AD-540 Parts Manual SRS/calbert ADC Part No

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1 AD-540 Parts Manual American Dryer Corporation 88 Currant Road Fall River, MA Telephone: (508) / Fax: (508) techsupport@amdry.com SRS/calbert ADC Part No

2 Retain This Manual In A Safe Place For Future Reference American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following FOR YOUR SAFETY caution must be posted near the dryer in a prominent location. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. POUR VOTRE SÉCURITÉ Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de yout autre appareil. We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. Important For your convenience, log the following information: AD-540 DATE OF PURCHASE MODEL NO. RESELLER S NAME Serial Number(s) Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) or telephone your order directly to the ADC Parts Department at (508) Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly. The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering. IMPORTANT NOTE TO PURCHASER Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.

3 Quick Reference Diagram For Detailed Information See The Table Of Contents On The Next Page.

4 Table of Contents Front Panel Assembly... 3 Right Coin Computer Panel Type II For Models Mfd. as of February 15, Left Coin Computer Panel Type II For Models Mfd. as of February 15, Left Coin/Computer Assembly For Models Mfd. prior to February 15, Right Coin/Computer Assembly For Models Mfd. prior to February 15, Coin Chute Assembly... 8 Coin Box/Vault Assembly (Left and Right)... 9 Main Door Steel Assembly Main Door Switch Assembly Basket (Tumbler)/Support Assemblies For Models Mfd. as of December 12, Basket (Tumbler)/Support Assemblies For Models Mfd. prior to December 12, Top Locking Lint Basket Assembly For Models Mfd. as of July 17, Bottom Locking Lint Basket Assembly For Models Mfd. as of July 17, Top Lint Basket Assembly For Models Mfd. prior to July 17, Bottom Lint Drawer/Basket Assembly with Wide Face For Models Mfd. prior to July 17, Bottom Lint Basket Assembly without Lock For Models Mfd. prior to July 17, Separator Assembly Rotational Sensor/Sail Switch and Teflon Backup Washer Plate Lint Coop and Adjustment Wheel Bracket Assembly Left Rear Wheel Bracket (3-Bolt) For Models Mfd. as of October 17, Right Rear Wheel Bracket (3-Bolt) For Models Mfd. as of October 17, Rear Thruster Wheel Bracket Assembly For Models Mfd. prior to October 17, Microprocessor Temperature Sensor Bracket Assembly Blower Motor Assembly Rear Electrical Panel Top Burner Box Assembly... 28, 29 Bottom Burner Box Assembly... 30, 31 Drive Motor/Motor Mount Assemblies Exhaust Duct Assembly Rear Back Guard Assembly Wrapper Gasket... 35

5 Front Panel Assembly White Right Hand Front Panel Assembly (includes illus. nos. 1, 2, 3, and 7) Bisque Right Hand Front Panel Assembly (includes illus. nos. 1, 2, 3, and 7) Friction Door Latch Kit (includes illus. nos. 2 and 3) /32 x 1/4 Rivet Top Hinge Block Assembly (refer to Main Door Steel Assembly on page 10) Main Door Switch (refer to Main Door Switch Assembly on page 11) Bottom Hinge Block Assembly (refer to Main Door Steel Assembly on page 10) Arrow Backup Plate White Access Plate Bisque Access Plate #8-18 x 7/16 Phillips Pan Head TEK Screw Black Kick Plate #10-16 x 1-1/2 Hex Head TEK Crimptite Screw #10-16 x 3/4 Hex Head TEK Screw Telephone: (508) Fax: (508)

6 4 Right Coin Computer Panel Type II For Models Mfd. as of February 15, Keyboard (touch pad) Computer Board with Display U.S. Hanke Coin Acceptor with Optic Switch #8-32 Pal Nut Optic Switch Protector Computer Cover #10-32 x 1/4 Phillips Pan Head Tap Screw Hanke Acceptor M3 Metric Hex Nut Hanke Optic Switch Assembly Control Panel Lock with Key Key ONLY (specify key number when ordering) /8 x 9/16 Noise Suppressor Tape Right Computer Panel ONLY Type II #6-32 x 1/4 Phillips Right Hand Machine Screw #6 Star Washer #6-32 x 1/4 Phillips Right Hand Machine Screw #6 Star Washer American Dryer Corporation 88 Currant Road / Fall River, MA

