OWNER S MANUAL. IMPORTANT: READ OWNER S MANUAL CAREFULLY Please fill out and return your warranty card MODEL &

Transcription

1 OWNER S MANUAL IMPORTANT: READ OWNER S MANUAL CAREFULLY Please fill out and return your warranty card MODEL 2623 &

2 TABLE OF CONTENTS CONGRATULATIONS on your purchase of a Global product. We appreciate your business and will do everything in our power to keep you happy with your purchase for many years to come. Your purchase entitles you to the best protection by one of the most comprehensive warranties in the industry. Thank you for purchasing a GLOBAL product. TABLE OF CONTENTS SAFETY PRECAUTIONS 3 MACHINE COMPONENTS 4 MACHINE SET UP AND INSTALLATION 5-6 MACHINE OPERATION 6-9 TANK DRAINING 7 BATTERY CHARGING 7-8 PREVENTATIVE MAINTENANCE 8-9 MACHINE STORAGE 9 BASIC TROUBLESHOOTING 0 PARTS BREAKDOWNS AND LISTS -27 WIRING DIAGRAM 28 ORDER YOUR CLEANING CHEMICALS & PADS Visit Or Call CLEANING CHEMICALS PADS (Case of 5) 20" Scrubbing Pad - Model 2665GN 20" Buffing Pad - Model 2665RD Floor Cleaner Model (Case of 4) Floor Stripper Model (Case of 6) Multi Purpose Cleaner/ Degreaser Model (Case of 4) Heavy-Duty Cleaner/ Degreaser Model (Case of 4) 2

3 SAFETY PRECAUTIONS This machine is intended for commercial use. It is constructed for use in an indoor environment and is not intended for any other use. Use with approved accessories only. Use of non-approved accessories voids warranty. DO NOT modify machine. Modification to the machine voids warranty. All operators shall read, understand and exercise the following safety precautions: ) DO NOT OPERATE MACHINE: Unless trained and authorized. Unless you have read and understand the operator s manual. In flammable or explosive areas. If not in proper operating condition. In outdoor areas. 2) BEFORE OPERATING MACHINE: Make sure all safety devices are in place and operate properly. Batteries emit hydrogen gas. Explosion or fire can result from hydrogen gas. Keep sparks and open flames away Keep battery compartment open when charging. Flammable materials can cause an explosion or fire. DO NOT use flammable materials in tanks as cleaning agent in machine. Flammable materials or reactive metals can cause explosion or fire. DO NOT pick up. DO NOT use to clean up flammable or combustible spills. 3) WHEN USING MACHINE: Go slow on inclines and slippery surfaces. Follow all safety guidelines. Be very careful when using the machine in reverse. Report any damage to your supervisor. DO NOT attempt to fix machine by yourself. All repairs must be made by an authorized technician. 4) BEFORE LEAVING OR SERVICING MACHINE: Stop machine on level ground. Turn machine off and remove key. 5) WHEN SERVICING MACHINE: Read operator s manual thoroughly prior to operating or servicing this machine. Use manufacturer supplied or approved replacement parts. Secure machine with wheel chocks prior to jacking the machine up. Any lifting or hoisting of machine should be done with OSHA approved equipment and safety precautions. Disconnect batteries prior to working on machine. Wear gloves when handling batteries or battery cables. Avoid any contact with battery acid. Avoid moving parts. Do not wear loose fitting clothing while servicing machine. 3

4 MACHINE COMPONENTS. Vacuum ON/OFF switch 2. Brush ON/OFF switch 3. Battery level meter 4. Solution ON/OFF switch 5. Solution control knob 6. Recovery tank drain hose 7. Squeegee assembly 8. Brush lift foot pedal 9. Solution tank level sight tube 0. Console adjustment levers. Rear solution fill 2. Circuit breakers 3. Squeegee lift lever 4. Control housing 5. Solution tank 6. Transport wheels 7. Scrub head 8. Scrub head skirt 9. Protective rollers 20. Front solution fill 2. Recovery tank 22. Recovery tank lid 23. Operating triggers 4

