GP-6 Cabmaker Owner s Manual and Operating Instructions

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GP- Cabmaker Owner s Manual and Operating Instructions Belts Model: Part# 80008 Diamond Pads Model: Part# 80005

597 Caution: Read all safety and operating instructions before using this equipment.

1 GP- Cabmaker Owner s Manual and Operating Instructions Belts Model: Part# Diamond Pads Model: Part# Carbide Wheel Model: Part# 8000 Revision Manual Part No. 597 Caution: Read all safety and operating instructions before using this equipment. This manual MUST accompany the equipment at all times. Barranca Diamond Products, Inc. 5 Storm Parkway Torrance, CA 9050 Toll-Free: (800) 0-78 Phone: (0) Fax: (0)

2 Bill of Materials (GP- Cabmaker, Belts Model: part # 80008) Accessories Part # Description Quantity 7 Polishing Compound, micron 77 Polishing Compound, micron 78 Polishing, Compound - micron 900 Belt, "x.5", Diamond, 00 grit 900 Belt, "x.5", Diamond, 00 grit 900 Belt, "x.5", Diamond, 00 grit 9000 Belt, "x.5", Diamond, 000 grit V P Pump, Water 5V 8 Fitting, Plastic, /" FNPT x /" BARB 95 Hose, Vinyl, /" ID x /8" OD ' 59 Clamp, Flow, /"-/" 7 Pad, Polishing, " Leather 5 Pad, Polishing, " Polytex 79 Tool Cool, 8 oz Bottle Adhesive, M Disc ON-OFF Cement Dressing Stick, Green 00 grit 50 GFCI, 5V 05 Disc, Sponge Rubber / Assembly, Base Reservoir, Tank GP 99 Adaptor, Brass Pipe /8" Barbed 870 Baseboard, Cab Combo/GP Bolt, Carriage /"-0 x -/" Sq. neck 595 Washer, Flat SAE /" 589 Nut, Hex /"-0 Bracket, Tool Rest (L H) zinc plated 9 Bracket, Tool Rest (RH) zinc plated 557 Screw, Hex /8"- x /" 509 Washer, Flat /8" 97 Tool Rest, Steel (zinc plated) 59 Screw, Hex Hd 5/"-8 x/" 575 Washer, Flat SAE 5/" 709 Nut, Hex Flange 5/8"-8 9 Bumper, Recessed -/"OD x /" ID w/ washer 878 Screw, Pan Hd Phil #0 x 7/8" 80 Cover, Baseboard Cab Combo Assembly, Hood 59 Hood,Bearing Mount, weldment 557 Guard, Splash, Rubber 5 Bracket, Hose Mount 875 Screw, Pan Hd, 0- x/8" 59 Nut, Hex 0-" 877 Screw, Pan Hd, /"-0 x/8" 595 Washer, Flat /" 5 Knob, /8"-x.5" OD 88 Rod, SS Threaded /8"-x" 07 Washer, Flat USS 7/" 99 Valve, Water Brass 0

