AXIS Freeweight Rack Owner's Manual

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1 Revision 0 June 2018 Freeweight Rack Owner s Manual Serial Number Here Date of Purchase AXIS Freeweight Rack Owner's Manual

2 Page Instructions 2 Tools Required/Hardware 3-4 AXIS Floor Anchoring Guide 5 AXIS Unit Connection Assembly 6-12 AXIS Freeweight Rack Assembly Instructions Congratulations on the purchase of your new Batca AXIS Freeweight Rack. This gym will provide you with a lifetime of enjoyment to meet your strength training needs. Batca Fitness Systems strives to build the best quality gyms and to package these gyms in such a way to avoid any damage during shipping. In order to get started with your assembly you should first familiarize yourself with this manual. It is recommended that you read through each step thoroughly before you begin. Begin by opening your boxes and separating all of your parts. Verify that all parts are accounted for and have no damage. When all parts are accounted for, you may begin your assembly. Some items may have been pre-assembled for your convenience. Please note that hardware quantities shown reflect total quantities for your gym and may not reflect actual quantities in each bag. Assemble your gym on a solid level surface. This will ensure the best possible performance, function, and safety for the gym and your workout. Assemble your gym according to the step by step instructions found in this manual. Failure to do so will void your warranty and may result in personal injury. After assembly, you should check each station to ensure correct operation. If a problem arises, recheck your assembly with these instructions to verify correct assembly. If you are unable to correct a problem or have questions with your assembly please contact your authorized Batca dealer. Warning Batca Fitness Systems has built this gym to give you a safe, effective and enjoyable workout. However, there is a risk assumed by individuals who use this type of equipment. It is very important that all warnings and instructions are read and followed before beginning any exercise program. It is also very important to read and follow the preventative maintenance schedule described in this manual. If any of the warning labels or stickers are worn, faded, torn, scratched or missing they should be replaced immediately. WARNING: There is a risk assumed by individuals who use this type of equipment. To minimize risk always follow these rules. 1) It is essential that you consult with your physician before beginning any exercise program. 2) Inspect equipment before each use for loose, worn, or frayed parts (including cables, nuts and bolts). Replace parts at first signs of wear (use only genuine BATCA replacement parts). Use of equipment that is damaged, worn, frayed or not completely assembled on a solid, level surface may result in injury. 3) Make sure all adjustment pins are fully engaged before using equipment. 4) Keep all parts of the body and clothing outside the path of any moving parts of the gym. Be alert to the possibility of injury. Do not be careless. 5) Minors and children should not be allowed to play on or around this gym. 6) If you have any questions on proper use or maintenance of this gym, do not hesitate to call your local BATCA FITNESS SYSTEMS distributor or BATCA FITNESS SYSTEMS at (919) Table of Contents Page Maintenance 18 Warranty 19 Floor Plan Layout 20 Batca Fitness Systems 2 AXIS Freeweight Rack Owner's Manual

Tools Required For Freeweight Rack 9/16 Wrench/Ratchet 3/4

Tools Required For Complete AXIS System 9/16 Wrench/Ratchet

3 Tools Required For Freeweight Rack 9/16 Wrench/Ratchet 3/4 Wrench Metric Allen Wrench Set (M8, M6, M4) Tape Measure Tools Required For Complete AXIS System 9/16 Wrench/Ratchet 3/4 Wrench Metric Allen Wrench Set (M8, M6, M4) Tape Measure Hardware Blister Packs Shelf Connector A Hardware (For Assembly Section starting on pg. 5 of this Manual) Shelf Connector B Hardware (For Assembly Section starting on pg. 5 of this Manual) 3 AXIS Freeweight Rack Owner's Manual

4 Hardware Blister Packs Freeweight Rack Hardware (Some of the hardware from Step 1 will be used if connecting 2 or more Main AXIS Units in the section called Modular Connection Assembly starting at pg. 6. The rest of the hardware will be used in the next section AXIS Freeweight Rack Assembly staring on pg.13.) Batca Fitness Systems 4 AXIS Freeweight Rack Owner's Manual