5 MACHINE SET UP & INSTALLATION CONTENTS Machine 2 Batteries Squeegee Assembly Battery Charger Pad Driver Extra Squeegee BATTERY CONNECTIONS The batteries and charger are shipped separately and will need to be installed and connected as shown in the diagram below. Batteries emit hydrogen gas. Explosion or fire can result from hydrogen gas. Keep sparks and open flames away Keep battery compartment open when charging. Do not keep the machine tilted back for a long time. This could cause battery acid to leak from the batteries. 4. If using a pad driver, first attach the appropriate pad to the pad driver surface. 5. Mount the pad driver or brush to the drive motor hub by lining up the three studs with the three holes in the drive motor hub. Once in the holes, rotate the driver toward the spring clip to lock driver into place.. Be sure power switch is in the off position. 2. Open recovery tank to gain access to battery compartment. 3. Carefully place the two batteries into the compartment as shown in figure below. Place the battery brace at the rear of the two batteries. DO NOT DROP BATTERIES INTO COMPARTMENT 4. Connect battery cables in the following sequence.. RED to POSITIVE 2. BLACK to NEGATIVE MOUNTING THE SQUEEGEE. Pull back on the squeegee lift lever to raise the squeegee bracket up. 2. Loosen the two knobs on the squeegee and slide the squeegee into the slots at the rear of the squeegee bracket (the wheels on the squeegee point to the back). 3. Tighten the knobs securely. 5. Apply a coat or protective spray on the cable connections to prevent battery corrosion. MACHINE SET UP - PRE-OPERATION CHECKS. Check battery meter to make sure batteries are fully charged. (see BATTERY CHARGING) 2. Check that squeegee is properly installed. 3. Check that brush / pad is properly installed. INSTALLING PAD DRIVER OR BRUSH. Ensure that the machine is turned off 2. Lower brush head assembly to the floor by stepping on the foot pedal and pushing pedal forward. 3. Tilt the machine backward to access the drive motor hub. CAUTION Remove the squeegee assembly prior to tilting the machine backwards. It makes the process faster and easier. 4. Vacuum hose connects securely to squeegee pick-up tube and rests with metal ring and spring which connects to recovery tank with suction when motor is on. 5

6 MACHINE SET UP & INSTALLATION / OPERATION FILLING THE SOLUTION TANK. Auto Scrubber can be filled in two different locations: a. Front fill area for use with a hose or a bucket. b. Rear fill area for use with a hose only. 2. Determine which fill area you would like to use to fill the machine with water. 3. Fill solution tank with up to 3 gallons of water (water temperature should not exceed 40 F). The clear tube in the back left of the machine has gallon markers to help determine the water level in the solution tank MACHINE OPERATION CAUTION If you are filling the solution tank with a bucket, make sure the bucket is clean. This will prevent debris from clogging the lines or solenoid. Do not put any flammable materials into solution tank. This can cause an explosion or a fire. Only use approved cleaning chemicals. Contact Global Equipment ( ) for recommendations on proper chemicals. CAUTION Do not operate machine unless you have read and understand this manual.. Set control housing to a comfortable operating height by squeezing together the two thumb levers directly underneath the housing. (see machine components, item #0). 2. Lower squeegee assembly to the floor by releasing the lift lever from its locked position (see machine components, item #3). 3. Lower brush head assembly to the floor by stepping on the foot pedal and pushing pedal forward (see machine components, item #8). 4. Turn brush motor to on position (see machine components, item #2). 5. Turn vacuum motor switch to on position (see machine components, item #). 6. Turn the solution switch to on position (see machine components, item #4). a. Solution will not begin to flow until the operating triggers are pulled. 7. To begin scrubbing, pull on one or both of the operating triggers (see machine components, item #23). When these triggers are pulled, the brush will begin to spin and the solution will begin to flow. 8. Begin scrubbing by moving the machine forward. 9 Adjust amount of solution flow by turning the solution control knob. Turn to the right for more solution, or turn left for less solution (see machine components, item #5). CAUTION Do not keep the machine in the same position with the pad / brush spinning, or you could cause damage to the floor. WHILE OPERATING MACHINE. Occasionally look through the clear recovery tank lid to see if there is any foam build-up. If excessive foam is found, add defoamer to the recovery tank. Foam must not enter the float shut-off screen, or damage can occur to the vacuum motor. Foam will not activate the machines float shut-off device. 2. Occasionally view the clear tube at the back left of the machine to check the amount of cleaning solution that is left in the machine. 3. Occasionally check the battery level meter (see machine components, item #3). When meter is in the red, recharge the batteries. When battery meter is in the red, do not continue to operate the machine. Battery damage may result. 4. If the squeegee assembly leaves streaks on the floor, raise the squeegee off the floor and wipe the blades down with a damp cloth. Do not use your fingers to wipe or remove debris from the blades, as injury may occur. 5. When the solution tank runs empty, turn off the brush switch, solution switch and raise the brush head. Keep the squeegee down and continue to vacuum until all the dirty water is picked up (see TANK DRAINING section to learn how to drain recovery and solution tanks). 6

