GENERAL ELECTRIC AIR HANDLING UNITS DIRECT EXPANSION. ABQ Series ABQ03 thru ABQ TR thru 30 TR 9 kw thru 105 kw
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1 GENERAL ELECTRIC AIR HANDLING UNITS DIRECT EXPANSION ABQ Series ABQ03 thru ABQ5.5 TR thru 30 TR 9 thru 05 GE_ABQ_Series.indd 3/6/ :0 PM
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4 CONTENTS Outstanding features Model decoding Blower drive options Standard specifications Options and accessories General data Cooling capacities Fan performance data Electrical data Dimensions, indoor units Dimensions, heater box Dimensions, outdoor units Typical schematic wiring diagram Controls and sequence of operation Installation instructions Continuing research results in steady improvements. Therefore, these specifications are subject to change without notice 4 GE_ABQ_Series.indd 4 3/6/ :0 PM
5 FEATURES INDOOR UNIT : * Independent horizontal or vertical air discharge units * Low ceiling height requirements * Heat pump options * Uv Flow light emitters for enhanced iaq (indoor air quality) * Insulated drain pan * Single point power supply * Microprocessor based controls * One side total service accessibility * Ul listed major components * Paint: electrostatic powder coat cool gray color OUTDOOR UNIT : * G-90 galvanized heavy gauge panels * Paint: electrostatic powder coat cool gray color * High efficiency tropical design * Powerful compressor * Service valves * Operates up to 55 0 C ambient temperature * High pressure switch * Low pressure switch * Optional copper or coated aluminum fins * Coil guard protection 5 GE_ABQ_Series.indd 5 3/6/ :0 PM
6 MODEL DECODING ABQ03 - ABQ05, & 3 BASIC 4 & 5 FACE AREA (SQ. FT.) 6 ARRANGEMENT 7 ELECTRICAL SUPPLY (V-Ph-Hz) 8 REFRIGERATION CIRCUIT 9 MODE 0 BLOWER MOTOR DRIVE OPTIONS HEATER OPTIONS (/STAGE) ABQ GE AIR HANDLING UNIT H : H ORIZONTAL V : V ERTICAL B : 0/ L : 380/ (4 WIRE) S :SINGL E C : C OOL ONLY U : 0.5 HP OD P N : DIRECT DRIV E W : 0.75 HP OD P W : 0.75 HP OD P N : N O HEATER A :5/ B :6/ Y : HP OD P C : 7.5 /** NOTES: * Blower motor ON-OFF and trip indication. ** Heater capacity will be 7 for single phase power supply. ABQ07 - ABQ5, & 3 BASIC 4 & 5 FACE AREA (SQ. FT.) 6 ARRANGEMENT 7 ELECTRICAL SUPPLY (V-Ph-Hz) 8 REFRIGERATION CIRCUIT 9 MODE 0 BLOWER MOTOR DRIVE OPTIONS HEATER OPTIONS (/STAGE) ABQ GE AIR HANDLING UNIT H : H ORIZONTA L V : V ERTICA L L : 380/ FOR ABQ07-ABQ4 C : COOL ONL Y FOR ABQ07&0 J : ALT. I FOR ABQ07-ABQ4 (4 WIRE) S :SINGLE D : HP OD P N : N O HEATER K : ALT. II E : 3 HP ODP A :5/ D :DUAL B :6/ C :7.5 / D : 0 / E :/ F : 5 / G : 0 / FOR ABQ4&8 H :5/ G : 5 HP ODP J :30/ J : 7.5 HP ODP FOR ABQ8-ABQ5 FOR ABQ8-ABQ5 D : D UAL N : N O HEATER E :/ FOR ABQ5 F : 5 / J : 7.5 HP OD P G : 0 / H :5/ L : 0 HP OD P J :30/ K :35/ L :40/ NOTES: * Blower motor ON-OFF and trip indication 3 EVAPORATOR COIL A : A LUMINUM FI N B : C OATE D ALUMINUM FI N C : C OPPER FIN 3 EVAPORATOR COIL A : ALUMINU M FI N B : C OATE D ALUMINU M FI N C : C OPPER FIN 4 FILTER N : N O FILTER E : /" ALUMINUM F : /" SYNTHETIC A : " ALUMINUM C : " SYNTHETI C 4 FILTER FOR ABQ07 N : N O FILTER E : /" ALUMINUM F : /" SYNTHETIC A : " ALUMINU M C : " SYNTHETIC FOR ABQ0, 4 & 8 N : N O FILTER A : " ALUMINU M B : " ALUMINU M C : " SYNTHETI C D : "SYNTHETI C FOR ABQ5 N : N O FILTE R B : " ALUMINU M D : "SYNTHETI C 5 OTHER OPTIONS N : N O OPTIO N V : V OLT FREE CONTACTS * 5 OTHER OPTIONS N : N O OPTION V : V OLT FREE CONTACTS * 6 THERMOSTAT OPTION S : UNIT WITH THERMOSTAT D : UNIT WITHOUT THERMOSTAT 6 THERMOSTAT OPTION S : UNIT WITH THERMOSTAT D : UNIT WITHOUT THERMOSTAT 6 GE_ABQ_Series.indd 6 3/6/ :0 PM
