User Instructions For TopTronic RS-30

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1 User Instructions F TopTronic RS ENG-Jun02 Hoval Ltd Nthgate Newark Nottinghamshire NG24 1JN Phone Fax

2 2 Index ENG-Jun02 Introduction Introduction... 3 Controls... 3 Display... 3 User instructions Key function table... 4 Switching on the room station... 4 Additional infmation... 5 Automatic program selection... 5 Room temperature... 6 Heating program... 7 Califier charging... 9 Advanced user instructions Language Clock setting Time clock level Time clock programming Block programming Table program 1 settings Table program 2 settings Table program 3 settings Room level Parameter tables Room level parameters table Advanced parameter table Installation / technical Installation Technical data... 25

3 430294ENG-Jun02 Introduction 3 The RS-30 has the most modern technology and serves as a weather / room temperature regulat with integrated hot water control and remote operating functions f the UltraGas Topgas boilers. With the most up to date micro electronics exclusive functions can be activated which guarantee the highest level of comft with the minimum energy usage. This is achieved with adaption and optimization functions which match heating energy to the exact building requirements. As well as these room temperature related functions a variety of equipment specific infmation is available which can be read within the living room and when necessary adapted to individual circumstances. This encompasses dates, on/off switching of the heating cycle with differently regulated room temperatures, actual values and diagnostic fault messages of the boiler. Operation of the unit is easy to understand and is limited to a minimum of operating elements which are separated f user and advanced user levels. The instructions are separated into two parts. Part 1 (user instructions) delivers all immediately imptant operating stages which are necessary f use and are selected with directly accessible operating keys. Part 2 (advanced instructions) these should only be used by the advanced user service engineer and relate to specific settings / heating parameters and are accessible by the covered operating keys. Controls Symbol Display Heating Night setback Room temperature LCD Display 2 Key (increase value) 3 Key (decrease value) 4 Key f heating program 5 Key f reduced (night time) program 6 Infmation 7 Program key (time/date) 8 Program key (automatic programs) 9 Program key (house level) 10 Program key (service level) 11 Fward key 12 Backward key 13 Cover

4 4 User Instructions ENG-Dec01 Key Function table (User Level) Function Enter with keys Adjust with keys / range Page No. Room temperature crection 5 30 o C?? Heating (day) room temperature Reduced (night) room temperature with 5 30 o C with 5 30 o C???? Infmation i?? Party function press and hold h?? Continuous heating press and hold 5 30 o C?? Absent function press and hold h Continuous reduced press and hold 5 30 o C???? Heating Off (manual summer operation) press and hold On, Off?? Automatic?? Califier charging and simultaneously ON OFF?? Automatic programs 1-3 and simultaneously 1, 2, 3?? Switching on the Room station When the room station is first switched on the following display will show f 5 seconds: Room Station Software version Control type the room station is in reduced (night time) operation. Infmation: Monday 10 th March 1997 Time Room temperature 20.5 o C Clock synchronisation The default display will then appear. The symbol indicates that the room station is in heating operation and the symbol indicates

5 430294ENG-Jun02 User Instructions 5 Attention: During summer switch off the following symbols are not shown and. Blinking symbols indicate that the unit is not operating under a nmal program eg. party. Additional Infmation The following additional infmation can be obtained by pressing the i button (only if the relevant senss are fitted): Default display. Fault Indications The RS-30 room station has a comprehensive fault indication system which has priity over all other indications and remain active until the fault is rectified. Faults concerning the firing unit must be rectified in accdance with operating manual instructions. If any of the following fault displays are shown (Fault System Off, Fault Hot water temperature, Fault Boiler temperature, Fault Room temperature ) you must notify the heating engineer. i i External sens temperature. Flow temperature. Automatic Program Selection In automatic there are three different time programs to switch between f the heating. As a general rule these can be used without the need f adjustment but if individual programs are required customised cycles can be entered (see the advanced user section ). Program 1 i Boiler return temperature. Day Mo Fr Sa, Su Heating on time i Domestic hot water temperature. 2 Program 2 Day Heating on time Mo Su If the califier is fitted with a thermostat instead of a sens the following will be displayed: Califier on/off. Program 3 Day Heating on time Mo Su i Default display.