7 MACHINE OPERATION CONTINUED CAUTION The brush motors are circuit breaker protected to protect them from damage. If a breaker trips, it can't be reset immediately. You must first determine what caused the breaker to trip, and allow the motor to cool down before you can reset the breaker. The breakers are located on the back panel of the control housing. TANK DRAINING. Turn the power off on the machine. 2. With the squeegee and brush head in their "up" position, transport machine to approved area for draining tank(s). DRAINING THE RECOVERY (DIRTY) TANK CAUTION Any time scrubbing is completed, or when refilling solution tank, the recovery tank should be drained and cleaned. DO NOT lift/flip open recovery tank fully when filled, may cause spills. Remove the drain hose from the holder, and place the drain hose over the floor drain. Twist off the drain hose plug to begin the draining process. In order to completely empty the recovery tank, hinge open the recovery tank and let it rest on the support stand. 2. Clean the recovery tank after every use. Use a fresh water hose to rinse out the recovery tank. Be careful not to spray water into the float shut-off mechanism. If the recovery tank is not drained when the solution tank has been refilled, foam or water may enter the float shut-off mechanism and cause damage to the vacuum motor. CAUTION If you are storing the machine for any period of time, always leave the clear recovery tank lid off the tank so the tank can dry completely and smell fresh. 3. Replace the drain hose plug tightly as soon as you are done draining the tank. DRAINING THE SOLUTION (CLEAN) TANK. Pull down on the clear tube (back left of the machine) to remove it from the hose barb. This will allow the solution to flow freely into a bucket or floor drain. 2. Rinse the solution tank with clean water after every use. This will help prevent chemical buildup and clogging of the solution lines. 3. With clean water in solution tank, turn machine power on, solution switch "on" and pull the operating triggers. This will allow the clean water to flush through and clean the solution plumbing. 4. Once tank is rinsed, flushed and drained, reconnect the clear tube to the hose barb. Be sure the tube is pushed all the way up on the hose barb. BATTERY CHARGING CAUTION Any time scrubbing operation is completed, the solution tank should be drained and cleaned. Use only approved chargers with the following specifications: Automatic shut off circuit Deep cycle charging Output current of 0-20 amps Output voltage of 24 volts CAUTION For the best machine performance, keep batteries charged at all times. Do not let them sit in a discharged condition. DO NOT place battery charger on wet surface or in a puddle when operating charger. Batteries are dangerous Batteries emit hydrogen gas and an explosion or fire can result. Keep sparks and fire away from batteries at all times. When charging the machine, make sure the battery compartment is left open. 7

8 MACHINE OPERATION CONTINUED BATTERY CHARGING (cont.). Place charger and machine in a well ventilated area. 2. Turn machine off. 3. Open recovery tank up, exposing battery compartment 4. Check fluid level in each battery cell. DO NOT charge batteries unless fluid is slightly covering the battery plates. Do not overfill the batteries. Overfilling may cause the batteries to overflow during charging due to expansion. Replace the caps prior to charging. 5. Plug approved charger into grounded wall outlet before plugging the charger into the machine. 6. Plug charger into red charger receptacle located in the front left of the battery compartment. DAILY MAINTENANCE. Remove pad driver / brush and clean with approved cleaner. 2. Drain recovery and solution tanks completely and rinse out with clean water. Visually check the recovery tank for debris and clean out as necessary. 3. Raise squeegee assembly off floor and wipe it down with a damp towel. Be sure to store the squeegee in the up position. 4. Remove the float shut-off assembly and rinse it out with clean water. 7. Flip up the recovery tank "kick stand" and gently lay the recovery tank down until it rests on the stand. 8. The charger will automatically begin to charge the batteries, and it will automatically shut down once the batteries are fully charged. 9. Upon completion of charging, first unplug the charger from the wall outlet, and then disconnect the charger from the machine. 0. Check the battery level after charging is complete. If fluid level is low, add distilled water to bring the fluid level up to the bottom of the sight tubes. Replace the caps and wipe the batteries down with a towel. PREVENTATIVE MAINTENANCE Before performing any maintenance on the machine, be sure that the power is turned off, or the batteries are disconnected 5. Clean machine with an approved cleaner and a damp towel. 6. Recharge batteries. WEEKLY MAINTENANCE. Check fluid level in batteries. 2. Check batteries for loose or corroded cables. 3. Keep battery tops clean from corrosion. MONTHLY MAINTENANCE. Check machine for leaks and loose fasteners. 2. Lubricate all grease points and pivot points with silicon spray and approved grease. 3. Place machine over a floor drain. Flush solution system by pouring 3 gallons of hot water and approved alkaline detergent into the solution tank and running machine (with solution control on) for 45 seconds. Turn machine off and let it sit overnight. The next day, drain the remaining solution and rinse the solution tank out with clean water. Repairs are to be completed by Authorized Service Centers only. Any repairs completed by unauthorized persons will void the warranty. 8