3 Bill of Materials (GP- Cabmaker, Belts Model: part # 80008) Part # Description 575 Washer, Flat SAE 5/" 5 Knob, Ridged Grey 989 Valve, NVSV-B, 0/F Barb, 0-x/8" w/washer 505 Tubing, Clear PVC, /8 x / 5 Clip, aluminum, hose retainer 50 Tie, Nylon, 0.0" W x.0" L 5 Cross, w/8 B Quantity ' Assembly, Shaft & Wheels 89 Shaft, 5/8" 0 SS Precision Rod,.5 ft. long 789 Pulley, V-belt,.5" OD x 5/8" ID, set screw 70 Nut, Hex 5/"-8, LH 580 Flange, Aluminum " OD x 5/8" bore 8 Bearing, 5/8" Arbor RCSM 507 Spacer I, Shaft, Tube, 5/8" ID x 7/8" OD, Alum Wheel, Diamond, Brazed Bond 80 grit "x.5" 508 Spacer II, Shaft, Tube 5/8"IDx7/8"OD, Alum. 900 Wheel, Diamond, Brazed Bond 00 grit, "x/5" 509 Spacer III, Shaft, Tube, 5/8"IDx7/8"OD, Alum Drum, "x-/" x 5/8" Rubber Expandable 7 Nut, Hex Jam 5/8"-8 05 Polishing Wheel, RH Thread-Comp 8 Adapter, Cup Wheel Assembly, 05 Switch 5985 Box, Top/side entry, 0A Switch (comp) 5950 Lever, Actuator, 0A Swithc Box (comp) 5989 Plate, Mounting, 0A Switch 5990 Lever, On/Off, 0A Switch Box Bushing, Nylon, 0A Switch Box 599 Seal, Urethane, 0A Switch Box 599 Gasket, 0A Switch Box 5988 Switch, 0A/HP/0V/DPST 599 Screw, - x 5/" Flt Hd Phillips Mach 599 Screw, 0- x 5/" Pan Head Phillips Mach 579 Screw, - x 5/8" Pan Head Phil. Mach Screw, 0- x 5/" slotted hex washer head grnding 59 Washer, #0 SAE Flat 58 Washer, #0 Lock, Internal Teeth Cord, / SJTW x 5-5P Power Cord, 8/ SJTW x 5-5R Pump Bracket, Switch, Cab Combo Bolt, Carriage /"-0 x -/" Sq. Neck 595 Washer, Flat SAE /" 589 Nut, Hex /" Screw, /"-0 x /" Pan Head Phil Cap 5998 Wire Nut, Yellow

4 Bill of Materials (GP- Cabmaker, Belts Model: part # 80008) Assembly, Motor & Belt Part # Description Motor, /Hp, 0V, 0 Hz, 75 RPM Pulley, Motor, - /" x 5/8" bore, set screw Screw, Hex HD 5/"-8 x /" Washer, Flat SAE 5/" Mount, Motor, Upper Mount, Motor, Lower Screw, Hex HD 5/"-8 x /" Washer, Flat SAE 5/" Washer, Flat 7/" Washer, Flat, SAE, / Washer, Flat 7/"ID x -/" OD x 0.05" Nut, Pem 5/"-8 Bolt, Carriage /"-0 x -/" Sq. Neck Washer, Flat SAE /" Nut, Hex /"-0 Guard, Belt GP- Belt, AX- Cord, Grip /" NPT x 0."-0.7" Guard, Inner Belt Cord, Power / SJOOW 00V Quantity

5 Bill of Materials (GP- Cabmaker, Carbide Wheel Model: part # 8000) Accessories Part # Description Quantity 7 Polishing Compound, micron 77 Polishing Compound, micron 78 Polishing, Compound - micron 900 Belt, "x.5", Diamond, 00 grit 900 Belt, "x.5", Diamond, 00 grit 900 Belt, "x.5", Diamond, 00 grit 9000 Belt, "x.5", Diamond, 000 grit VP Pump, Water 5V 8 Fitting, Plastic, /"MNPT x /" BARB 95 Hose, Vinyl, /" ID x /8" OD ' 59 Clamp, Flow, /"-/" 7 Pad, Polishing, " Leather 5 Pad, Polishing, " Polytex 79 Tool Cool, 8 oz Bottle Adhesive, M Disc ON-OFF Cement Dressing Stick, Green 00 grit 50 Assembly, Base GFCI, 5V Reservoir, Tank GP 99 Adaptor, Brass Pipe /8" Barbed 870 Baseboard, Cab Combo/GP Bolt, Carriage /"-0 x -/" Sq. neck 595 Washer, Flat SAE /" 589 Nut, Hex /"-0 Bracket, Tool Rest (L H) zinc plated 9 Bracket, Tool Rest (RH) zinc plated 557 Screw, Hex /8"- x /" 509 Washer, Flat /8" 97 Tool Rest, Steel (zinc plated) 59 Screw, Hex Hd 5/"-8 x/" 575 Washer, Flat SAE 5/" 709 Nut, Hex Flange 5/8"-8 9 Bumper, Recessed -/"OD x /" ID w/ washer 878 Screw, Pan Hd Phil #0 x 7/8" 80 Cover, Baseboard Cab Combo Assembly, Hood 59 Hood,Bearing Mount, weldment 557 Guard, Splash, Rubber 5 Bracket, Hose Mount 875 Screw, Pan Hd, 0- x/8" 59 Nut, Hex 0-" 877 Screw, Pan Hd, /"-0 x/8" 595 Washer, Flat /" 5 Knob, /8"-x.5" OD 88 Rod, SS Threaded /8"-x" 07 Washer, Flat USS 7/" 99 Valve, Water Brass