6 6 User Instructions ENG-Jun02 Changing between Automatic Programs press By using the and keys and following procedure it is possible to change between the automatic programs heating. Display f reduced operation. Press Simultaneously The following will be displayed f the default setting of program 2: press Display f heating temperature. Use the and keys to change between programs 1, 2 3. After 4 secs the default display will be rested. Room Temperature By using the program keys and the increase / decrease value keys the room temperature can be changed f heating and reduced (night time). A Heating (day room temperature) If in heating operation as indicated by display follow the procedure below: press Wks setting: 20 o C Adjustment range: 5 o C 30 o C press to increase to decrease on the Display f heating operation. Default screen automatically returns after 4 seconds. Wks setting: 20 o C Adjustment range: 5 o C 30 o C press to increase to decrease Default screen automatically returns after 4 seconds. B Reduced (night room temperature) If in reduced operation as indicated by display follow the procedure below: press Wks setting: 16 o C Adjustment range: 5 o C 30 o C press to increase to decrease on the Display f reduced operation. Default screen automatically returns after 4 seconds. If in heating operation as indicated by display follow the procedure below: on the If in reduced operation as indicated by display follow the procedure below: on the

7 430294ENG-Jun02 User Instructions 7 press press Display f heating operation. F example: At the heating needs to be extended by 3 hours (to 23.15). press to increase to decrease Adjustment range h It should be noted that the adjustment is from the time of alteration and not an extension of the automatic program 1, 2 3. The default display will return after 4 seconds. Display f reduced operation. To cancel party program The party program can be cancelled and put back into automatic by the following procedure: press and hold Wks setting: 16 o C Adjustment range: 5 o C 30 o C press to increase to decrease Default screen automatically returns after 4 seconds. Heating Program With the two program keys and the following changes can be made to the programs: A - Party B - Heating C - Absent D - Reduced E - Heating off The default display returns after 4 seconds. B - Heating This program is used to switch on the heating continuously. press and hold A Party This program is used to switch on extend the heating automatic program to a certain time f a one off event press and hold Display f party program. The default display returns after 4 seconds.

8 8 User Instructions ENG-Jun02 To cancel heating program The continuous heating program can be cancelled using the following procedure: press and hold The default display will return after 4 seconds. D - Reduced This program is used to switch to reduced continuously. The default display will return after 4 seconds. press and hold C Absent This program is used to switch to reduced extend the reduced automatic program to a certain time f a one off event press and hold Display f absent program. F example: At the heating is switched to reduced f the next 6 hours (to 19.00). press to increase to decrease Adjustment range h It should be noted that the adjustment is from the time of alteration and not an extension of the automatic program 1, 2 3. The default display will return after 4 seconds. The default display returns after 4 seconds. To cancel reduced program The continuous reduced program can be cancelled using the following procedure: press and hold To cancel absent program The absent program can be cancelled and put back into automatic by the following procedure: press and hold The default display will return after 4 seconds.

9 430294ENG-Jun02 User Instructions 9 E Heating Off This program enables the heating operation to be switched off without any danger of frost. With outside temperature below the set frost protection limit the heating cycle is regulated accding to the minimum room temperature. The hot water generation remains in operation. Application: Manual summer operation (heating off, hot water on) press and hold The default display will return after 4 seconds. Califier Charging With this program it is possible to switch the califier on f a fixed three hour period. press simultaneously The default display will return after 4 seconds. To Cancel program: press simultaneously The default display will return after 4 seconds. During this operation method the will blink To cancel heating off program The heating off program can be cancelled using the following procedure: press and hold The default display will return after 4 seconds.