9 VACUUM MOTOR MAINTENANCE. Contact Customer Service ( ) for any motor maintenance. 2. Vacuum motor brushes should be checked every 250 hours. Brushes should be replaced when they are worn to a length of 0mm or less. BATTERY MAINTENANCE MACHINE OPERATION CONTINUED CAUTION For the best machine performance, keep batteries charged at all times. Do not let them sit in a discharged condition. Batteries are dangerous Batteries emit hydrogen gas and an explosion or fire can result. Keep sparks and fire away from batteries at all times. Whenever servicing batteries, be sure to wear protective gloves. Avoid contact with battery acid at all times. Always follow the battery charging directions as outlined in the BATTERY CHARGING section of this manual. 2. Keep battery tops and terminals free from corrosion. A strong solution of baking soda and water is the best way to keep the batteries corrosion free. DO NOT ALLOW THE BAKING SODA / WATER SOLUTION TO ENTER THE BATTERY CELLS. 3. Use a wire brush with the baking soda solution to properly clean the battery posts and connections. 4. Check battery connections for wear and loose terminals. Replace if necessary. MACHINE STORAGE. Always store the machine indoors. 2. Always store the machine in a dry area. 3. Always store the machine in its upright position. 4. Always store the machine with the pad driver / brush raised off the floor. 5. Always store the machine with the squeegee assembly raised off the floor. 6. If storing in an area which may reach freezing temperatures, be sure to drain all fluids from the machine prior to storage. Any damage caused by freezing temperatures will not be covered by the warranty. 7. Drain the recovery tank and remove the clear lid on the top of the recovery tank so that it can "breathe" during storage. 8. Drain the solution tank of all fluid. 9

10 BASIC TROUBLESHOOTING PROBLEM CAUSE SOLUTION No power Bad batteries Replace batteries Batteries need to be charged Charge batteries (see Battery Charging) Loose battery cable Tighten loose cable(s) Batteries not connected properly Follow battery installation instructions Brush motor does Bad brush switch Call Customer Service not run Brush circuit breaker has tripped Check brush motor for obstructions and reset breaker Rectifier has burned out Call Customer Service Bad wiring Call Customer Service Bad brush motor Call Customer Service Carbon brushes worn out Call Customer Service Bad solenoid Call Customer Service Vacuum motor does Bad vacuum switch Call Customer Service not run Bad wiring Call Customer Service Bad vacuum motor Call Customer Service Carbon brushes worn out Call Customer Service Short run time Batteries need to be charged Charge batteries (see Battery Charging) Batteries need maintenance See Battery Maintenance in this manual Bad cell in battery(s) Replace batteries Bad charger Replace charger Little or no solution Bad solution switch Call Customer Service flow Clogged solution solenoid Call Customer Service Clogged solution filter Remove filter and clean Solution line obstructed Remove solution line and clean Solution flow adjustment knob in need Increase flow by twisting solution adjustment knob of adjustment to the right. Decrease flow by twisting solution adjustment knob to the left. Poor water pick up Squeegee clogged Clean debris off squeegee with damp towel Squeegee blades worn Install new squeegee blades Squeegee not mounted correctly Confirm that the squeegee assembly is securely fastened to the machine and not loose fitting. Vacuum hoses have a hole or are loose Check hose connections and make sure they are firm. Replace hose if damaged. Vacuum hose may be clogged Check hose for debris and remove any clog. Drain hose stopper is loose Tighten drain plug. Batteries need to be charged Charge batteries (see Battery Charging) Vacuum motor is loose Tighten vac motor mounting screws. Do not over tighten or damage will occur. Recovery tank lid is loose Confirm the clear recovery tank lid is securely in place. Recovery tank inlet hole is clogged Drain recovery tank and tilt tank on side. Check the inlet hole for debris and remove debris. Recovery tank is full Drain recovery tank. Float shut off is clogged Remove float shut off from inside recovery tank and remove any debris. 0