6 Bill of Materials (GP- Cabmaker, Carbide Wheel Model: part # 8000) Part # Description Quantity 575 Washer, Flat SAE 5/" 5 Knob, Ridged Grey 989 Valve, NVSV-B, 0/F Barb, 0-x/8" w/washer 505 Tubing, Clear PVC, /8 x / ' 5 Clip, aluminum, hose retainer 50 Tie, Nylon, 0.0" W x.0" L 5 Cross, w/8 B Assembly, Shaft & Wheels 89 Shaft, 5/8" 0 SS Precision Rod,.5 ft. long 789 Pulley, V-belt,.5" OD x 5/8" ID, set screw 70 Nut, Hex 5/"-8, LH 580 Flange, Aluminum " OD x 5/8" bore 8 Bearing, 5/8" Arbor RCSM 507 Spacer I, Shaft, Tube, 5/8" ID x 7/8" OD, Alum Wheel, Green Silicon Carbide 00 grit "x" 508 Spacer II, Shaft, Tube 5/8"IDx7/8"OD, Alum Wheel, Green Silicon Carbide 00 grit, "x" 509 Spacer III, Shaft, Tube, 5/8"IDx7/8"OD, Alum Drum, "x-/" x 5/8" Rubber Expandable 7 Nut, Hex Jam 5/8"-8 70 Polishing Wheel w/setscrew Assembly, 05 Switch 5985 Box, Top/side entry, 0A Switch (comp) 5950 Lever, Actuator, 0A Swithc Box (comp) 5989 Plate, Mounting, 0A Switch 5990 Lever, On/Off, 0A Switch Box Bushing, Nylon, 0A Switch Box 599 Seal, Urethane, 0A Switch Box 599 Gasket, 0A Switch Box 5988 Switch, 0A/HP/0V/DPST 599 Screw, - x 5/" Flt Hd Phillips Mach 599 Screw, 0- x 5/" Pan Head Phillips Mach 579 Screw, - x 5/8" Pan Head Phil. Mach Screw, 0- x 5/" slotted hex washer head grnding 59 Washer, #0 SAE Flat 58 Washer, #0 Lock, Internal Teeth Cord, / SJTW x 5-5P Power Cord, 8/ SJTW x 5-5R Pump Bracket, Switch, Cab Combo Bolt, Carriage /"-0 x -/" Sq. Neck 595 Washer, Flat SAE /" 589 Nut, Hex /" Screw, /"-0 x /" Pan Head Phil Cap 5998 Wire Nut, Yellow

7 Bill of Materials (GP- Cabmaker, Carbide Wheel Model: part # 8000) Assembly, Motor & Belt Part # Description Motor, /Hp, 0V, 0 Hz, 75 RPM Pulley, Motor, - /" x 5/8" bore, set screw Screw, Hex HD 5/"-8 x /" Washer, Flat SAE 5/" Mount, Motor, Upper Mount, Motor, Lower Screw, Hex HD 5/"-8 x /" Washer, Flat SAE 5/" Washer, Flat 7/" Washer, Flat, SAE, / Washer, Flat 7/"ID x -/" OD x 0.05" Nut, Pem 5/"-8 Bolt, Carriage /"-0 x -/" Sq. Neck Washer, Flat SAE /" Nut, Hex /"-0 Guard, Belt GP- Belt, AX- Cord, Grip /" NPT x 0."-0.7" Guard, Inner Belt Cord, Power / SJOOW 00V Quantity 5

