LOW VOLTAGE CONTROL CIRCUIT WIRING

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1 INSTALLATION INSTRUCTIONS LOW VOLTAGE CONTROL CIRCUIT WIRING MODELS W**A W**L W**A*D W**L*D Bard Manufacturing Company, Inc. Bryan, Ohio Since Moving ahead just as planned. Manual : A Supersedes: File: Volume III Tab 16 Date: Copyright 2008 Page 1 of 14

2 Contents Installation Instructions Wiring Low Voltage Wiring... 3 Operating Voltage Range... 3 Low Voltage Connection... 3 Wiring Diagram Figure 11 A/C Connection Diagram Figures Figure 1 Basic A/C w/opt. Elec. Heat... 4 Figure 2 Opt. MFAD, CRV or ERV Vent. Pkg. w/ Programmable T-Stat... 5 Figure 3 Opt. MFAD, CRV or ERV Vent. Pkg. w/ Non-Programmable T-Stat... 6 Figure 4 A/C with Economizer... 7 Figure 5 A/C w/dehumidification Sequence & No Vent Pkg Figure 6 A/C w/dehumidification Sequence & No Vent Pkg. Using Separate Controls... 9 Figure 7 A/C w/dehumidification Sequence w/vent Pkg. Using Combination Controller Figure 8 A/C w/dehumidification Sequence w/vent Pkg. Using Non-Programmable...11 Figure 9 A/C w/dehumidification Sequence & Economizer Figure 10 A/C w/dehumidification Sequence & Economizer w/combination Control Tables Table 1 Diagram to Use w/unit & Vents... 3 Table 2 Operating Voltage Range... 3 Table 3 Wall Thermostat... 3 Table 4 Humidity Controls... 3 Table 5 CO2 Controller... 3 Table 6 Thermostat Wire Size... 3 Page 2 of 14

3 System Type Air Conditioner Air Conditioner w/dehumidification Sequence Model Series No Electronic Vents Programmable MFAD, CRV or ERV Electroni c Programmable Electroni c E conomizer CS2000A* Programmable W**A, W** L W**A*D W**L*D TABLE 1 DIAGRAM TO USE WITH UNIT AND VENTS All WIRING LOW VOLTAGE WIRING 230/208V, 1 phase and 3 phase equipment dual primary voltage transformers. All equipment leaves the factory wired on 240V tap. For 208V operation, reconnect from 240V to 208V tap. The acceptable operating voltage range for the 240V and 208V taps are: TABLE 2 OPERATING VOLTAGE RANGE TAP RANGE 240V V NOTE: The voltage should be measured at the field power connection point in the unit and while the unit is operating at full load (maximum amperage operating condition). An 18 gauge copper, color-coded thermostat cable is recommended. The connection points are shown in this Manual. See Table above. Low Voltage Connection These units use a 24-volt AC low voltage circuit. The R terminal is the hot terminal and the C terminal is grounded. G terminal is the fan input. Y terminal is the compressor input for cooling. W1 terminal is the 1st stage electric heat. W2 terminal is the 2nd stage heat (if equipped). A terminal is the ventilation input. This terminal energizes any factory installed ventilation option. 3 terminal is the dehumidification input. If installed, this terminal energizes any factory installed dehumidification option. NOTE: On models with J or M Control Module, 3 terminal is used along with 1 and 2 for the alarm relay. J or M modules are not used in conjunction with dehumidification units. LOW VOLTAGE CONNECTIONS FOR DDC CONTROL Fan Only Energize G Cooling Mode Energize Y, G 1st Stage Heating Energize W1 2nd Stage Heating Energize W1, W2 (if employed) Ventilation Energize G, A Dehumidification Energize 3 (if employed) Part Number (TH3110D1040) (TH5220D1151) ( ) Part Number (H600A1014) (H ) Part Number (C7232A1008) Transformer VA TABLE 3 WALL THERMOSTAT Predominate Features 1 stage Cool, 1 stage Heat Electronic Non-Programmable Auto or Manual changeover 2 stage Cool, 2 stage Heat Electronic Non-Programmable HP or Conventional Auto or Manual changeover 3 stage Cool; 3 stage Heat Programmable/Non-Programmable Electronic HP or Conventional Auto or Manual changeover Dehumidification Output TABLE 4 HUMIDITY CONTROLS Predominate Features SPDT switching, pilot duty 24V Humidity range 20-80% RH Electronic dehumidstat SPST closes-on-rise Humidity range 10-90% with adjustable stops Predominate Features Normally Open SPST relay closes-on-rise 24V with automatic background calibration Default setting is 800ppm, adjustable to 1000 or 1200, on-off differential is 100ppm ppm range, with display TABLE 6 THERMOSTAT WIRE SIZE FLA TABLE 5 CO2 CONTROLLER Wire Gauge 20 gauge 18 gauge 16 gauge 14 gauge 12 gauge Maximum Distance In Feet Page 3 of 14