11 MODEL 2623 & CONTROL HOUSING PARTS LIST

12 MODEL 2623 & CONTROL HOUSING DIA No. Part Number Description NO Req'd VF873 BUSHING 2 2 VF422 WASHER, PLAIN, M0XM20X2 2 3 VF42 SCREW, M0X VF3502 NUT, LOCK, M6 0 5 GT3032 WASHER, PLAIN, M6 2 6 VF878 DIODE 400V 3 7 VF8726A SOLENOID, 24V 2 8 VF8734 BREAKER, CIRCUIT, 35 AMP 2 9 VF8349 LABEL, CIRCUIT BREAKER 0 VF8208 HOUSING, CONTROL VF4078 SCREW, M3X0 6 2 VA50477 WASHER, PLAIN, M3XM0X 6 3 VF878 LIGHTS, BATTERY CAPACITY 4 VF3495 SCREW, M6X6 4 5 VF8233 GASKET 6 VF879 SPACER 6 7 VF8202A PANEL, SWITCH 8 VF8235 LABEL, SWITCH 9 VF872 SWITCH, LIGHTED ROCKER 3 20 VF4200 SCREW, M6X6 2 2 VF8709 PIN, HANDLE LOCK 2 22 VF876 SPRING 23 VF870 PIN, HANDLE ADJUSTMENT 2 24 VF8744A STRAIN RELIEF, CORD 25 VF8232 GASKET VF82352 SERIAL TAG (2623) 26 VF82353 SERIAL TAG (2624) 27 GV40239 COVER 28 VF8348 LABEL, CIRCUIT BREAKER 29 VF82303A PANEL, CONTROL HOUSING 30 VF8703 BATTERY CAPACITY, CONTROL BOARD 3 VF8207BD HANDLE, RIGHT 32 VF87 BOLT, SHOULDER M8XM5XM VF872 SPRING 34 VF349 SCREW, M4X2 35 VF354A WASHER, PLAIN,M8XM6.5X 2 36 VF8206BD HANDLE, LEFT 37 VF422 SCREW, M3X VF35 WASHER, TEETH,M VF44203 SWITCH ASSEMBLY 40 VF834 BRACKET, SWITCH 4 VV3652 NUT,LOCK, M VF874 TUBE, HANDLE, ADJUSTMENT 43 VF8253 SWITCH, KEY 44 VF8260 LABEL, KEY SWITCH 45 VF9902 BREAKER, CIRCUIT 2 AMP 2

13 MODEL 2623 & RECOVERY TANK ASSEMBLY PARTS LIST 3

14 MODEL 2623 & RECOVERY TANK ASSEMBLY DIA No. Part Number Description NO Req'd VF8200 CLEAR COVER, RECOVERY TANK 2 VF82930 DECAL, BATTERY 3 VF82009 ELBOW ADAPTER, FLOAT 4 VV3607 WASHER, LOCK, M6 3 5 VF3533 WASHER, PLAIN, M6 X M6 X VF4233 SCREW, M6 X VF8504 FLOAT 8 VF82002 RECOVERY TANK 9 VF3528 WASHER, TOOTH, LOCK, M6 2 0 VF3495 SCREW, M6 X 6 2 VF82028 CABLE N\?/A N\?/A N\?/A 5 VF850 DRAIN HOSE ASSEMBLY 6 VF825 DECAL, BATTERY INSTALLATION 7 VF8238 HOOK, CABLE 4 8 VF82326 MESH COVER, CABLE 9 VV03 CLAMP, 2" 2 20 VF4225A SCREW, M6 X VF8723 CONNECTOR 22 VF8233 ON BOARD CHARGER, 9AMP, 24V 23 VF82332A KIT,CHARGER REPLACEMENT 24 VV360 WASHER, LOCK, M VF3532 WASHER, PLAIN, M5 X M X VV2050 SCREW, M5 X VF8233A KIT, ON BOARD CHARGER 28 VF82332 CLAMP, CHARGER 2 29 VF82320 CLAMP, CABLE 2 30 VF3502 NUT, LOCK, M6 3 3 VF8230 STUD 3 32 ZD53000 MOTOR, VACUUM, 2 STAGE, 24VDC 33 VF352 NUT, M VF8503 SEAT 35 VF4200 SCREW, M6 X GT3032 WASHER, PLAIN, M6 X M6 X VF820 HINGE, RECOVERY TANK 38 VF82929 LOGO 39 VA3477 SCREW, SELF-TAPPING, ST, M4 X VV3664 WASHER, PLAIN, M4 X M2 X 4 4 VF8200A RUBBER HINGE 42 VF8200B GASKET 43 VF8200X KIT, LID 4