8 Bill of Materials (GP- Cabmaker, Pads Model: part # 80005) Accessories Part # Description 7 Polishing Compound, micron 77 Polishing Compound, micron 78 Polishing, Compound - micron 900 Belt, "x.5", Diamond, 00 grit 900 Belt, "x.5", Diamond, 00 grit 900 Belt, "x.5", Diamond, 00 grit 9000 Belt, "x.5", Diamond, 000 grit VP Pump, Water 5V 8 Fitting, Plastic, /"MNPT x /" BARB 95 Hose, Vinyl, /" ID x /8" OD 59 Clamp, Flow, /"-/" 7 Pad, Polishing, " Leather 5 Pad, Polishing, " Polytex 79 Tool Cool, 8 oz Bottle Adhesive, M Disc ON-OFF Cement Dressing Stick, Green 00 grit 50 Cord, GFCI 0V 5A Rubber Backer Pad, 5" (5/8- thread) 7005 Rigid Backer Pad, 5" (5/8- thread) Resin Diamond Pad, 5" (50 grit) 750 Resin Diamond Pad, 5" (0 grit) 750 Resin Diamond Pad, 5" (0 grit) 7500 Resin Diamond Pad, 5" (00 grit) Resin Diamnd Pad, 5" (800 grit) 7580 Resin Diamond Pad, 5" (800 grit) 7550 Resin Diamond Pad, 5" (500 grit) Resin Diamond Pad, 5" (8500 grit) 750 Resin Diamond Pad, 5" (,000 grit) 5 Magnetic Mount Loc Line manifold 05 Disc, " Sponge Rubber /" Quantity ' Assembly, Base Reservoir, Tank GP 99 Adaptor, Brass Pipe /8" Barbed 870 Baseboard, Cab Combo/GP Bolt, Carriage /"-0 x -/" Sq. neck 595 Washer, Flat SAE /" 589 Nut, Hex /"-0 Bracket, Tool Rest (L H) zinc plated 9 Bracket, Tool Rest (RH) zinc plated 557 Screw, Hex /8"- x /" 509 Washer, Flat /8" 97 Tool Rest, Steel (zinc plated) 59 Screw, Hex Hd 5/"-8 x/" 575 Washer, Flat SAE 5/" 709 Nut, Hex Flange 5/8"-8 9 Bumper, Recessed -/"OD x /" ID w/ washer 878 Screw, Pan Hd Phil #0 x 7/8" 80 Cover, Baseboard Cab Combo