5 Floor Anchoring Please be sure to read and follow all floor anchoring instructions when assembling and installing BATCA AXIS Units. The actual floor anchoring instructions are included in the AXIS FLOOR ANCHOR KIT. This page illustrates the configurations that require anchoring before they are safe to use. Single Station Configuration (Pictured Left) In order to prevent shifting or tipping: The AXIS Bodyweight Trainer, AXIS Smith Trainer, or AXIS Freeweight Rack must be anchored to the floor using the AXIS FLOOR ANCHOR KIT before use. (The AXIS Free Trainer does not need to be anchored to the floor if sold as a single unit.) Two Station Configuration (Pictured left) Shelf Connector A Station 1 In order to prevent shifting or tipping: If installing and connecting any combination of two of the AXIS Free Trainer, The AXIS Bodyweight Trainer, AXIS Smith Trainer, or AXIS Freeweight Rack with the AXIS Shelf Connector A, both stations must be anchored to the floor using the AXIS FLOOR ANCHOR KIT before use. Station 2 Station 1 Station 2 Three Station Configuration (Pictured Left) In order to prevent shifting: If installing and connecting any combination of three of The AXIS Bodyweight Trainer, AXIS Smith Trainer, or AXIS Freeweight Rack with the AXIS Shelf Connector A and the AXIS Shelf Connector B, all stations must be anchored to the floor using the AXIS FLOOR ANCHOR KIT before use. Shelf Connector B Shelf Connector A (If the AXIS Free Trainer is one of the three units being connected in the Three Station Configuration shown in the photo, floor anchors are not required.) Station AXIS Freeweight Rack Owner's Manual

PLEASE FOLLOW ALL DIRECTIONS VERY CAREFULLY FOR PROPER INSTALLATION. START AT THIS SECTION ONLY IF YOU PURCHASED AND ARE CONNECTING 2 OR MORE AXIS MAIN UNITS.

IF YOU ARE NOT CONNECTING 2 OR MORE OF THESE AXIS MAIN UNITS TOGETHER THEN SKIP AHEAD TO THE SECTION AXIS FREEWEIGHT RACK ASSEMBLY ONLY ON PAGE 13.

6 PLEASE FOLLOW ALL DIRECTIONS VERY CAREFULLY FOR PROPER INSTALLATION. START AT THIS SECTION ONLY IF YOU PURCHASED AND ARE CONNECTING 2 OR MORE AXIS MAIN UNITS. THE AXIS MAIN UNITS ARE: AXIS FREE TRAINER, AXIS BODYWEIGHT TRAINER, AXIS SMITH TRAINER, AND AXIS FREEWEIGHT RACK. IF YOU ARE NOT CONNECTING 2 OR MORE OF THESE AXIS MAIN UNITS TOGETHER THEN SKIP AHEAD TO THE SECTION AXIS FREEWEIGHT RACK ASSEMBLY ONLY ON PAGE 13. MODULAR UNIT CONNECTION ASSEMBLY FOR AXIS MODULAR FREEWEIGHT RACK IN ORDER TO COMPLETE THIS SECTION OF THE ASSEMBLY MANUAL YOU WILL NEED TO UNPACK COMPONENTS FROM ALL AXIS MAIN UNITS THAT YOU ARE PLANNING TO CONNECT TO THE AXIS FREEWEIGHT RACK FROM THIS ASSEMBLY MANUAL. THE HARDWARE USED IN THIS SECTION WILL BE PACKAGED WITH THE AXIS SHELF CONNECTOR A AND AXIS SHELF CONNECTOR B(IF PURCHASED) ASSEMBLY. YOU MAY HAVE EXTRA HARDWARE LEFT OVER FROM THE HARDWARE PACK FROM THE AXIS MAIN UNITS IF YOU ARE CONNECTING 2 OR MORE MAIN AXIS UNITS. Batca Fitness Systems 6 AXIS Freeweight Rack Owner's Manual

PLEASE READ AND FOLLOW ALL DIRECTIONS VERY CAREFULLY FOR PROPER INSTALLATION. Step 1: Note: Please Position Hardware in the same direction as shown in the figure.