15 MODEL 2623 & SOLUTION TANK ASSEMBLY PARTS LIST 5

16 MODEL 2623 & SOLUTION TANK ASSEMBLY DIA No. Part Number Description NO Req'd VF8405BD GRIP,HANDLE 2 VA3477 SELF-TAPPING SCREW,ST4X6 3 3 VV3664 WASHER,PLAIN, 4X 2X 4 VF8507 STRAP,PLUG REAR FILL 5 VV3604 SCREW M8X VF359 WASHER,LOCK, VF8509 PLUG,EXPANSION 8 VF4535 WASHER,PLAIN, 8X 20X2 8 9 VF8406 BUSHING 0 VF8404 SUPPORT,RECOVERY TANK VF82029A BRACKET,VAC TUBE 2 VF82032 SPRING 3 VF82030 ADAPTER,TUBE 4 VF8203A GASKET,TUBE ADAPTER 5 VF82930 DECAL,BATTERY VF8293 DECAL,CHARGER 6 VF82927 LABEL,LEFT 7 VF82340 KIT,CONNECT WIRE 8 VF82050A BUSHING 9 VF8723 CONNECTOR 20 VF3506A SCREW M3X VF35 WASHER 2 22 VF3495 SCREW M6X VV3607 WASHER,LOCK, GT3032 WASHER,PLAIN, 6X 6X VF875 STANDOFF 2 26 VF82067 BRACKET 27 VF4232 SCREW M6X VF82078 SCREEN,FILL 29 VF3543 SELF-TAPPING SCREW,ST4X VF3544 SELF-TAPPING SCREW,ST4X0 6 3 VA3483 WASHER,PLAIN, 4X 9X VF8208 PLUG,FILL SCREEN 33 VF82079 COVER,FILL SCREEN 34 VF8200A SOLUTION TANK 35 VF82928 LABEL,RIGHT 36 BAT05I BATTERY, 05 A/H, 2V 2 BAT30I BATTERY, 30 A/H, 2V 2 37 VF82072 SPACER,BATTERY 38 VF82050 HANDLE,SQGE,LIFT 39 VF4826 WASHER LOCK 40 VF4234 SCREW M8X6 2 4 VF353 NUT,M VF8408 PLATE,LOCK 2 43 VF846 HOSE BARB 2 44 VF826 CLAMP(6-25) 45 VF8206B TUBING 46 VF4230 SCREW M5X VV360 WASHER,LOCK, VF3532 WASHER,PLAIN, 5X X VF8202 PLATE,SQGE,LOCK 50 VF4235 SCREW M8X35 6

17 MODEL 2623 & SQUEEGEE ASSEMBLY PARTS LIST 7

18 MODEL 2623 & SQUEEGEE ASSEMBLY DIA No. Part Number VF423 SCREW M0X VF358 WASHER,LOCK, VF422 WASHER PLAIN 0.2X 20X2 2 4 VF8270 FRONT SQUEEGEE SUPPORT 5 VF8272 SPRING 6 VF8273 SHAFT SQUEEGEE SUPPORT 7 VF8244 CABLE SQGE LIFT 8 VF822 BUSHING 9 VF820 KNOB M8 2 0 VF85336 WASHER 4 VF8504 HANDWHEEL M8X55 2 VF8503 SUPPORT PIN 3 VF8506 BUSHING 4 VF4503 NUT M8 2 5 VF8203A HOSE 6 VF8350 HOLDER ìuî HOSE 7 VF4236 SCREW M8X VF354A WASHER PLAIN 8X 6.5X 2 9 VF82055 BUSHING 2 20 VF8203 WHEEL 3" 2 2 VF826 HOUSING,SQUEEGEE 22 VF82063 BLADE,SQUEEGEE,REAR (PU) VF829 BLADE,SQUEEGEE,REAR (NEOPRENE) 23 VF828A LATCH,HOOD 24 VF8209 HOOK,REAR SQG,BRACKUP ADJUSTMENT 25 VF4305 SCREW,M5X60 26 VF8208A RIVET, 4X GT3022 NUT,LOCK,M5 28 VF8222 BOLT,SHOULDER 9.5X3.5X5 / 6" 3 29 VF829 WHEEL 2" 3 30 VF3535 WASHER,PLAIN, 8X 20X2 3 3 VV20203 NUT,LOCK, 5/6" 3 32 VF8220 BACKUP STRIP,SQUEEGEE,REAR 33 VF82062 BLADE,SQEEGEE,FRONT (PU) VF827 BLADE,SQUEEGEE,FRONT (NEOPRENE) 34 VF828 BACKUP STRIP,SQUEEGEE,FRONT 35 VF822 KNOB,M VF3502 MUT,LOCK,M6 37 VF456 NUT,LOCK,M VF3542 WASHER,PLAIN, 8.5X 8X VF84228 BOLT,SHOULDER 0X.5XM VF84227 BRACKET SQUEEGEE,MOUNT 4 VF352 NUT,M6 42 VF4527 BOLT,SHOULDER 2X30X M0 43 VF827 BACK SQUEEGEE SUPPORT 44 VF4547 NUT,LOCK,M0 45 VF82908A SQUEEGEE ASSY 46 VF8279 SQUEEGEE BRACKET ASSY 8 Description NO Req'd