9 Bill of Materials (GP- Cabmaker, Pads Model: part # 80005) Assembly, Hood 59 Hood,Bearing Mount, weldment 557 Guard, Splash, Rubber 5 Bracket, Hose Mount 875 Screw, Pan Hd, 0- x/8" 59 Nut, Hex 0-" 877 Screw, Pan Hd, /"-0 x/8" 595 Washer, Flat /" 5 Knob, /8"-x.5" OD 88 Rod, SS Threaded /8"-x" 07 Washer, Flat USS 7/" 99 Valve, Water Brass Assembly, Shaft & Wheels 88 Shaft, 5/8" 0 SS Precision Rod,.5 ft. long 789 Pulley, V-belt,.5" OD x 5/8" ID, set screw 70 Nut, Hex 5/"-8, LH 580 Flange, Aluminum " OD x 5/8" bore 8 Bearing, 5/8" Arbor RCSM 507 Spacer I, Shaft, Tube, 5/8" ID x 7/8" OD, Alum Wheel, Diamond, Brazed Bond 80 grit "x.5" 508 Spacer II, Shaft, Tube 5/8"IDx7/8"OD, Alum. 900 Wheel, Diamond, Brazed Bond 00 grit, "x/5" 509 Spacer III, Shaft, Tube, 5/8"IDx7/8"OD, Alum Drum, "x-/" x 5/8" Rubber Expandable 7 Nut, Hex Jam 5/8"-8 79 Polishing Wheel LH Thread-Comp Assembly, 05 Switch 5985 Box, Top/side entry, 0A Switch (comp) 5950 Lever, Actuator, 0A Swithc Box (comp) 5989 Plate, Mounting, 0A Switch 5990 Lever, On/Off, 0A Switch Box Bushing, Nylon, 0A Switch Box 599 Seal, Urethane, 0A Switch Box 599 Gasket, 0A Switch Box 5988 Switch, 0A/HP/0V/DPST 599 Screw, - x 5/" Flt Hd Phillips Mach 599 Screw, 0- x 5/" Pan Head Phillips Mach 579 Screw, - x 5/8" Pan Head Phil. Mach Screw, 0- x 5/" slotted hex washer head grnding 59 Washer, #0 SAE Flat 58 Washer, #0 Lock, Internal Teeth Cord, / SJTW x 5-5P Power Cord, 8/ SJTW x 5-5R Pump Bracket, Switch, Cab Combo Bolt, Carriage /"-0 x -/" Sq. Neck 595 Washer, Flat SAE /" 589 Nut, Hex /" Screw, /"-0 x /" Pan Head Phil Cap 5998 Wire Nut, Yellow 7

10 Bill of Materials (GP- Cabmaker, Pads Model: part # 80005) Assembly, Motor & Belt Part # Description Motor, /Hp, 0V, 0 Hz, 75 RPM Pulley, Motor, - /" x 5/8" bore, set screw Screw, Hex HD 5/"-8 x /" Washer, Flat SAE 5/" Mount, Motor, Upper Mount, Motor, Lower Screw, Hex HD 5/"-8 x /" Washer, Flat SAE 5/" Washer, Flat 7/" Washer, Flat, SAE, / Washer, Flat 7/"ID x -/" OD x 0.05" Nut, Pem 5/"-8 Bolt, Carriage /"-0 x -/" Sq. Neck Washer, Flat SAE /" Nut, Hex /"-0 Guard, Belt GP- Belt, AX- Cord, Grip /" NPT x 0."-0.7" Guard, Inner Belt Cord, Power / SJOOW 00V Quantity 8

11 NOTES 9

12 WARRANTY BARRANCA DIAMOND LIMITED WARRANTY Please complete the warranty registration card and return. Any problems encountered should be directed to Barranca Diamond Customer Service department at (800) 0-78 M-F 8am - 5pm PST. NOTE THIS INFORMATION FOR FUTURE USE: MODEL NUMBER: SERIAL NUMBER: PURCHASE PLACE: PURCHASE DATE: Barranca Diamond warrants to the original retail purchaser for a period of year except as noted, from the date of purchase all products covered by this Warranty to be free of defects in materials and workmanship. This Warranty shall not apply to any parts that have been subjected to misuse or improper service, that had been damaged in transit or handling, or that have been altered or repaired by unauthorized representatives. This Warranty does not cover defects caused by or resulting from misuse, abuse, neglect or damage caused by accident or the failure to provide reasonable maintenance. This Warranty is void if the product or any of its individual components is altered or modified by the purchaser or if the product is used in a manner or with a blade not recommended by the manufacturer. Any claim arising under this Warranty must be submitted by the original purchaser within the warranty period specified above, and shall include proof of purchase. During said warranty period Barranca Diamond shall, at its option, either replace or repair, at no charge to the original purchaser, any parts or components that are found to be defective by Barranca Diamond. Barranca Diamond shall not be responsible for or obligated to pay for freight or other transportation related costs or expenses in connection with any defective products or components that are either returned to Barranca Diamond s facility or any authorized repair station and/or any replacement products or components that are shipped from Barranca Diamond pursuant to this Warranty. Parts and labor needed to maintain products and the replacement of components due to normal wear and tear are the purchaser s responsibility and are not covered by this Warranty. All products or components replaced under warranty become the property of the manufacturer. All replacement parts will be considered to be part of the original product and any warranty on such parts will expire coincidentally with the original Warranty. Barranca Diamond will pay for parts and labor in connection with warranty repairs conducted by Barranca Diamond or its authorized repair centers. Replacement part(s) installed by anyone else will be provided without a charge for such replacement part(s), but this Warranty will not apply to labor charges in connection therewith. IN NO EVENT SHALL ANY LIABILITY UNDER THIS WARRANTY EXCEED THE REPLACEMENT COST OF ANY DEFECTIVE PRODUCT OR COMPONENT THEREOF, AND BARRANCA DIAMOND SHALL NOT BE LI- ABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR ANY OTHER DAMAGE OR LOSS NOT EXPRESSLY ASSUMED AS SET FORTH HEREIN. The foregoing constitutes an expressed warranty on the terms set forth above and is the only warranty or warranties applicable to the products it covers. All other warranties, including, without limitation, the implied warranty of merchantability and/or fitness for a particular purpose or use being denied. This limited warranty is expressly in lieu of all other warranties, whether expressed or implied. 0