10 10 Advanced User Instructions ENG-Jun02 Language The room station is programmed in three languages English, German and French. To change the language press key f 5 seconds. Once the language appears the keys can be used to change languages. Wks setting: ENGLISH The previous display will return in a few seconds. - Month - Year Change with: to increase to decrease Setting Range: 1 12 Change with: to increase to decrease Setting Range: Clock setting The following functions can be set: - Time (minutes, hours) - Day - Month - Year The clock can be set to automatically change over from summer to winter time by a parameter in the service level of the central unit. Changing clock settings The clock can be changed by using and then the and keys to increase decrease the values. - Time - Date Change with: to increase to decrease Setting Range: 00:00 23:59 Change with: to increase to decrease Setting Range: 1 31 key - Return to default display If the key is not pressed the default display will return after 2 minutes. It is possible to return to the default display at any time using the infmation key. 2 - Time clock level In the time clock level the individual program times can be customized. Standard heating programs 1, 2 and 3 can be called up as desired and overwritten with different switch times and temperatures. Each standard program can thus be configured individually and sted under the same program number so that three different programs are available on demand. These can then simply be called up in the user operating level see page 6 f setting of the automatic program. Note: Programming of room temperatures is only possible if the relevant parameter has been enabled in the service level by an engineer. If this has not been done it is only possible to change the on / off times. In this case the room temperature will be the wks setting of 20ºC the crected value which has been set in the user level. The standard programs are lost when overwritten by customized programs. These are cancelled after a reset and replaced by the standard programs and therefe have to be recreated if needed.

11 430294ENG-Jun02 Advanced User Instructions 11 Room temperature crection f PARTY and HEATING with variable temperature parameter enabled. F operating types: - PARTY - HEATING The room temperature is set to automatic wks setting of 20ºC the crected value which has been set in the user level. Press key Boiler circuit Wks setting program 2 Boiler circuit Room level set to program 1 The actual room temperature values f each of these two operating types can be set independently to the automatic program if the relevant parameter has been enabled in the service level by an engineer. The value is set separately when calling up the operating type PARTY HEATING by using the and keys. These values remain sted f each further call of this operating type. Time Clock Programming It is possible to program up to three cycles / periods f each desired weekday. 1 Heating Cycle F heating each of these cycles has an on / off as well as a temperature indication f this time span. The temperature can only be adjusted if the relevant parameter is enabled in the service level. Between heating cycles the room temperature is regulated accding to the night temperature. 2 Hot Water Cycle F hot water each of these cycles has an on / off time. Between hot water cycles hot water heating is switch off. The temperature is set in the room level and cannot be changed f each cycle. Entering the time clock level Entering this level is achieved by simply pressing the key. The program 1, 2 3 which is set in the room level is shown. Boiler circuit Room level set to program 3 With the and the heating hot water circuit can be called up and is available f programming. Calling up of heating cycles With a further pressing of the key the first heating cycle of the selected program shows complete with indication of weekday, cycle number, on time, off time and temperature. Each value is called up with the key in series The - On time - Off time - Temperature key can be used to step backwards. The current value which can be changed with the and keys is shown blinking. Switch times can be altered in 5 minute intervals and temperatures in 0.5K increments in the range of 5-30ºC. The next heating cycle can be called up by pressing the key and the process repeated. Note: The on/off times of not used heating cycles should be set to 00:00 by simultaneously pressing the and keys. The 00:00 value does not refer to a clock time but only shows an undefined switch time. After programming the last heating cycle (Sunday cycle 3) the first heating cycle (Monday cycle 1) will follow.

12 12 Advanced User Instructions ENG-Jun02 By pressing the key in quick succession the programmed cycles can be called up in series the values noted and crected if necessary. Time clock level can be exited by pressing the key. Cycle 1 Monday Press to enter Cycle program ON Next cycle Cycle 3 Monday Change with Next setting Change with Next setting ON OFF Change with Next setting OFF Change with Next cycle TEMP (only when set in service level parameters) Change with Next setting Change with Next cycle Cycle 2 Monday TEMP (only when set in service level parameters) ON Remaining days in week Program as Monday Tuesday ON cycle 1 Sunday OFF cycle 3 Change with Next setting Change with Next setting Change with OFF TEMP (only when set in service level parameters) Automatic Switch off Time Crection When programming a cycle, if the switch off time is programmed befe the switch on time the cycle has no function. Automatic Cycle Sting If the heating cycles 1 and 3 are programmed and the second cycle is not set (indication 00:00) the second cycle is automatically set to the third cycle values, the third cycle is then made available f further programming.