7 Left Coin Computer Panel Type II For Models Mfd. as of February 15, Keyboard (touch pad) U.S. Hanke Coin Acceptor with Optic Switch Optic Switch Protector #8-32 Pal Nut Computer Board with Display Computer Cover #10-32 x 1/4 Phillips Pan Head Tap Screw Hanke Acceptor M3 Metric Hex Nut Hanke Optic Switch Assembly Control Panel Lock with Key Key ONLY (specify key number when ordering) /8 x 9/16 Noise Suppressor Tape Left Computer Panel ONLY Type II #6-32 x 1/4 Phillips Right Hand Machine Screw #6 Star Washer #6-32 x 1/4 Phillips Right Hand Machine Screw #6 Star Washer Telephone: (508) Fax: (508)

8 6 Left Coin/Computer Assembly For Models Mfd. prior to February 15, Display Board Computer Board Grey Ribbon Cable...Not Illustrated Keyboard (touch pad) U.S. Hanke Coin Acceptor with Optic Switch Control Panel Lock with Key Key ONLY (specify key number when ordering) Left Computer Panel ONLY #6 Star Washer #6-32 x 1/4 Phillips Round Head Machine Screw Hanke Optic Switch Assembly #6-32 x 1/4 Phillips Round Head Machine Screw #6 Star Washer Hanke Acceptor M3 Metric Hex Nut /8 x 9/16 Noise Suppressor Tape /8-Amp (slo blo) Fuse ONLY Computer Board Cover #8-18 x 7/16 Phillips Head TEK Screw American Dryer Corporation 88 Currant Road / Fall River, MA

9 Right Coin/Computer Assembly For Models Mfd. prior to February 15, Display Board Computer Board Grey Ribbon Cable...Not Illustrated Keyboard (touch pad) U.S. Hanke Coin Acceptor with Optic Switch Control Panel Lock with Key Key ONLY (specify key number when ordering) Right Computer Panel ONLY #6 Star Washer #6-32 x 1/4 Phillips Round Head Machine Screw Hanke Optic Switch Assembly #6-32 x 1/4 Phillips Round Head Machine Screw #6 Star Washer Hanke Acceptor M3 Metric Hex Nut /8 x 9/16 Noise Suppressor Tape /8-Amp (slo blo) Fuse ONLY Computer Board Cover #8-18 x 7/16 Phillips Head TEK Screw Telephone: (508) Fax: (508)

10 8 Coin Chute Assembly Coin Chute Control Panel Lock Plate Control Panel Lock Bracket /4-20 Hex Nut /4-20 Free Spin Wash Nut American Dryer Corporation 88 Currant Road / Fall River, MA

11 Coin Box/Vault Assembly (Left and Right) Black Left/Right Coin Box Face Plate ONLY Left Coin Box with Black Face Plate (less lock) Coin Box Lock Kit (includes 2 locks keyed alike ) * 1 Coin Box Lock Key ONLY Black Left Coin Vault ONLY Black Left/Right Coin Box Face Plate ONLY Right Coin Box with Black Face Plate (less lock) Black Right Coin Vault ONLY * Specify key number when ordering. Telephone: (508) Fax: (508)

