capacity 18~ ~3600 million pcs annual 36~ ~7200 million pcs annual 56~ ~10800 million pcs annual 72~ ~14400 million pcs annual 33.Tunnel kiln In a tunnel kiln dry bricks are loaded onto a fireproof trolley or kiln car. This then travels very slowly through the kiln. Typical schedule through the kiln from end to end is 2-3 days but variations occur depending on production schedules. Although tunnel kilns are generally more expensive to build than Hoffman kilns they are more economical to run and lend themselves to high degrees of automatic control. It is essential that tunnel kilns are run on a continuous basis for ideally several years at a time between shutdowns. Function :firing brick

20 tunnel kiln(width) capacity 3.00~ ~3600 million pcs annual 4.01~ ~7200 million pcs annual 5.01~ ~10800 million pcs annual > ~14400 million pcs annual Brick samples The extruder can produce various shape and size of brick with different moulds Company:Shaanxi Baoshen Machinery (Group) Co.,Ltd. Mobile: Alibaba: cn

IA ENGINEERING SDN. BHD.

IA ENGINEERING SDN. BHD. We Provide Efficient & Cost Effective Solutions For Your Requirements About I A ENGINEERING SDN BHD IA ENGINEERING SDN. BHD. was incorporated in Malaysia in 1989. The Company is