7 PLEASE READ AND FOLLOW ALL DIRECTIONS VERY CAREFULLY FOR PROPER INSTALLATION. Step 1: Note: Please Position Hardware in the same direction as shown in the figure. This will make future steps easier to assemble All Flat Washers and Nylocks are 3/8 unless otherwise noted. Anywhere a washer is against the round side of a tube there is to be a 3/8 CURVED WASHER instead of a 3/8 FLAT WASHER. DO NOT TIGHTEN BOLTS The chrome AXIS Screw Caps are packaged in the Hardware Blister Packs for the Main AXIS Units. *If you are connecting 3 Main AXIS Units these four bolts will need to be SHCS 3/8 x 3 1/4 instead. They are packaged with the AXIS Shelf Connector B. *AXIS Main Connector 3 is only purchased if you are connecting 3 AXIS Main Units. If you are connecting only 2 AXIS Main Units, you do not need this part. This part and it s hardware are packaged with the AXIS Shelf Connector B. *The ANY* Axis parts Note above is referring to the fact that any combination of the Axis Free Trainer, the Axis Bodyweight Trainer, The Axis Smith Machine, or the Axis Freeweight Rack can be assembled together in any configuration. Regardless of which of these combinations are installed together the instructions for installation are the same. Please keep the parts from the Main Units separate from each other to avoid confusion during assembly. Part # Description Qty Refer to Manual of Corresponding AXIS Unit ANY* Lower Axis Frame (Right Side) 2 Refer to Manual of Corresponding AXIS Unit ANY* Lower Axis Frame (Left Side) 2 BFM Axis Lower Cross-Member 2 BFM Axis Main Unit Connector 1 1 BFM Axis Main Unit Connector 2 1 BFM Axis Main Unit Connector 3 1 BFM AXIS Screw Cap 8 BFP SHCS 3/8 x 3 4 BFP SHCS 3/8 x 3 1/4 4 BFP SHCS 3/8 x 4 2 BFH /8 Curved Washer 2 BFH /8 Flat Washer AXIS Freeweight Rack Owner's Manual

8 Step 2: All Flat Washers and Nylocks are 3/8 unless otherwise noted. Anywhere a washer is against the round side of a tube there is to be a 3/8 CURVED WASHER instead of a 3/8 FLAT WASHER. DO NOT TIGHTEN BOLTS *If you are connecting 3 Main AXIS Units these two bolts will need to be SHCS 3/8 x 3 1/4 instead. They are packaged with the AXIS Shelf Connector B. *AXIS Main Connector 3 is only purchased if you are connecting 3 AXIS Main Units. If you are connecting only 2 AXIS Main Units, you do not need this part. This part and it s hardware are packaged with the AXIS Shelf Connector B. *The ANY* Axis parts Note above is referring to the fact that any combination of the Axis Free Trainer, the Axis Bodyweight Trainer, The Axis Smith Trainer or the Axis Freeweight Rack can be assembled together in any configuration. Regardless of which of these combinations are installed together the instructions for installation are the same. Please keep the parts from the Main Units separate from each other to avoid confusion during assembly. Part # Description Qty Refer to Manual of Corresponding AXIS Unit ANY* AXIS Upper Cross-Member 2 BFM Axis Main Unit Connector 1 1 BFM Axis Main Unit Connector 2 1 BFM Axis Main Unit Connector 3 1 BFM AXIS Screw Cap 4 BFP SHCS 3/8 x 3 2 BFP SHCS 3/8 x 3 1/4 2 BFP SHCS 3/8 x 4 2 BFH /8 Curved Washer 2 BFH /8 Flat Washer 4 Batca Fitness Systems 8 AXIS Freeweight Rack Owner's Manual

9 IF ONLY 2 AXIS MAIN UNITS ARE BEING CONNECTED PLEASE SKIP TO STEP 5 PAGE 9. THIS STEP IS ONLY IF YOU ARE CONNECTING 3 AXIS MAIN UNITS. HARWARE FOR THIS STEP IS PACKAGED WITH THE AXIS SHELF CONNECTOR B Step 3: All Flat Washers and Nylocks are 3/8 unless otherwise noted. Anywhere a washer is against the round side of a tube there is to be a 3/8 CURVED WASHER instead of a 3/8 FLAT WASHER. DO NOT TIGHTEN BOLTS The chrome AXIS Screw Caps are packaged in the Hardware Blister Packs for the Main AXIS Units. Figure 2 Part # Description Qty Refer to Manual of Corresponding AXIS Unit ANY* Lower Axis Frame (Right Side) 2 Refer to Manual of Corresponding AXIS Unit ANY* Lower Axis Frame (Left Side) 2 BFM Axis Lower Cross-Member 1 Refer to Manual of Corresponding AXIS Unit ANY* AXIS Upper Cross-Member 1 BFM AXIS Anti-Deflection Plate 2 BFM AXIS Screw Cap 6 BFP SHCS 3/8 x 3 4 BFP SHCS 3/8 x 3 1/4 2 BFH /8 Flat Washer AXIS Freeweight Rack Owner's Manual