13 430294ENG-Jun02 Advanced User Instructions 13 Skipping Cycles If a called up cycle shows 00:00 the next cycle is skipped. Press Simultaneously Heating Cycles which overlap midnight If a programmed heating time overlaps midnight e.g. switch on time 6.00pm switch off time 2.00am the cycle must be programmed separately on both days as shown below. Day 1 - Swtch on time 6.00pm switch off time 23.55pm and temperature if enabled. Day 2 - Switch on time 00:00 switch off time 2:00am and temperature if enabled. Time clock program The tables shown on pages give an overview of the wks programmed standard programs together with temperature settings which cannot be lost. When creating customized programs note the appropriate values in the tables. Reste standard program Cycle cancelled To reste a customized program to a wks standard program select the program as described on page 6 and press the and keys simultaneously. Enter the time program Boiler circuit Hot water circuit Canceling of individual heating cycles If necessary individually created cycles can be cancelled. After selecting the required cycle by pressing the key several times the cycle can be cancelled by pressing the and keys simultaneously. Enter the time program Press Simultaneously Standard program rested Boiler circuit Hot water circuit Boiler circuit Hot water circuit Standard program Standard program Rested rested Press several times until the desired cycle appears Time clock level can be exited by pressing the key. The default display will then be rested. i

14 14 Advanced User Instructions ENG-Jun02 Block programming In der to simplify the programming of the time clocks it is possible to copy the time clock settings in various ways. A Complete automatic programs It is possible to copy complete heating hot water programs to other programs f example heating program 1 to heating program 3. This can be achieved by using the key to enter the time clock and then the keys to select the heating hot water as the source. The key is used to select the target program to which it is to be copied. The key is used to complete the copy. The procedure is shown in further detail by the illustration below. Note: It is not possible to copy heating programs to hot water programs vice versa. Press to enter clock program Heating circuit * * only if present Source program Use to change program no. Source program Boiler circuit program 1 Target program mixer circuit 2 program 2 Program will blink use to enter program to be copied to Copy will appear Press key to confirm copy Program will blink Program copied OK appears to confirm program copied Target program = Source program New source program f further copying Copy program 3 from program 1 Copy hot water prog. 3 from hot water prog. 2

15 430294ENG-Jun02 Advanced User Instructions 15 B Day to day week Time programs can also be copied from day to the whole week from day to day f example Tuesday to Wednesday. Day to week While in the time clock see page 13 the key followed by the key can be used to copy the current day to the whole week. The procedure is shown in further detail by the illustration on page 16. Day to day While in the time clock see page 13 the current day can be copied to another day by using the key two me times to select the target day. The key is used to complete the copy of the current day to the target day. The procedure is shown in further detail by the illustration below. Enter from heating cycle program Day to copy (source day) Day copying Press Week Copying Press again to select target day Target day to Copy to Press to copy Day copied to whole week Press to copy Source day copied To target day Beginning of week now displayed Copy again Target day = Source f next copy

16 16 Advanced User Instructions ENG-Jun02 Room temperature crections with individual temperature cycle programs When individual temperatures have been entered f each heating cycle, the desired room temperature can be altered via the crection keys f one of the cycles. This change will then effect all other heating cycles as shown in the below example: Original cycle temperatures Cycle 1 18ºC Cycle 2 20ºC Cycle 3 22ºC Room temp + 2K New Cycle 2 22ºC New cycle temperatures Cycle 1 18ºC + 2K = 20ºC Cycle 2 20ºC + 2K = 22ºC Cycle 3 22ºC + 2K = 24ºC Etc. As the temperature was increased by 2K during cycle 2 the desired value has been increased by 2K in the other cycles.

17 430294ENG-Jun02 Advanced User Instructions 17 Program 1 settings Standard Program 1 - Heating Standard Program 1 - Califier Califier temperature - 55 o C Day Setting 1 Setting 2 Setting 3 Day Setting 1 Setting 2 Setting 3 From To Temp From To Temp From To Temp From To From To From To Mon o C o C Mon Tue o C o C Tue Wed o C o C Wed Thur o C o C Thur Fri o C o C Fri Sat o C Sat Sun o C Sun Custom Program 1 - Heating Custom Program 1 - Califier Day Setting 1 Setting 2 Setting 3 Day Califier temperature - o C Setting 1 Setting 2 Setting 3 From To Temp From To Temp From To Temp From To From To From To Mon Mon Tue Tue Wed Wed Thur Thur Fri Fri Sat Sat Sun Sun