12 10 Main Door Steel Assembly Black Main Door Assembly Complete (includes illus. nos. 1, 2, and 8 through 15) Door Gasket Gasket Adhesive (black) 10.3 oz. Cartridge Gasket Adhesive (clear) 10.3 oz. Cartridge Top Hinge Block (black) (includes illus. nos. 3 and 4) /4-20 x 3/4 Black Cap Head Setscrew /4 Nylon Washer Bottom Hinge Block (black) /4-20 x 3/4 Black Cap Head Setscrew /4-20 x 5/8 Carriage Bolt (black) /4-20 Free Spin Wash Nut #10-32 Hex Acorn Nut (black) Door Latch Screw /4-20 x 5/8 Carriage Bolt (black) /4-20 Free Spin Wash Nut Black Main Door Handle ONLY #20-7/16 Door Glass Glass Adhesive (black) 10.3 oz. Cartridge Glass Adhesive (clear) 10.3 oz. Cartridge American Dryer Corporation 88 Currant Road / Fall River, MA

13 Main Door Switch Assembly #6-32 x 7/8 Clinch Stud #6-32 Hex Nut #6 Star Washer Door Switch Flag Terminal Black Main Door Switch Housing ONLY Black Main Door Switch Housing Complete (includes illus. nos. 1, 2, 3, 4, and 6) #8-18 x 7/16 Phillips Pan Head TEK Screw Telephone: (508) Fax: (508)

14 12 Basket (Tumbler)/Support Assemblies For Models Mfd. as of December 12, /32 x 3/16 Pop Rivet Spacer Plate Inner Friction Teflon Pad x 2-1/2 x 1/8 Felt Collar One Arm Basket Support Assembly (includes illus. nos. 2, 3, and 5) Basket Assembly For One Arm Basket Support (includes illus. nos. 1, 4, and 9) One Arm Basket and Support Assembly Complete (includes illus. nos. 1 through 7 and 9) /32 x 3/16 Pop Rivet Rib 105 Long (J) High Temperature Belt Inner Ring Felt Collar #847 Adhesive For Felt Collar (5 oz. tube) American Dryer Corporation 88 Currant Road / Fall River, MA

15 Basket (Tumbler)/Support Assemblies For Models Mfd. prior to December 12, /32 x 3/16 Pop Rivet Spacer Plate Inner Friction Teflon Pad x 2-1/2 x 1/8 Felt Collar One Arm Basket Support Assembly (includes illus. nos. 2, 3, and 5) Basket Assembly For One Arm Basket Support (includes illus. nos. 1, 4, and 12) One Arm Basket and Support Assembly Complete (includes illus. nos. 1 through 10 and 12) /8-16 x 26-3/4 Hex Head Tie Rod /8 x 1 Flat Washer /8 Split Lock Washer /8-16 Hex Nut Rib 105 Long (J) High Temperature Belt Inner Ring Felt Collar #847 Adhesive For Felt Collar (5 oz. tube) Telephone: (508) Fax: (508)

16 14 Top Locking Lint Basket Assembly For Models Mfd. as of July 17, Lint Basket Felt /32 x 3/16 Pop Rivet Key ONLY For XX Top Locking Lint Basket with Lock (white) (includes illus. nos. 1 through 5) Top Locking Lint Basket with No Lock (bisque) (includes illus. nos. 1, 2, and 4) Lint Basket Lock with Cam (no key) Lint Basket Lock (no cam and key) For Stainless Steel ONLY /4 x 3/8 Neoprene Sponge Tape (sold by the foot) American Dryer Corporation 88 Currant Road / Fall River, MA

17 Bottom Locking Lint Basket Assembly For Models Mfd. as of July 17, Lint Basket Felt /32 x 3/16 Pop Rivet Key ONLY For XX Bottom Locking Lint Basket Assembly with Lock (black) (includes illus. nos. 1 through 6) Bottom Locking Lint Basket Assembly with No Lock (black) (includes illus. nos. 1, 2, 4, and 6) Lint Basket Lock with Cam (no key) /8 x 3/8 Neoprene Sponge Tape (sold by the foot) Telephone: (508) Fax: (508)