10 HARWARE FOR THIS STEP IS PACKAGED WITH THE AXIS SHELF CONNECTOR B Step 4: All Flat Washers and Nylocks are 3/8 unless otherwise noted. Anywhere a washer is against the round side of a tube there is to be a 3/8 CURVED WASHER instead of a 3/8 FLAT WASHER. DO NOT TIGHTEN BOLTS FHSC 5/16 x 2 3/4 Part # Description Qty BFP SHCS 3/8 x 2 3/4 4 BFH /8 Flat Washer 8 BFH /8 Nylock 4 Batca Fitness Systems 10 AXIS Freeweight Rack Owner's Manual

11 Step 5: All Flat Washers and Nylocks are 3/8 unless otherwise noted. Anywhere a washer is against the round side of a tube there is to be a 3/8 CURVED WASHER instead of a 3/8 FLAT WASHER. DO NOT TIGHTEN BOLTS Remove all six Axis Screw Caps from one section of the machine in order to install the Axis Connecting Shroud. Only do this and install One Axis Connecting Shroud at a time. AXIS Connecting Shroud *If you are only Connecting 2 Main AXIS Units then you will only have 1 AXIS Connecting Shroud. You will only have all three AXIS Connecting Shrouds if you are Connecting 3 Main AXIS Units and purchase the AXIS Shelf Connector B. AXIS Connecting Shroud AXIS Connecting Shroud Part # Description Qty BFM AXIS Connecting Shroud AXIS Freeweight Rack Owner's Manual

12 Step 6: All Flat Washers and Nylocks are 3/8 unless otherwise noted. Anywhere a washer is against the round side of a tube there is to be a 3/8 CURVED WASHER instead of a 3/8 FLAT WASHER. DO NOT TIGHTEN BOLTS FHSC 5/16 x 2 1/4 *If you are only Connecting 2 Main AXIS Units then you will not have the AXIS Shelf Plate 2 or the Hardware listed here for it. The AXIS Shelf Plate 2 and its hardware are needed only when connecting 3 AXIS Main Units. These parts are packaged with the AXIS Shelf Connector B. Figure 4 Part # Description Qty BFM AXIS Shelf Plate 1 2 BFM AXIS Shelf Plate 2 2 BFH FHSCS 5/16 x 1 3/4 2 BFH FHSCS 5/16 x 2 1/4 14 BFH /16 Flat Washer 16 BFH /16 Nylock 16 Batca Fitness Systems 12 AXIS Freeweight Rack Owner's Manual

13 PLEASE FOLLOW ALL DIRECTIONS VERY CAREFULLY FOR PROPER INSTALLATION. START AT THIS SECTION ONLY IF YOU PURCHASED THE AXIS FREEWEIGHT RACK AS A STAND ALONE UNIT. IF YOU ARE CONNECTING 2 OR MORE AXIS UNITS TOGETHER THEN GO BACK AND START AT PAGE 6 BEFORE CONTINUING TO THIS SECTION. FOR AXIS FREEWEIGHT RACK ASSEMBLY ONLY 13 AXIS Freeweight Rack Owner's Manual