18 18 Advanced User Instructions ENG-Jun02 Program 2 settings Standard Program 2 - Heating Standard Program 2 - Califier Califier temperature - 55 o C Day Setting 1 Setting 2 Setting 3 Day Setting 1 Setting 2 Setting 3 From To Temp From To Temp From To Temp From To From To From To Mon o C Mon Tue o C Tue Wed o C Wed Thur o C Thur Fri o C Fri Sat o C Sat Sun o C Sun Custom Program 2 - Heating Custom Program 2 - Califier Day Setting 1 Setting 2 Setting 3 Day Califier temperature - o C Setting 1 Setting 2 Setting 3 From To Temp From To Temp From To Temp From To From To From To Mon Mon Tue Tue Wed Wed Thur Thur Fri Fri Sat Sat Sun Sun

19 430294ENG-Jun02 Advanced User Instructions 19 Program 3 settings Standard Program 3 - Heating Standard Program 3 - Califier Califier temperature - 55 o C Day Setting 1 Setting 2 Setting 3 Day Setting 1 Setting 2 Setting 3 From To Temp From To Temp From To Temp From To From To From To Mon o C Mon Tue o C Tue Wed o C Wed Thur o C Thur Fri o C Fri Sat o C Sat Sun o C Sun Custom Program 3 - Heating Custom Program 3 - Califier Day Setting 1 Setting 2 Setting 3 Day Califier temperature - o C Setting 1 Setting 2 Setting 3 From To Temp From To Temp From To Temp From To From To From To Mon Mon Tue Tue Wed Wed Thur Thur Fri Fri Sat Sat Sun Sun

20 20 Advanced User Instructions ENG-Jun Room Level At this level, the parameters relevant to the heating requirements of the building and its characteristics can be displayed and changed. - Hot water temperature - Hot water operation - Burner hours run - Burner starts - Holiday program - Clock programs - Heating curves - Room temperature crection - Reset function Entering the Room Level Room level can be entered by using the key. Changes can be made using the, and keys. Range: Range: Burner hours run Wks setting: h Number of burner starts Wks setting: Holiday program start To exit the room level press the i key at any time. Press and hold f 3 secs Adjust with to increase and to decrease Change between day and month with and This function is used to switch the heating to frost protection only while the building is unoccupied f example a holiday. The default display will be today s date. Hot water temperature Wks setting: 55ºC Adjustment range 10ºC Hot water maximum temperature press to increase to decrease The maximum temperature is set in the technical parameter level. Wks setting: On Adjustment range: On Off Change with keys On Hot water control possible Off No Hot water control Hot water operation Holiday program finish Adjust with to increase and to decrease Change between day and month with and This function is used to switch the heating back on when the building becomes occupied. Example of holiday program The heating will be switched to frost protection only on the 29.3 at hrs The heating will remain off from hrs to hrs. This will be the default display until the heating is started again on 14.4.

21 430294ENG-Jun02 Advanced User Instructions 21 Cancellation of holiday program A complete holiday program can, befe commencement be cancelled by pressing Holiday Begin Program 3 Change with With this parameter it is possible to change between the three clock programs f hot water, see pages 17 to 19 f settings. Holiday end The and keys simultaneously. The values f holiday start and holiday finish with the exception of holiday set remain f possible reprogramming. Boiler circuit clock program Wks setting: Program 2 Options: Program 1 Program 2 Program 3 Change with With this parameter it is possible to change between the three clock programs f the boiler circuit, see pages 17 to 19 f settings. Early Cancellation of holiday program An activated holiday program can be cancelled at any time by pressing the keys and holding until automatic is indicated. Heating curve f boiler Blinks if auto adaption is set in service level parameters (do not change) Press and hold Wks setting: 1.4 Range: Change with With this parameter it is possible to change the slope of the heating curve f the boiler circuit (see graph). The default display returns after 4 seconds. The heating curve gives the boiler flow temperature / outdo temperature ratio. The curve should only be reset with minimum changes spread out over a certain period of time to enable the regulat to react (by nature a heating installation is very slow to react). Crections of 0.1 increments every 1 2 days is recommended. Hot water clock program Wks setting: Program 3 Options: Program 1 Program 2

