COR122 US CORRUGATING SOLUTIONS.

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Warren Hicks
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1 122 US n g i n e e r e d f o r e r f o r m a n c e UATI SUTIS

Steam oint and Siphon System for All orrugating Applications To achieve maximum heat transfer to the surface of the roll, the condensate from inside the roll must be evacuated.

aintaining minimal clearance between the siphon and the surface of the roll and its orientation in the vertical, downward position requires a rigid siphon support system.

As machine speeds increase, the condensate eventually transitions to a rimming condition. aximum heat transfer is achieved by maintaining a minimum condensate layer thickness.

Finally, the siphon system must withstand machine vibration without compromising the siphon clearance.

2 Steam oint and Siphon System for All orrugating Applications To achieve maximum heat transfer to the surface of the roll, the condensate from inside the roll must be evacuated. orrugating machines use stationary or rotating siphons to evacuate condensate. A large majority of siphon systems used in corrugating operations employ stationary siphons. aintaining minimal clearance between the siphon and the surface of the roll and its orientation in the vertical, downward position requires a rigid siphon support system. This configuration is available in all UI steam joint and stationary siphon systems. Various stages of condensate behavior are shown below. As machine speeds increase, the condensate eventually transitions to a rimming condition. aximum heat transfer is achieved by maintaining a minimum condensate layer thickness. Key considerations for corrugating efficiency include siphon size, minimal and stable clearance between the siphon pipe and the roll, and maintaining the siphon in the vertical, downward position. Finally, the siphon system must withstand machine vibration without compromising the siphon clearance. UI meets the challenge of reducing the condensate layer inside the roll to a minimum with our innovative design feature that allows siphon clearance adjustment from outside the roll. The benefits of reduced siphon clearance are: educed condensate layer inside the roll, which increases the temperature on the roll surface improving production limination of roll flooding accelerates start up Increased product uniformity and quality with reduced scrap rates ondensate ehavior Stage 1 uddle Stage 2 ight ascading Stage 3 ascading Stage 4 imming

perating ata aximum Saturated Steam ressure 250 SI 17 bar aximum Speed 400 400 /min aximum Temperature 400 F 205 HS A Series for High ressure Steam Service in orrugators uoflow design Self-supported

ickel-plated front and rear end cap ickel-plated ductile iron housing Stainless steel spring Heavy duty steel rotor design ual bearings for extended service life Siphon Type: Stationary Siphon Size:

Self-supported Seals and bearings made of special arbon raphite onvex seal ring better suited to handle mechanical and thermal shock xternal mechanism to adjust siphon pipe through end cap Stainless

3 perating ata aximum Saturated Steam ressure 250 SI 17 bar aximum Speed /min aximum Temperature 400 F 205 HS A Series for High ressure Steam Service in orrugators uoflow design Self-supported rotating union Seals and bearings made of special arbon raphite onvex seal ring better suited to handle mechanical and thermal shock xternal mechanism to adjust siphon pipe through end cap ickel-plated front and rear end cap ickel-plated ductile iron housing Stainless steel spring Heavy duty steel rotor design ual bearings for extended service life Siphon Type: Stationary Siphon Size: 1/2 perating ata aximum Saturated Steam ressure 250 SI 17 bar aximum Speed /min aximum Temperature 400 F 205 HS Series for High ressure Steam Service in orrugators uoflow design Self-supported Seals and bearings made of special arbon raphite onvex seal ring better suited to handle mechanical and thermal shock xternal mechanism to adjust siphon pipe through end cap Stainless steel spring Heavy duty steel rotor design ual bearings for extended service life Siphon Type: Stationary or otating Siphon Size: 3/4 Stationary; 3/4 & 1 otating perating ata aximum Saturated Steam ressure 250 SI 17 bar aximum Speed /min aximum Temperature 400 F 205 HS Series for High ressure Steam Service in orrugators uoflow design od Supported (by customer) Seals made of special arbon raphite onvex seal ring better suited to handle mechanical and thermal shock xternal mechanism to adjust siphon pipe through end cap Stainless steel spring Heavy duty steel rotor design Siphon Type: Stationary or otating Siphon Size: 3/4 Stationary; 3/4 & 1 otating od Kit included with HS ounting to UI Supplied ods