18 16 Top Lint Basket Assembly For Models Mfd. prior to July 17, Lint Basket Felt White Top Lint Basket Assembly (includes illus. nos. 1 through 4) Bisque Top Lint Basket Assembly (includes illus. nos. 1 through 4) /32 x 3/16 Pop Rivet /4 x 3/8 Neoprene Sponge Tape (sold by the foot) American Dryer Corporation 88 Currant Road / Fall River, MA

19 Bottom Lint Drawer/Basket Assembly with Wide Face For Models Mfd. prior to July 17, Lint Basket Felt Lint Drawer/Basket Assembly Complete (includes illus. nos. 1 through 3) /32 x 3/16 Pop Rivet /4 x 3/8 Neoprene Sponge Tape (sold by the foot) Telephone: (508) Fax: (508)

20 18 Bottom Lint Basket Assembly without Lock For Models Mfd. prior to July 17, Lint Basket Felt Black Bottom Lint Basket Assembly (includes illus. nos. 1 through 4) /32 x 3/16 Pop Rivet /4 x 3/8 Neoprene Sponge Tape (sold by the foot) American Dryer Corporation 88 Currant Road / Fall River, MA

21 Separator Assembly /4-20 Free Spin Wash Nut Inner Ring Separator Bracket Inner Ring Separator Assembly (includes illus. nos. 1 through 3) Basket (tumbler) Separation Felt Telephone: (508) Fax: (508)

22 20 Rotational Sensor/Sail Switch and Teflon Backup Washer Plate Teflon Backup Washer and Magnet Assembly (includes illus. nos. 1 through 5) Outer Friction Pad Teflon Backup Washer Magnet #8 Internal Star Washer #8-32 x 3/8 Hex Nut /16 Split Lock Washer /16-18 x 3/4 Tap Bolt Sail Switch and Rotational Sensor Bracket (includes illus. nos. 8, 9, 13, 14, 17, and 18) Twin Speed Nut Sail Switch Rod /8 Push On Fastener Sail Switch Damper Sail Switch ONLY #4 x 3/4 Pan Head A Machine Screw Rear Basket (tumbler) Hi-Limit #10 x 1/2 Hex Washer TEK Screw /4-20 Free Spin Wash Nut #8-32 x 1/2 Self Clinching Stud Rotational Sensor Magnetic Reed Switch American Dryer Corporation 88 Currant Road / Fall River, MA

23 Lint Coop and Adjustment Wheel Bracket Assembly /8-24 Hex Nut Lint Drawer Switch #10-16 x 1/2 Hex Head TEK Crimptite Screw Lint Coop ONLY Lint Coop Assembly Complete (includes illus. nos. 1 through 8) /4-20 Free Spin Wash Nut /32 x 3/16 Pop Rivet Adjustment Wheel Bracket Adjustment Wheel Bracket Assembly Complete (includes illus. nos. 1, 7, and 8) Thruster Wheel (includes illus. nos. 1 and 8) Telephone: (508) Fax: (508)

24 22 Left Rear Wheel Bracket (3-Bolt) For Models Mfd. as of October 17, /8-24 Hex Nut /4-20 x 3/4 Hex Head Machine Bolt /4 Split Lock Washer Left Rear Roller Wheel Bracket ONLY (3-bolt) Left Rear Roller Wheel Bracket Assembly with Hardware (3-bolt) Thruster Wheel American Dryer Corporation 88 Currant Road / Fall River, MA

25 Right Rear Wheel Bracket (3-Bolt) For Models Mfd. as of October 17, Right Rear Roller Wheel Bracket ONLY (3-bolt) Right Rear Roller Wheel Bracket Assembly with Hardware (3-bolt) /8-24 Hex Nut /4-20 x 3/4 Hex Head Machine Bolt /4 Split Lock Washer Thruster Wheel Telephone: (508) Fax: (508)

26 24 Rear Thruster Wheel Bracket Assembly For Models Mfd. prior to October 17, /8-24 Hex Nut /4-20 x 3/4 Hex Head Machine Bolt /4 Split Lock Washer Bolt Rear Wheel Box Type Bracket ONLY Bolt Rear Wheel Box Type Bracket Assembly with Hardware Thruster Wheel American Dryer Corporation 88 Currant Road / Fall River, MA