14 PLEASE FOLLOW ALL DIRECTIONS VERY CAREFULLY FOR PROPER INSTALLATION. Step 1: Note: Please Position Hardware in the same direction as shown in the figure. This will make future steps easier to assemble All Flat Washers and Nylocks are 3/8 unless otherwise noted. Anywhere a washer is against the round side of a tube there is to be a 3/8 CURVED WASHER instead of a 3/8 FLAT WASHER. DO NOT TIGHTEN BOLTS 4 1/2 4 3/4 (Qty-6) (Qty=4) Part # Description Qty BFM AXIS Freeweight Rack Lower Frame Assembly (Right Side) 1 BFM AXIS Freeweight Rack Lower Frame Assembly (Left Side) 1 BFM AXIS Freeweight Rack Cross-Member 2 BFM AXIS Freeweight Rack Spreader Bar 1 BFM AXIS Anti-Deflection Plate 2 BFM AXIS Screw Cap 6 BFP SHCS 3/8 x 2 3/4 4 BFP SHCS 3/8 x 3 2 BFP SHCS 3/8 x 4 1/2 2 BFP SHCS 3/8 x 4 3/4 2 BFH Screw Cap Washer 2 BFH Plastic Screw Cap Cover 2 BFH /8 Curved Washer 6 BFH /8 Flat Washer 6 BFH /8 Thin Nylock 4 Batca Fitness Systems 14 AXIS Freeweight Rack Owner's Manual

Step 2: All Flat Washers and Nylocks are 3/8 unless otherwise noted. Anywhere a washer is against the round side of a tube there is to be a 3/8 CURVED WASHER instead of a 3/8 FLAT WASHER.

15 Step 2: All Flat Washers and Nylocks are 3/8 unless otherwise noted. Anywhere a washer is against the round side of a tube there is to be a 3/8 CURVED WASHER instead of a 3/8 FLAT WASHER. DO NOT TIGHTEN BOLTS Curved Washer *If you are connecting 2 or 3 Main AXIS Units this bolt(s) will need to be SHCS 3/8 x 3 1/4 instead. They are packaged in the hardware blister pack with the AXIS Shelf Connector A and B. Curved Washer Part # Description Qty BFM AXIS Free Weight Rack Upper Frame 2 BFM Upright Frame Assembly with Pre-installed Bar Racking Plate (Right Side) 1 BFM Upright Frame Assembly with Pre-installed Bar Racking Plate (Left Side) 1 BFM AXIS Screw Cap 2 BFP SHCS 3/8 x 2 3/4 4 BFP SHCS 3/8 x 3 2 BFP SHCS 3/8 x 4 4 BFH /8 Curved Washer 8 BFH /8 Flat Washer 10 BFH /8 Nylock AXIS Freeweight Rack Owner's Manual

16 Step 3: All Flat Washers and Nylocks are 3/8 unless otherwise noted. Anywhere a washer is against the round side of a tube there is to be a 3/8 CURVED WASHER instead of a 3/8 FLAT WASHER. DO NOT TIGHTEN BOLTS Part # Description Qty BFM AXIS Chin/Pull Up Bar Assembly 1 BFM AXIS Free Weight Storage Assembly 1 BFP SHCS 3/8 1 1/2 4 BFP SHCS 3/8 x 2 1/2 4 BFH /8 Flat Washer 16 BFH /8 Nylock 8 Batca Fitness Systems 16 AXIS Freeweight Rack Owner's Manual

17 Step 3: All Flat Washers and Nylocks are 3/8 unless otherwise noted. Anywhere a washer is against the round side of a tube there is to be a 3/8 CURVED WASHER instead of a 3/8 FLAT WASHER. PLEASE TIGHTEN ALL BOLTS AT THE END OF COMPLETING THIS STEP. Part # Description Qty BFP AXIS Free Weight Safety Catch AXIS Freeweight Rack Owner's Manual