13 CUSTOMER SERVICE Specifics Applicable to Limited Warranty of Diamond Blades and Core Bits: Laser Welded Blade and Bit Warranty: If the laser weld between the segment and the steel core or barrel fails during normal use, the blade or bit will be replaced free of charge. Blades and bits damaged due to careless or improper use are not covered under this warranty. Brazed Blade, Bit, and Cup Wheel Warranty: If the brazed bond between the segment and the core, barrel, or cup fails within the first.050 of segment wear, the blade, bit, or cup will be replaced free of charge. Blades, bits, and cup wheels damaged due to careless or improper use are not covered under this warranty. Continuous Rim Blade Warranty: If the bond between the rim and the core fails during normal use, the blade will be replaced free of charge. Blades and bits damaged due to careless or improper use are not covered under this warranty. Exclusions: Barranca Diamond does not warrant the following components, which carry their own manufacturer s warranty for the indicated periods: Electric Motors Manufacturer s Warranty Baldor: year Ryobi: Year Soga: Year Gas Engines Manufacturer s Warranty Honda: years Engine Power Information Engine power ratings are calculated by the individual engine manufacturer and the rating method may vary among engine manufacturers. Barranca Diamond Products makes no claim, representation or Warranty as to the power rating of the engine on this equipment and disclaims any responsibility or liability of any kind whatsoever with respect to the accuracy or the engine power rating. Users are advised to consult the engine manufacturer s owners manual and website for specific information regarding the engine power rating.

14 CUSTOMER SERVICE REPLACEMENT PARTS Replacement parts for this tool may be ordered from your Barranca Diamond distributor or directly from Barranca Diamond. Please have the following information ready before calling: Model and serial number of the machine Date of purchase Description of parts being ordered (see parts list) RETURN MATERIALS PROCEDURE To expedite the service relative to the return of a product purchased through Barranca Diamond, please have the following information available: Model and serial number of the machine Date of purchase Distributor s name Then please call Barranca Diamond at (0) or toll free at to obtain a Return Goods Authorization number (RGA) authorizing the return. Please Note: Ensure your item(s) are prepaid to the destination Return items must have been purchased within the previous twelve () months Follow the packaging instructions in the following section Be sure to include the RGA number, return address and your phone number on or within the return shipping box. PACKAGING INSTRUCTIONS Ship the equipment using its original shipping crate if possible. Secure inside the shipping crate. Ensure all parts are secured in the packaging to prevent movement. Do not ship the equipment partially exposed.

15 NOTES

16 Barranca Diamond Products, Inc. 5 Storm Parkway Torrance, CA 9050 Toll-Free: (800) -580 Phone: (0) 59-5 Fax: (0)

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