27 Microprocessor Temperature Sensor Bracket Assembly Temperature Sensor Bracket Assembly Complete (includes illus. nos. 1 through 6 and 9 through 12) Sensor Bracket ONLY Microprocessor Temperature Sensor Probe Assembly Complete (includes illus. nos. 2 through 6) /4 Push On Fastener /4 Terminal Socket Terminal ONLY Pins/Socket Extraction Tool Position Connector (female) Pin Terminal ONLY Position Connector (male) Automatic Thermostat #6-32 x 1/4 Phillips Round Head Machine Screw #6 Star Washer #6-32 Hex Nut /4-20 Free Spin Wash Nut Telephone: (508) Fax: (508)

28 26 Blower Motor Assembly /4 HP 115/230v/60 Hz Blower Motor /2 Impellor with 1/2 Bore /2 x 1-1/16 Flat Washer /2-20 Left Hand Jam Nut /8 x 3/32 x 1-1/8 Key /4 Split Lock Washer /16 Flat Washer /16 Split Lock Washer /16-18 Hex Nut /16-18 x 3/4 Carriage Bolt /8 x 3/8 Neoprene Sponge Tape (sold by the foot) /4-20 x 1/2 Phillips Round Head Machine Screw Blower Motor Mount ONLY Blower Motor and Mount Assembly Complete (includes illus. nos. 1 through 13) American Dryer Corporation 88 Currant Road / Fall River, MA

29 Rear Electrical Panel #8-18 x 7/16 Phillips Pan Head TEK Screw Transformer - 24 VAC Termination Kit Rear Electrical Panel with Stud /4-Amp Slo Blo Fuse (fuse 1) Fuse Holder Amp Slo Blo Fuse (fuse 2) /4-20 Hex Nut /4 Star Washer Ground Lug R.C. Network Assembly Double-Pole Contactor - 24 VAC #8-32 x 3/4 Phillips Round Head Screw Quick Connect Power Block #8-32 Pal Nut Ground Here Label Caution Label Green Ground Screw Electric Service Connection Label Ground Lug #10 x 1 Hex Washer TEK Screw Telephone: (508) Fax: (508)

30 28 Top Burner Box Assembly American Dryer Corporation 88 Currant Road / Fall River, MA

31 Top Burner Box Assembly Burner Manifold /4 x 1/8 90 Brass Elbow Stainless Steel Burner Tube /2 24 VAC (natural gas) Gas Valve /2 24 VAC Liquid Propane (L.P.) Gas Valve /2 Liquid Propane (L.P.) Conversion Kit (per basket [tumbler]) ** Liquid Propane (L.P.) Conversion Kit (includes parts to convert both top and bottom basket [tumbler] to liquid propane [L.P.] gas) Gas Valve Mounting Bracket /4 x 4 Black Nipple Burner Bottom Baffle Burner Hi-Limit Direct Spark Ignition (DSI) Module Mounting Panel Pipe Bracket Burner Tube Hood /4 x 1/2 x 1/2 Tee /2 Close Nipple Direct Spark Ignition (DSI) Module with Three (3) Tries /4 Aluminum Tubing #10 x 1 Hex Washer TEK Screw Manifold Bracket #10 x 1/2 Hex Washer TEK Screw #30 Burner Orifice (natural gas) /32 x 3/16 Pop Rivet Direct Spark Ignition (DSI) Ignitor/Flame-Probe with High Voltage (HV) Wire High Voltage (HV) Ignition Cable with Socket Terminal Bulkhead Fitting /4 Black Union Burner Box ONLY * 1 Natural Gas Burner Assembly Complete (less orifice) Rear Electrical Panel Assembly Complete (refer to Rear Electrical Panel on page 27) * Burner orifice is not included and must be ordered separately. ** Consult factory for elevations over 2,000 feet. Telephone: (508) Fax: (508)