4 Flange Adapter Kits 1 1 4" 2" K S s HS A (HS ) s HS with Stationary Siphon (H ) HS with otating Siphon (H ) HS with Stationary Siphon (HS ) with 3/4-10 U ods* HS with Stationary Siphon (HS ) with 20 x 2.5 ods* HS with otating Siphon (HS ) with 3/4-10 U ods** HS with otating Siphon (HS ) with 20 x 2.5 ods** Union rdering umber Siphon Size ort T ort T HS A HS /2" 1 1 /2" 3 /4" 5 23 /64" /64" 5 /8" Ø Ø Ø Ø Ø S Ø 1.870" / HS H /4" 1 1 /4" 3 /4" 5 1 /32" 11 5 /32" 35 /64" 1.870" / HS H /4" 1 1 /4" 3 /4" 5" 9 5 /8" 35 /64" 1.870" / HS See above* 3 /4" 1 1 /4" 3 /4" 5 3 /64" 11 1 /4" 5 /16" 1.870" / HS See above** 1" 1 1 /4" 3 /4" 5 3 /64" /64" 35 /64" 1.870" / Ship Weight 4 3 /4" or (4x) 9 /16" Holes 561 /64" 1 19 /64" 8 27 /64" 6 7 /64" 3 1 /2" 2 55 /64" 1 /2" T 2 7 /8" 10 1 /4" 21 /32" 3 /4" 38# (4x) 9 /16" Holes 533 /64" 1 1 /2" 5 13 /64" 5 7 /16" 3 5 /32" 3 7 /8" 3 /4" T 3" 7 31 /32" 9 /16" 3 /4" 38# (4x) 9 /16" Holes 533 /64" 1 1 /2" 5 13 /64" 5 7 /16" 3 5 /32" 3 5 /8" 1.017" 1.015" / 3" 7 7 /64" 9 /16" 3 /4" 38# (4x) 9 /16" Holes 533 /64" 1 1 /2" 5 13 /64" 4 13 /32" 3 5 /32" 3 5 /8" 3 /4" T 2 1 /4" 8 5 /16" \A 3 /4" 45# (4x) 9 /16" Holes 533 /64" 1 1 /2" 5 13 /64" 4 13 /32" 3 5 /32" 3 5 /8" 1.187" 1.185" / 81 /16" 7 1 /32" \A 45 /64" 45# o r w w w. d e u b l i n. c o m

UATI VVIW Steam oints UI steam joint and siphon systems enhance productivity by more reliably inducing steam into the rolls and removing condensate.

5 UATI VVIW Steam oints UI steam joint and siphon systems enhance productivity by more reliably inducing steam into the rolls and removing condensate. UI systems eliminate a number of common problems: roken siphons Short seal life eaking gaskets old spots Types of Steam oints: Self-Supported and od-supported Inability to adjust siphons roken rotors listering Self-supported steam joints are single-piece units that mount directly onto the roll journal, simplifying installation and replacement. arbon graphite bushings support the steam joint housing relative to the rotor. od-supported steam joints are mounted on support rods that are secured to the frame of the machine. This rigid support allows the steam joint to withstand side loads applied by the steam and condensate hoses. Features 1. Heavy uty otor eliminates rotor breakage and enhances operator mechanic safety 2. onvex Seal ing keeps carbon in compression (4 times stronger than concave rings in tension) to better withstand vibration, mechanical and thermal shock and pressure spikes 3. xclusive externally adjustable siphon orientation and clearance provides optimum condensate removal, improves heat transfer and helps eliminate blistering 4. lamping siphon support for increased siphon rigidity 5. arge contact surface area provides better gasket sealing surface 6. Seal Wear Indicator aids planned maintenance 7. acking Screw allows ease of disassembly 8. Heavy-duty thick wall rotor withstands greater torsion stress; eliminates rotor failures and enhances worker safety 9. Adjustable nd ap can be oriented at multiple angles 10. Alignment Slot ensures siphon drop leg at vertical downward position within the roll; split collar ensures rigid and secure attachment of siphon pipe HS A Steam oint ominal Size: 1 1/ Siphon Size: 1/2 Flange Adapter Kit avaliable to fit rolls from 1-1/2 to 2 See previous page for part numbers

Since its establishment in 1945, UI has consistently adhered to a policy of producing the best product of its kind in the market. The result of this policy has been constant growth through the years.