19 MODEL 2623 & BRUSH LIFT / AXLE ASSEMBLY PARTS LIST 9

20 MODEL 2623 & BRUSH LIFT / AXLE ASSEMBLY DIA No. Part Number Description NO Req'd VF4075 BEARING, # VF82005 WHEEL, 8" 2 3 VF820 BUSHING 2 4 VF8220 SHAFT 5 VF3535 WASHER, PLAIN, M8 X M20 X VF359 WASHER, LOCK, M8 2 7 VA349 SCREW, M8 X VF823 BUSHING 2 9 VF82080BD HUB, CAP 2 0 VF4234 SCREW, M8 X 6 2 VF3542 WASHER, PLAIN, M8 X M26 X VF82206 SPACER 2 3 VF8207 BRACKET, MOTOR 4 VF82065 OILITE THRUST WASHER 5 VF82064 SPRING 6 VF4240 SCREW, M2 X 60 7 VF8206A BUSHING 6 8 VF4238 SCREW, M2 X VF8206 BRACKET, BRUSH LIFT 20 VF4239 SCREW, M2 X 35 2 VF350 NUT, LOCK, M VF3538 WASHER, PLAIN, M2 X M22 X VF82020 LATCH, BRUSH LIFT 24 VF8 SPACER, RUBBER 25 VV20203 NUT, LOCK, 5/6" 26 VV3604 SCREW, M8 X VF8202 BRACKET, BRUSH LIFT, LATCH 28 VF8202A BUSHING 29 VF8202B BOLT, SHOULDER 30 VF82023 MOUNT PLATE, BRUSH LIFT LATCH 3 VF3533 WASHER, PLAIN, M6 X M6 X VF3495 SCREW, M6 X VV3607 WASHER, LOCK, M VF82022 BRACKET, ADJUSTMENT 35 VF3537 WASHER, PLAIN, M0 X M26 X VF358 WASHER, LOCK, M VF423 SCREW, M0 X VF4233 SCREW, M6 X VF3503 NUT, LOCK, M8 40 VF8208A BUSHING 4 VF8208 ROLLER BRACKET, BRUSH LIFT 42 VF8208B BUSHING 43 VF4236 SCREW, M8 X VF820 SPRING 45 VF8258 SHAFT 46 VF4096 PIN,M2X20 47 VF8259 BUSHING 48 VF82005A KIT, WHEEL,8" 20

21 MODEL 2623 & SOLUTION CONTROL ASSEMBLY PARTS LIST 2

22 MODEL 2623 & SOLUTION CONTROL ASSEMBLY DIA No. VF4245 SCREW M5X6 2 2 VF82036 Part Number SHAFT 3 VV3650 SCREW M4X0 4 VF3532 WASHER,PLAIN, VV360 WASHER,LOCK, VF4230 SCREW M5X5 2 7 VF3536 WASHER,PLAIN, 8 VF82075 NUT, 3/8" 2 9 VF82035 CABLE,SOLENOID 0 VF826 CLAMP, (6-25) 9 VF82040 HOSE BARB TEE 2 VF8248 CLAMP, 6mm 5 3 VF8238 TUBING, 70mm 4 VF8403A ELBOW,SOLUTION TANK 2 5 VF8236- TUBING 45mm 6 VF8235 TUBING 400mm 7 VF82042 ELBOW 8 VF MESH,FILTER 9 VF "O"RING 20 VF COVER,FILTER 2 VF8266 CLAMP 2 22 VF SEAT, FILTER 23 VF8204 ELBOW,HOSE BARB 24 VF8236 TUBING 360mm 25 VF SOLUTION SOLENOID, 24V DC 26 VF8237 TUBING 95mm 27 VF3495 SCREW M6X VV3607 WASHER,LOCK, VF3533 WASHER,PLAIN, Description NO Req'd 9.8X 6X 2 6X 6X VF3502 NUT,LOCK,M6 2 3 VF82034A BRACKET,SOLENOID 32 VF88 CLAMP 3 33 VF3540 WASHER,WAVE, VF82037 BRACKET,DRAIN HOSE & VALVE 35 VF82069 LABEL,VALVE 36 VF82074 BUSHING 37 VF82038 KNOB,VALVE ADJUST 38 VV20509 SCREW, M5X VF8268A FILTER 22

