aquaphyll TM QUAD Wall Mounted Chemical Dispensing System
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1 aquaphyll TM QUAD Wall Mounted Chemical Dispensing System w w w. p i o n e e r e c l i p s e. c o m
2 aquaphyll tm QUAD wall mounted chemical dispensing system AquapHyll is the professional s choice in wall mounted chemical dispensing systems. Its clean design, easy installation and accurate chemical metering combine to create a fast, versatile and durable support system for any janitor s closet. A wide variety of AquapHyll DTC concentrated chemicals are available to clean and maintain floors, glass and hard surfaces in offices, rest rooms and class rooms. With a push of a button, the system instantly mixes these chemicals with ordinary tap water and safely produces consistent cleaning results with less waste. AQUA ph YLL Every AquapHyll Quad wall mounted chemical dispensing system comes with the necessary hardware and mounting brackets needed to install a complete system - quickly and accurately. Refer to the following pages for detailed instructions and operating guides. Dilution Control System FLOW RATES AquapHyll Quad offers two chemical flow rates through its dispensing units. The low flow rate of 1.0 GPM (3,8 liters) is ideal for filling small hand-held bottles and containers. The high flow rate of 3.5 GPM (13,25 liters) reduces the time required to fill large buckets and automatic scrubbing machines *Chemicals sold separately. 2 Amano Pioneer Eclipse 1 Eclipse Road, Sparta, NC
3 DTC-Style Floor Care & Sanitation Concentrates These cleaners, maintainers, degreasers and germicides are designed to operate effectively with the AquapHyll Chemical Dispensing Systems. Each case of AquapHyll DTC chemicals contains four (4), easy-to-handle two (2) liter bottles. Multi-Surface Cleaners AQUA ph Dilution Control System YLL 325DTC NeutraZene TM Malodor Counteractant 330DTC All Purpose Cleaner 1:64 331DTC Glass & Surface Cleaner 341DTC Blink TM Glass & Surface Cleaner 1:64 DTC chemicals are manufactured with a closed loop metering tip. This permanent insert accurately dispenses the proper amount of chemical into the water stream. Floor Maintainers Washroom Cleaners & Degreaser 211DTC Rebound TM Cleaner/Enhancer 1: DTC Floor Maintainer 1: DTC Triton TM Non-Acid Washroom Cleaner 1:16 332DTC Spray & Wipe Degreaser 1:8 333DTC Mild Acid Washroom Cleaner 334DTC Non-Acid Washroom Cleaner 335DTC All Purpose Peroxide Cleaner 1:40 396DTC Eclipse TM Heavy Duty Degreaser Floor Cleaners Disinfectants 301DTC Eclipse TM Neutral Cleaner 1: DTC Ultra All Purpose Cleaner 1: DTC NeutraFresh TM All Purpose Cleaner 1:64 605DTC Eclipse TM Aurora HB Germicidal Disinfectant 1:64 613DTC NeutraQuat 256 TM Germicidal Disinfectant 1: DTC Triton XLC TM Bathroom Cleaner & Disinfectant 1: LDTC Nova TM Germicidal Disinfectant - LEMON 615MDTC Nova TM Germicidal Disinfectant - MINT 615PDTC Nova TM Germicidal Disinfectant - PINE Amano Pioneer Eclipse 1 Eclipse Road, Sparta, NC
4 aquaphyll tm QUAD dispenser installation Please use this eqipment carefully and observe all warnings and cautions. WEAR ALWAYS ALWAYS ALWAYS ALWAYS Attach keep NOTE protective clothing and eyewear when dispensing chemicals or other materials or when working in the vicinity of all chemicals, filling or emptying equipment, or changing metering tips. observe safety and handling instructions of the chemical manufacturer. direct discharge away from you or other persons or into approved containers. dispense cleaners and chemicals in accordance with manufacturer s instructions. Exercise CAUTION when maintaining your equipment. reassemble equipment according to instruction procedures. Be sure all components are firmly screwed or latched into position. only to tap water outlets (25 PSI minimum, 85 PSI maximum and Max water temp 120 F). equipment clean to maintain proper operation. If the unit is used to fill a sink or if the discharge hose can be placed into a sink, the unit must be mounted so that the bottom of the cabinet is above the overflow rim of the sink. Each package contains: 1. Dispenser unit 2. Wall bracket 3. Water supply tubing (6 ) 4. Metering tip kit 5. Instruction sheet 6. Label kit 7. Install kit including: Screws (5) Anchors (5) Washers (3) 4 Amano Pioneer Eclipse 1 Eclipse Road, Sparta, NC
5 AquapHyll QUAD Dispenser Installation 1. Find suitable place close to a water source for unit. Remove wall bracket from packaging, place level on wall and mark (3) mounting holes. Drill (3) 5/16 holes and install anchors in wall. Secure wall bracket to wall with screws and washers provided. NOTE: The distance from the top of the wall bracket to the top of the cabinet is 1/8. 2. Place the cabinet onto the wall bracket aligning the tabs with the slots in the top of the cabinet. Also ensure the central snap on top of the wall bracket engages the cabinet. Mark the wall using the (2) lower holes, as guides, then remove cabinet from wall. Drill (2) 5/16 holes and install anchors in wall. NOTE: ARROW ON CHECK VALVES SHOULD BE POINTED TOWARD THE EDUCTOR. 