22 22 Advanced User Instructions ENG-Jun02 Note: The room station should be placed in the room that most accurately represents the temperature of the building. Thermostatic radiat valves when fitted properly should only serve to deregulate feign heat sources and therefe should be fully open. During the regulation phase all feign heat source should be switch off and ventilation should be kept to a minimum so as not to disturb the regulation process. When the heating curve is crectly set the room temperature should remain constant regardless of outside temperature. If automatic adaption is set in the service level the value will blink and is constantly crected. In this case it must not be manually altered. Recommended values: Flo heating: Radiat heating: Convection heating: Heating curve graph 1 2 Wks setting: 0.0K Range: -2.5K +2.5K Change with 1 Room temperature 2 Crection Room temperature compensation With this parameter it is possible to calibration the room temperature by ± 2.5K. Reset function Boiler Flow Temp ºC Max 80ºC Min 31ºC With this function it is possible to reset all the room level parameters back to their facty settings with the exception of burner hours run and burner starts. To reset room level parameters hold and Simultaneously until the following display appears Parameters reset Outside temperature ºC Default screen

23 430294ENG-Jun02 Room Level Parameters 23 Parameter Function Range Facty Setting Current Setting 1. Hot water temp 10 o C Max setting 2. Hot water operation Off, On On 3. Burner hours run Burner starts o C Holiday program start 01/01 31/12 Not set 6. Holiday program finish 01/01 31/12 Not set 7. Clock program f Hot water Clock program f Heating Heating curve Room temperature compensation K 11. Reset Reset to facty settings

24 24 Advanced Parameter Table ENG-Jun02 Parameter Function Parameter Function Range Facty Setting Current Setting 1 First Commissioning date Room Sens Off - On Off 3 Influence of room temp 0 250% 50% 4 Auto Adaption Off - On On 5 Variable room temp Off - On Off 6 Derivative action time 0 6 h 2 h 7 Heating maximum temp o C 80 o C 8 Hot water maximum temp o C 60 o C 9 Frost protection o C 0 o C 10 Summer switch off o C 17 o C 11 Protection against Legionella Off 1 8 Off 12 Night water load % 30% 13 Summer/Winter switchover 14 Heating user index 15 Minimum outdo temperature On Off 1.0 / 1.31 / 2.0 2P5K, 2P10K o C On o C 16 Type of califier sens 1, 2 1 (Thermostat) 17 Room level lock up 0, 1, Alarm Logic signals On Off On RESET - -

25 430293ENG-Dec01 Installation / Technical Data 25 Installation Positioning without room sens If there is no room sens the room sens has not been activated the unit can be placed as desired. Positioning with room sens When used with the unit sens activated the unit must be placed at a height of approximately 1.20 to 1.50 m in a place representing the temperature of all rooms. It is advisable to choose an internal wall in the coolest room which is used in the day. The unit may not be positioned: In direct sunlight (take note of the position of the sun in winter) Near any equipment which produces heat like televisions, wall lights, radiats etc. On walls where hot water pipes chimneys run. On outside walls which are not insulated. In cners, recesses, shelves behind curtains (insufficient air circulation). Near dos which lead to unheated rooms. In rooms which are regulated with thermostatic valves. Mounting Open the cover and loosen the screw inside. Lift the unit off the back plate. Secure the back plate with the screws provided. The data bus cable must be threaded through the lower part of the back plate. With a data bus cable of over 50m cable of types JY-(ST) 2x0.6 must be used. The screening must be connected to the earth terminal of the boiler. Note: on new installations use a box behind the room station. Electrical Connection Befe connecting / wiring the power at the boiler must be off. The 2 ce bus cable is connected to the 4 pole terminal on the back plate. After the wiring is complete the room station is slotted in from above and screwed to the back plate. Refer to the electrical diagram supplied with the boiler. Note: by increct wiring the remains in VERSION indication f approximately 1 minute and then goes to fault indication. Technical Data Wiring: 4 pole screwed terminals on back plate f 1mm 2 max wire cross section. Bus Interface: RS485 Power supply: From central unit Col: White RAL 9016 Fixing distance: 60mm (2 hole fixing) Wall Fixing: 2 x 3mm dia x 18 long Weight: 170g Operating Temperature: -10 o C.+50 o C Stage Temperature: -25 o C.+60 o C Clock Accuracy: - +/- 50sec./month Data retention: - Backup f 5 years Indication: Alpha numeric text indication as well as symbols

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