1 1/8 Inch Centrifugal Pump Operation and Maintenance Guide
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1 1 1/8 Inch Centrifugal Pump Operation and Maintenance Guide
2 Installation Location! The pump should be located as close as possible to the liquid source so that the suction line can be as short and direct as possible. The pump should also be located below the level of the liquid to eliminate the necessity of priming the pump. General Piping! Piping must not be connected to the pump until the foundation grout has hardened and the pump anchor bolts have been tightened. Pipe should be anchored independent of the pump and as near to it as possible. Pipe companion flanges should line up naturally with the pump flanges without being forced to align. Do not draw the pipe to the pump with flange bolts. Suction Piping! Properly selected and installed suction piping is extremely important to eliminate cavitation in the pump. Vibration can cause packing problems, mechanical seal damage or under bearing loads.! The suction line should be equal to or greater than the pump suction. The capacity of a centrifugal pump should never be adjusted by throttling the suction line. A positive shutoff valve that causes minimal turbulence should be installed in the suction line to allow removal of the pump for inspection and maintenance.! When designing the suction line, the piping should gradually slope downwards to the supply source to eliminate any air pockets. The suction line should also have a straight section of pipe that runs into the pump with a length equivalent to at least two times its diameter; for instance, a 4 suction line should have an 8 straight run.! For temporary hookup when flexible hose is used, a non-collapsing hose is essential. 2
3 Operation Be sure the pump is never started dry. The mechanical seal faces will gall if the pump is run dry. The back up packing will help the pump run with minimal leakage for a short time, but seal replacement will be necessary. Startup Checklist 1. Pump should rotate freely by hand. 2. Ensure coupling is aligned. 3. Suction valve is fully open. 4. Pump and suction line are full of fluid. 5. Discharge valve is slightly open, not fully open. Fully open the discharge after the pump is running. Maximum Operating Conditions Note: These maximum operating conditions apply to pumps which are exposed to room temperatures without external insulation. Cast Iron: Maximum working pressure is 175 psig at 150 F or 150 psig at 250 F. Interpolate for pressure between 150 F and 250 F maximum. Maximum hydraulic performance is in accordance with published performance curves. Priming the Pump! Fill the suction line with fluid. Start the pump with the discharge valve slightly open. Gradually open the discharge valve to fully open after the discharge pressure stabilizes. Never run the pump with the suction or discharge valves completely closed. Lubrication! The 1 1/8 Inch Centrifugal Pump comes prelubricated and in low speed and temperature applications may not need lubrication for the life of the pump. 3
4 Maintenance! Video demonstrations of the maintenance guide here can be found on the Badger Pump website, badgerpump.com/videos. Disassembly 1. Stop the pump and drain the suction and discharge lines. 2. Close the suction and discharge valves. 3. Loosen the suction and discharge flange bolts and remove the pump and motor for repair. 4. Remove the casing stud nuts and remove the casing. 5. Inspect both the impeller and casing. Replace the impeller or casing if excessive erosion or vane breakage is observed. To replace the impeller, remove the impeller nut and impeller from the motor shaft. 6. If the mechanical seal has been leaking, remove the adaptor housing by removing the four bolts attaching the adaptor to the motor. Note that if the mechanical seal is removed, regardless of damage, it cannot be reinstalled and must be replaced. Only remove the adaptor if you plan to replace the seal. Assembly! After removing the old mechanical seal, clean the shaft sleeve and adaptor housing of all debris to prepare for the installation of a new seal. 1. Lightly lubricate the outer face of the stationary seat with a light oil, and press the stationary seat in to the adaptor housing with the machined face (shiny side) up. 2. Remount the adaptor housing onto the motor. Be careful not to knock the installed stationary seat. 3. Slide the spring guide and spring onto the shaft sleeve. 4. Lightly lubricate the shaft sleeve, and slide the rotating seal onto the shaft sleeve with the machined face up. Leave the rotating seal toward the top of the shaft sleeve. 5. Slide the shaft sleeve into the adaptor housing over the motor shaft. The stationary seat will push the rotating seal into its final position. Ensure the shaft sleeve is completely reinserted for proper mechanical seal compression. Do not remove the shaft sleeve after this point. 6. Install the impeller key, shim, and impeller. 7. Install the impeller washer and bolt to secure it in place. Spin the impeller and ensure that it spins freely by hand without rubbing against the adaptor housing face. 8. Replace the casing gasket and install the casing. Alternate tightening the casing nuts to ensure the casing stays square with the adaptor. 4
5 Item Part Number Part Name Qty. 1 B A 1 x 1.5C Casing 1 2 B Impeller Bolt 1 3 B Impeller Lock Washer 1 4 B Impeller Flat Washer 1 5 B x 1.5 Impeller B Impeller Key 1 7 B22781 Impeller Shim 1 8 B Casing Gasket 1 9 B SS Shaft Sleeve T-NP1 Tungsten Carbide Mechanical Seal 1 11 B22780 Adaptor 1 12 B Stud, Casing 8 13 B Nut, Casing 8 14A, 14B & 14C B3701A Gland Bolt Assembly 2 15 B Rings Graphite Packing 1 16 B A Packing Gland 1 17 JPM3611T 3 HP 1750 RPM XP C-Face Motor 1 18 BC-SS Channel Base 12 x
6 6
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