4. A short discharge tube is used with the 1GPM eductor; minimum tube length is 8 inches (20cm) for proper operation. Longer tubes (4-6 feet) are used with a 3.5GPM eductor. Do not remove the flooding rings from inside the tubes. Install hose hook on longer tube to allow discharge tube to conveniently hang from dispenser when not in use. 5. Connect water supply hose of at least 3/8 ID to water inlet swivel. (Minimum 25 PSI pressure, with water running, is required for proper operation. Maximum Pressure 85 PSI, Maximum water Temperature 120 F.) 6. Place the cabinet back onto the wall bracket (see #2) and secure the bottom of the cabinet to the wall with the screws provided. NOTE: IT IS REQUIRED THAT THE BOTTOM (2) SCREWS BE INSTALLED. 7. Install optional drip tray by aligning the four tabs on the tray with the four slots in the lower cabinet and push down. 8. If maintenance is required, remove the medallion cover from the unit by pushing inward on the two snap features located inside near the bottom of the medallion and rotate upwards. These snaps can be accessed by unlocking and opening the doors (See Page 3). 9. Replace medallion cover. Insert the upper medallion tabs into the cabinet slots and swing down to engage lower medallion snaps on the inside of the cabinet. Ensure selector knobs are properly aligned. Amano Pioneer Eclipse 1 Eclipse Road, Sparta, NC
6 AquapHyll QUAD Trouble Shooting Guide Use this quick reference chart to resolve most common issues encountered during installation. For further information, contact Amano Pioneer Eclipse Technical Support Services at , or visit condition cause solution No discharge No concentrate draw Excess concentrate draw Failure of unit to turn off a. No water b. Magnetic valve not functioning c. Eductor clogged d. Clogged water inlet strainer a. Metering tip or eductor is clogged b. Low water pressure c. Discharge tube and/or flooding ring not in place d. Concentrate container empty e. Inlet hose barb not screwed on tightly f. Clogged water inlet strainer g. Air leak in chemical pick-up tube a. Metering tip not in place b. Chemical above eductor a. Water valve parts dirty b. Magnet doesn t fully return c. Push button stuck a. Open water supply b. Install valve parts kit c. Clean* or replace d. Disconnect inlet water line and clean strainer a. Clean (descale)* or replace b. A minimum of 25 PSI (1.72 bar) with the water running is required to operate unit properly. c. Push tube firmly onto eductor discharge hose barb, or replace tube if it doesn t have a flooding ring. d. Replace with full container. e. Tighten, but do not overtighten into eductor f. Disconnect inlet water line and clean strainer g. Put clamp on tube or replace tube if brittle. a. Press correct tip firmly into barb on the eductor b. Place concentrate below the eductor a. Clean* or replace with valve parts kit if found defective b. Make sure magnet moves freely. c. Remove button and clean cabinet/button to remove any dirt lodged in slide recess. Excess foaming in discarge a. Air leak in pick-up tube a. Put clamp on tube or replace tube if brittle. Door will not close properly a. Hinges disengaging from cabinet a. Re-snap hinges into cabinet before closing door. * In hard water areas, scale may form inside the discharge end of the eductor, as well as in other areas of the unit that are exposed to water. This scale may be removed by soaking the eductor in a descaling solution (deliming solution). To remove an eductor located in the cabinet, firmly grasp water valve and unthread eductor. Replace in same manner. Alternatively, a scaled eductor can be cleaned (or kept from scaling) by drawing the descaling solution through the unit. Operate the unit with the suction tube in the descaling solution. Operate the unit until solution is drawn consistently, then flush the unit by drawing clear water through it for a minute. Replace concentrate container and put suction tube into concentrate. 6 Amano Pioneer Eclipse 1 Eclipse Road, Sparta, NC
7 AquapHyll QUAD parts list diagram Key Part number Description Door, right side Door, left side Button, Hi-fl ow, blue Button, Low-Flow, blue Medallion, AccuMax Cabinet, AccuMax Drip Tray, blue Lock Nut for lock Kit, Bracket, valve, 2 button Kit, water inlet Kit, Pipe plug, 3/8 plastic Kit, ASM water valve,spring,magnet Valve parts kit a. diaphragm b. armature c. spring d. valve bonnet 12a GPM eductor assembly b GPM eductor assembly Select valve replacement kit e Clip, E-Gap select f O-ring g Suction inlet h Select valve Metering tip kit GPM discharge tube with fl ooding ring (10") GPM discharge tube with fl ooding ring (6') Hose Hook, 1/2" Kit, single pick-up Kit, dual pick-up Access for Maintenance 10 9 a b 11 c d 12a Not Shown: P/U Asm, upper P/U Asm, lower Water inlet hose, 3/8" x 6' e f 12b g 13 h 14 Dispenser Unit Part Numbers: MASP Amano Pioneer Eclipse 1 Eclipse Road, Sparta, NC
8 accessories 1 quart empty spray bottle, no label Trigger spray head BC009200S Chemical Sticker Set LBMASP9060 BC009000S Mating cap, 90-degree nipple MA Mating cap, straight nipple MA10502 Tip kit, 15 tips, various sizes Amano Pioneer Eclipse 1 Eclipse Road, Sparta, NC
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