23 MODEL 2623 & BRUSH SKIRT ASSEMBLY PARTS LIST 23

24 MODEL 2623 & BRUSH SKIRT ASSEMBLY DIA No. Part Number Description NO Req'd VF8204 BUMPER 2 2 VA349 SCREW, M8 X VF359 WASHER, LOCK, M8 7 4 VF3535 WASHER, PLAIN, M8 X M20 X VF354A WASHER, PLAIN,M8 X M6.5 X 4 6 VF8203 WHEEL, 3" 4 7 VF82055 BUSHING 4 8 VF4236 SCREW, M8 X VA3474 SCREW, M5 X VF3550 WASHER, PLAIN, M5 X M25 X.5 4 VF82068 GRIP, BUMPER 2 VF8227 CLAMP, BUMPER 2 3 VA3400 WASHER, PLAIN, M5 X M X 4 4 VV20509 SCREW, M5 X VF8226 CLAMP, BUMPER 6 VF82060 COVER 2 7 VF82003 SKIRT 8 VF4243 SCREW, M8 X VF8202A CASTER, SWIVEL, 3" 2 20 VF3533 WASHER, PLAIN, M6 8 2 VV3607 WASHER, LOCK, M VF4233 SCREW, M6 X

25 MODEL 2623 & BRUSH PAD ASSEMBLY PARTS LIST 25

26 MODEL 2623 & BRUSH PAD ASSEMBLY DIA No. Part Number Description NO Req'd ZD45000 BRUSH MOTOR, 24VDC,.75HP 2 ZD45407 KEY, 6.35 X 25 3 VF3545 SCREW, SELF-TAPPING,ST, M5 X VV360 WASHER, LOCK, M5 4 5 VF833 CLAMP, BRUSH PLATE 6 VF8332 SPRING 7 VF8330 PLATE, DRIVE 8 VF82058 WASHER 9 VV20298 WASHER, LOCK, 5/6" 0 VF424 SCREW, 5/6"-" VF82057 PAD DRIVER, 9" 2 VF4225A SCREW, M6 X VF8333 STUD 3 4 VF3502 NUT, LOCK, M6 3 5 VF838 SPACER 6 VF99003A BIG MOUTH 7 VA3484 SCREW, SELF-TAPPING,ST, M4 X MF-VF002-4A SCREW, SELF-TAPPING, /4"-" 3 9 VF8330A PLATE, DRIVE, ASSY 20 VF8334 STOP, DRIVE RELEASE 2 VF4242 SCREW, 3/8" VV3620 WASHER, LOCK, 3/8" 4 23 VF3537 WASHER, PLAIN, M0 X M26 X VF8248 CLAMP, 6mm 25 VF82077 TUBING, 55mm 26

27 MODEL 2623 & WIRING DIAGRAM BATTERY CAPACITY LIGHTS 3 4 VACUUM SWITCH BRUSH SWITCH SOLUTION SWITCH (6AWG WHT) 7 2AMP MAIN CIRCUIT BREAKER (2AWG RED) 35AMP (6AWG WHT) KEY SWITCH 8 (6AWG WHT) TRIGGER SWITCH 2 4 (6AWG GRN) SOLUTION SOLENOID (6AWG GRN) 0 (6AWG BLU) 0 BRUSH CIRCUIT BREAKER 3 (2AWG RED) (6AWG WHT) 9 (2AWG RED) (2AWG BLK) 02 9 (2AWG RED) BRUSH MOTOR 0 (6AWG BLU) BRUSH SOLENOID 0 (4AWG RED) (4AWG BLK) 03 6 (6AWG WHT) B + - B BATTERY CAPACITY CONTROL BOARD VACUUM MOTOR 4 (6AWG GRN) 6 (6AWG WHT) (6AWG BLU) 0 0 (4AWG RED) VACUUM SOLENOID (4AWG RED) 35AMP (6AWG RED) 2V BATTERY 2V BATTERY (6AWG RED) (6AWG BLK) CHARGER PLUG (6AWG RED) (6AWG BLK) VACUUM BREAKER 27