, ermany; onteveglio, Italy; and alian, hina. Sincerely, onald. eubler hairman of the oard lobal Headquarters in Waukegan, Illinois, U.S.A. Hofheim a. Ts.

l ights eserved. rinted in the U.S.A. 122 US americas UI USA 2050 orman rive Waukegan, I 60085-6747 U.S.A. hone: +1 847 689-8600 Fax: +1 847 689-8690 e-mail: customerservice@deublin.

e arrefour, Suite 505 aval, uebéc H7T 27 anada hone: +1 514 745-4100 Fax: +1 514 745-8612 e-mail: customerservice@deublin.com UI exico orte 79-A o. 77, ol. laveria 02080 exico,.f. hone: +52 55-5342-0362 Fax: +52 55-5342-0157 e-mail: deublin@prodigy.

cn hina erchants laza 12th Floor, Suite (ast) 1208, 333 hengdubei oad Shanghai, 200041,.. hina hone: +86 21-52980791 Fax: +86 21-52980790 e-mail: service@deublin.cn oom 1302, etro laza, o.

6 Since its establishment in 1945, UI has consistently adhered to a policy of producing the best product of its kind in the market. The result of this policy has been constant growth through the years. For this progress we are grateful to our many loyal customers. We cordially invite you to visit our modern manufacturing facilities in Waukegan, Illinois; Hofheim a. Ts., ermany; onteveglio, Italy; and alian, hina. Sincerely, onald. eubler hairman of the oard lobal Headquarters in Waukegan, Illinois, U.S.A. Hofheim a. Ts., ermany onteveglio, Italy alian, hina UI products & services are available throughout the world. opyright 2012 UI ompany. All ights eserved. rinted in the U.S.A. 122 US americas UI USA 2050 orman rive Waukegan, I U.S.A. hone: Fax: customerservice@deublin.com UI razil ua Santo Antonio, Vila alvão uarulhos, São aulo razil hone: Fax: deublinbrasil@deublinbrasil.com.br UI anada 3090 oul. e arrefour, Suite 505 aval, uebéc H7T 27 anada hone: Fax: customerservice@deublin.com UI exico orte 79-A o. 77, ol. laveria exico,.f. hone: Fax: deublin@prodigy.net.mx asia UI hina o. 2, 6th Street, ort alian iaoning rovince, ,.. hina hone: Fax: info@deublin.cn hina erchants laza 12th Floor, Suite (ast) 1208, 333 hengdubei oad Shanghai, ,.. hina hone: Fax: service@deublin.cn oom 1302, etro laza, o. 183 Tian He ei oad uanghou, ,.. hina hone: Fax: service@deublin.cn UI Asia acific 51 oldhill laza, #11-11/12 Singapore hone: Fax: deublin@singnet.com.sg UI apan , inamihanayashiki Kawanishi ity , apan hone: Fax: customerservice@deublin-japan.co.jp F yogoku Sumida-Ku, Tokyo , apan hone: Fax: customerservice@deublin-japan.co.jp UI Korea Star Tower #1003, Sangdaewon-dong , ungwon-gu, Seongnam-si, yeonggi-do, South Korea hone: Fax: customerservice@deublin.co.kr urope UI ermany assaustraße Hofheim a. Ts., ermany hone: Fax: info@deublin.de UI Italy Via uido ossa onteveglio (), Italy hone: Fax: info@deublin.it Via iovanni Falcone areggio (I), Italy hone: Fax: info@deublin.it UI Austria Trazerberggasse 1/ Wien, Austria hone: Fax: info@deublin.at UI France 61 bis, Avenue de l urope.a. de la alnoue merainville, France hone: Fax: service.client@deublin.fr UI oland ul. Kamienskiego Wroclaw, oland hone: Fax: info@deublin.pl UI ussia ul. Kosygina, 13, 5th entrance, 1-st floor , oscow, ussia hone: Fax: info@deublinrussia.ru UI Spain /ola Anglada, 20 local 1, Terrassa, Spain hone: Fax: deublin@deublin.es UI Sweden ylindervägen 18, ox acka Strand, Sweden hone: Fax: info@deublin.se UI United Kingdom 6 Sopwith ark, oyce lose, West ortway Andover S10 3TS, UK hone: Fax: deublin@deublin.co.uk

Rotating Unions. Model. SP0331 for air or helium with elastomer sealing and water with mechanical Seals. Model/Series: Number: Version:

Rotating Unions. Model. SP0331 for air or helium with elastomer sealing and water with mechanical Seals. Model/Series: Number: Version: OPERATING Operating MANUAL Manual Rotating Unions Model for air or helium with elastomer sealing and water with mechanical Seals Rev. none Page 1 of 13 DEUBLIN Content 1 For your Safety 3 1.1 Design 3