18 Preventive Maintenance Batca Fitness Systems strives to give you the very best in quality, performance and safety through carefully engineered designs and excellent workmanship. In order to maintain this high level of quality the preventative maintenance schedule below should be followed. Clean upholstery, grips, and roller pads with mild soap and water generally after every use. The guide rods, chrome slides and frame should be cleaned with a cotton cloth. Upon cleaning the guide rods, a thin layer of Silicone or Teflon gel should be applied to each rod to ensure a glass smooth performance. An overall inspection should be done before each workout. If the warning and safety decals are worn or have been removed they should be replaced immediately. The cables and cable systems should be inspected for signs of wear and proper tension. In order to check cables properly you should carefully run the cable through your fingertips, checking for signs of wear, cracks, burs and thinning spots. Replace any part at first signs of wear. Cables should be adjusted for proper tension. See assembly instructions for this detail. All hardware, stops, and adjustments should be checked and tightened as required. The guide rods on your machine should be cleaned and lubricated regularly. This will ensure a glass smooth performance from your weight stack. A thin layer of either Silicone or Teflon gel should applied to each rod. Each pillow block bearing and flange bearing has a grease fittings that must be lubricated regularly. Use general purpose bearing grease and follow the schedule below. Although cables should be inspected daily, it is important that ALL cables be replaced as directed in the schedule below. Please note that at any first sign of wear the cable should be replaced immediately. If there are any questions concerning maintenance, please contact your local Batca dealer or contact Batca Fitness Systems directly at: Batca Fitness Systems (919) Daily Weekly Monthly Quarterly Years Commercial Home Commercial Home Commercial Home Commercial Home Commercial Home Clean Frame X X Inspect Overall X X Safety Decals X X Hardware X X Stops/Safety Catches X X Frame X X Batca Fitness Systems 18 AXIS Freeweight Rack Owner's Manual

Limited Lifetime Warranty What is covered For Residential Use: Batca Fitness Systems warrants all of its products against defects in manufacturing, materials and workmanship under normal use and

19 Limited Lifetime Warranty What is covered For Residential Use: Batca Fitness Systems warrants all of its products against defects in manufacturing, materials and workmanship under normal use and service for one year from date of purchase including paint, chrome, upholstery and grips. Batca Fitness Systems also warrants all cables, belts, bolts, nuts, caps, plugs, bumpers, washers, levelers, decals, gas springs and other hardware for three years after date of purchase; all moving parts, including pulleys, bushings, bearings and pull pins for five years after date of purchase and warrants the frame and all welded parts for the lifetime of the original purchaser. For Commercial Use: Batca Fitness Systems warrants all of its products against defects in manufacturing, materials and workmanship under normal use and service for six months from date of purchase including paint, chrome, upholstery and grips. Batca Fitness Systems also warrants all cables, belts, bolts, nuts, caps, plugs, bumpers, washers, levelers, decals, gas springs and other hardware for one year after date of purchase; all moving parts, including pulleys, bushings, bearings and pull pins for three years after date of purchase and warrants the frame and all welded parts for ten years after date of purchase. What is not covered This warranty does not cover damage, which results from shipping, misuse, abuse, neglect, carelessness, modification or alteration, accident, fire, flood, acts of God or other contingencies beyond the control of Batca Fitness Systems. This warranty also does not cover deterioration from wear and tear or exposure or any defect, which would not have happened if instructions in the owner s manual had been followed. Improper installation, improper assembly or follow-up maintenance along with installation of parts or accessories not originally intended for products of Batca Fitness Systems are also not covered by this warranty. Only genuine Batca parts should be used for replacement, repair, and maintenance for this warranty to apply. Defective parts will be repaired or replaced at Batca Fitness Systems option, without parts charge to the purchaser. All returns require a return authorization prior to acceptance of repair work. Batca Fitness Systems reserves the right to make design changes without any prior notification and shall not be responsible for incidental or consequential damages. The purchaser is responsible for shipping the defective part back to the factory. Repair or replacement is the exclusive and sole remedy of the purchaser. Labor charges associated with parts changeovers are not covered by this warranty. Proof of purchase, serial number, model number and date of purchase will be required along with all pertinent information of the alleged damage. This warranty applies only to the original purchaser and is not transferable. Claims under this warranty must be made directly to Batca Fitness Systems. Batca Fitness Systems 1207 N. New Hope Road Raleigh, NC (919) Please keep this for your records. Scan the QR Code to register your new BATCA Product online! 19 AXIS Freeweight Rack Owner's Manual

20 Layout Diagram The AXIS Freeweight Rack has a layout dimension of (Length) x 3-10 (Width) x (Height). There should be minimum of 18, preferably 24 of working space around the entire unit. Batca Fitness Systems 20 AXIS Freeweight Rack Owner's Manual

AXIS Bodyweight Trainer Owner's Manual

Revision 0 June 2018 Bodyweight Trainer Owner s Manual Serial Number Here Date of Purchase www.batcafitness.com AXIS Bodyweight Trainer Owner's Manual Congratulations on the purchase of your new Batca