4 Page 4 of 14 FIGURE 1 BASIC A/C with OPTIONAL ELECTRIC HEAT NO ECONOMIZER or VENTILATION PACKAGES

5 FIGURE 2 OPTIONAL MFAD, CRV or ERV VENTILATION PACKAGES with PROGRAMMABLE THERMOSTAT (RECOMMENDED) Page 5 of 14

6 Page 6 of 14 FIGURE 3 OPTIONAL MFAD, CRV or ERV VENTILATION PACKAGES with NON-PROGRAMMABLE THERMOSTAT

7 FIGURE 4 A/C with ECONOMIZER Page 7 of 14

8 Page 8 of 14 FIGURE 5 A/C with DEHUMIDIFICATION SEQUENCE & NO VENTILATION PACKAGE USING COMBINATION TEMPERATURE and HUMIDITY CONTROLLER

9 FIGURE 6 A/C with DEHUMIDIFICATION SEQUENCE & NO VENTILATION PACKAGE USING SEPARATE TEMPERATURE and HUMIDITY CONTROLS Page 9 of 14

10 Page 10 of 14 FIGURE 7 A/C with DEHUMIDIFICATION SEQUENCE with VENTILATION PACKAGE USING COMBINATION TEMPERATURE and HUMIDITY CONTROLLER

11 FIGURE 8 A/C with DEHUMIDIFICATION SEQUENCE with VENTILATION PACKAGE USING NON-PROGRAMMABLE THERMOSTAT and SEPARATE HUMIDITY CONTROLLER Page 11 of 14

12 Page 12 of 14 FIGURE 9 A/C with DEHUMIDIFICATION SEQUENCE & ECONOMIZER with THERMOSTAT and or HUMIDISTAT

13 FIGURE 10 A/C with DEHUMIDIFICATION SEQUENCE & ECONOMIZER with COMBINATION TEMPERATURE and HUMIDITY CONTROL LOW VOLTAGE WIRING Page 13 of 14

14 FIGURE 11 AIR CONDITIONER WITH CS2000 DO NOT CONNECT "L" UNTIL AFTER CONTROLLER IS CONFIGURED TO CS2000 = YES TEMPERATURE/HUMIDITY CONTROLLER BARD P/N THERMOSTAT TH5220D1151 BARD P/N NOTE: MUST BE CONFIGURED FOR HEAT/COOL R C G Y1 W1/E W2 Y2 L YO/D C G Y1 W W2 Y2 R RC BLUE RED 6 YELLOW H600A1014 HUMIDITY CONTROLLER H DEHUMIDSTAT IF OPTIONAL VENT PACKAGE IS INSTALLED, THE "G" WIRE MUST BE CONNECTED TO ASSURE CONTINUOUS BLOWER DURING OCCUPIED PERIODS WHEN VENT SYSTEM IS "ON". THE "G" WIRE MUST ALSO BE CONNECTED FOR PRE-PURGE OPERATION (SEE STEP 2, FUNCTION SWITCH SETTINGS). BARD VENTILATION PACKAGE (OPTIONAL) NOTE: IF FACTORY INSTALLED DISCONNECT AND TAPE RED AND ORANGE WIRES R O A BK WERV OR CRV BR/W C R G Y W1 W2 NC C NO C NC VENT HVAC FAN Y2 PWR C NC 3 UNIT 24V TERMINALS HUMIDITY CONTROLLER CONNECTIONS USED ONLY FOR OPTIONAL DEHUMIDIFICATION CIRCUIT THAT MUST BE FACTORY INSTALLED IN AIR CONDITIONER FACTORY JUMPER - SEE SEARCH TIME DETAIL ON PAGE 3 4 OPTIONAL LIGHTING CONTROL LIGHTING CONTROL RELAY NORMALLY CLOSED CONTACTS MANUAL SWITCH FIELD SUPPLIED LIGHTS REMOTE MOTION DETECTOR (OPTIONAL) NORMALLY OPEN CONTACTS AREA OCCUP. NO C NC REM PWR PRECOND DOOR NO C NC HVAC MAN. OVERIDE (24 HRS) CS2000A2 ENERGY MONITOR NEEDED WHEN 2 STAGES OF ELECTRIC HEAT ARE REQUIRED. REQUIRED FOR 2 STAGE COOLING UNITS OR UNITS WITH ECONOMIZERS. JUMPER IS FACTORY INSTALLED. LIGHTING CONTROL CIRCUIT IS OPTIONAL AND FIELD SUPPLIED. LIGHTING CONTROL RELAY REQUIRES NORMALLY CLOSED CONTACTS AND MUST BE SIZED ACCORDING TO CONTROLLED LOAD. RECOMMENDED SWITCH SETTINGS SHOWN BELOW FUNCTION SWITCHES LEARN PRE P MODE RATE SEARCH-TIME N/C STAGE AUX DEMAND 2 DEMAND 1 TEMPERATURE SWITCHES A Page 14 of 14

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