32 30 Bottom Burner Box Assembly American Dryer Corporation 88 Currant Road / Fall River, MA

33 Bottom Burner Box Assembly /4 Aluminum Tubing Burner Manifold Stainless Steel Burner Tube /2 24 VAC (natural gas) Gas Valve /2 Liquid Propane (L.P.) Gas Valve Conversion Kit (per basket [tumbler]) /2 Liquid Propane (L.P.) Conversion Kit ** Liquid Propane (L.P.) Conversion Kit (includes parts to convert both top and bottom basket [tumbler] to liquid propane [L.P.] gas) Gas Valve Mounting Bracket Stainless Steel Flex Hose 1/2 x 1/ Burner Tube Hood /4 x 1/8 90 Brass Elbow Direct Spark Ignition (DSI) Module with Three (3) Tries Direct Spark Ignition (DSI) Module Mounting Panel Pipe Bracket Burner Tube Hood /2 x 1/2 Street Elbow Burner Hi-Limit #10 x 1 Hex Washer TEK Screw #10 x 1/2 Hex Washer TEK Screw Manifold Pipe Bracket #30 Burner Orifice (natural gas) /32 x 3/16 Pop Rivet Bulkhead Fitting Burner Box ONLY * 1 Natural Gas Burner Assembly Complete (less orifice) Rear Electrical Panel Assembly Complete (refer to Rear Electrical Panel on page 27) Direct Spark Ignition (DSI) Ignitor/Flame-Probe with High Voltage (HV) Wire High Voltage (HV) Ignition Cable with Socket Terminal * Burner orifice is not included and must be ordered separately. ** Consult factory for elevations over 2,000 feet. Telephone: (508) Fax: (508)

34 32 Drive Motor/Motor Mount Assemblies /16-18 x 3/4 Carriage Bolt /8 x 1/2 Shoulder Screw /8-16 x 2 Long Spade Bolt /4-20 x 5/16 x 5/8 Shoulder Bolt /8 Extension Spring Idler Wheel /16 Split Lock Washer /16-18 Hex Nut Bronze Bushing /8-16 x 3/4 Hex Head Machine Bolt /8-16 Hex Nut /8-16 x 1-1/2 Tap Bolt /8 x 1 Flat Washer /8 Split Lock Washer /16 Flat Washer Motor Mount ONLY Drive Motor and Sheave Assembly ONLY Drive Motor Sheave ONLY Drive Motor Sheave With Setscrew (for models mfd. as of March 14, 2001) * Retaining Compound Idler Arm Assembly with Hardware (includes illus. nos. 2, 6 through 10, 16 and 17) Idler Arm ONLY * As required. American Dryer Corporation 88 Currant Road / Fall River, MA

35 Exhaust Duct Assembly Exhaust Access Plate #10-16 x 1/2 Hex Head TEK Crimptite Screw Harness Stiffener #8-32 x 3/4 Phillips Round Head Machine Screw #8-32 Pal Nut /32 x 3/16 Pop Rivet Blower Motor Assembly (refer to Blower Motor Assembly on page 26) Exhaust Adapter Telephone: (508) Fax: (508)

36 34 Rear Back Guard Assembly Leveling Leg Back Guard Back Guard Short (for models mfd. as of April 24, 2001) #10-16 x 1/2 TEK Screw Top Pocket Flex Gas Line Bracket Bottom Pocket Flex Gas Line Pivot Support Top And Bottom Gas Line Bracket Kit (for models mfd. prior to April 24, 2001) Rear Left Side Pane Support Assembly Stainless Steel Flex Hose American Dryer Corporation 88 Currant Road / Fall River, MA

37 Wrapper Gasket * 4 Wrapper Gasket (for models mfd. as of April 19, 2001) * Sold by the foot. Telephone: (508) Fax: (508)

38 ADC /07/ *06/08/ * 09/21/ *11/05/ *01/17/02-20

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