7 BLOWER DRIVE OPTIONS MODEL NUMBER ABQ07 ABQ0 ABQ4 ABQ8 ABQ5 OPTION ALT. I ALT. II ALT. I ALT. II ALT. I ALT. II ALT. I ALT. II ALT. I ALT. II HP MOTOR RPM PULLEY PIH DIA. (INCH) BLOWER SPEED RANGE (RPM) MINIMUM MAXIMUM PULLEY PIH DIA. (INCH) APPROX. SPEED CHANGE PER PULLEY TURN (RPM) STANDARD SPECIFICATIONS A. General These Air Handling Units are factory fabricated and assembled, consisting of forward-curved fan section with blower motor, DX coil, electric heaters (optional), filters & electrical control box and are suitable for indoor applications. The unit is ready to operate when piped to a suitable condensing unit, connected to power/controls and air ducts or plenums. They should be ordered separately as horizontal air discharge or vertical air discharge units as per application requirements. B. Unit Enclosure Casing Panels are of heavy gauge (G-90) galvanized steel. Removable access panels are provided for inspection and access to all internal parts. These panels are insulated with / thick fiberglass insulation to prevent condensation from forming on the unit casing. Insulation meets the requirements of NFPA 90A and is protected against deterioration and errosion from air currents. Steel sheet is zinc-coated, galvanized by the hot dip process of lock forming quality conforming to ASTM A 653 commercial weight G-90, followed by baked-on electrostatic polyester dry powder coat. C. Coils Coils are of the enhanced louvered fin-and-tube type, constructed of copper tubes, mechanically bonded to aluminum fins. As an option, corrugated copper or enhanced coated aluminum fins may be provided End plates and tube support sheets are 8 gauge galvanized steel, formed to provide structural strength. Each coil is pressure tested in the factory at not less than 300 psi (070 kpa) air pressure. Coils conform to ARI 40. D. Drain Pans Drain pans provided under cooling coil section are made of G-90 galvanized steel with mastic coated liner for additional corrosion protection. Drain outlets of 3/4 NPT is provided for field connection. E. Evaporator Fan Evaporator fan is of a centrifugal forward-curved blade design and sized to meet system airflow/pressure. Fan motor (except for ABQ03 & ABQ05, which have direct drive motors) is mounted on an adjustable base and secured by a locking device. Fan drive is through adjustable motor pitch pulley and belt-driven. Fan sha s are designed to operate at less than /3rds of the first critical speed when the unit comes up to rated revolutions per minute (RPM). Units have sealed, permanently mlubricated ball or sleeve fan bearing and are statically / dynamically balanced in the fan housing during final assembly. Fan motors are of the open drip-proof type (totally enclosed types are optional) and conform to NEMA MG- & MG-. Motor starters are magnetic contactor, across-the-line type. 7 GE_ABQ_Series.indd 7 3/6/ :0 PM
8 STANDARD SPECIFICATIONS F. Microprocessor Control These air handling units are provided with a microprocessor control board incorporating the following features: - BALANCE LOADING OF COMPRESSORS: The unit s electronic control automatically operates lead/lag sequence of compressors. This is to load the compressors evenly over long periods of operation. If required however, compressor- can also be set to always lead. In this case, compressor- always starts first and stops last. (Selectable through dip switch setting on control board). - PUMP DOWN FUNCTION: In units equipped with pump down system, the controller provides the time delay between solenoid s opening and compressor starting to equalize the pressure in the system necessary for compressor to startup. (Selectable through dip switch setting on control board). - COMPRESSOR ANTI-RECYCLING PROTECTION: The controller has a built-in 3 minutes minimum off timer for compressor. This is for compressor protection in case of accidental manual re-set or immediate re-cycling of thermostat due to load demand. - COMPRESSOR LOCK-OUT FUNCTION: If any of the unit s safety control trips due to abnormal conditions, the electronic controls locks out the compressor a er a pre-determined timing preventing a re-start unless attended by a qualified service technician. The unit can be re-started through thermostat re-set a er ensuring safe system conditions. - FAULT DIAGNOSTICS: In case of system fault, LED s on the board emits a flashing signal indicating where the fault is. This is to guide the service technician in identifying the fault. - DIGITAL I/O s: The unit s control board is compatible to operate with a DDC controller or any standard 4V a.c. thermostat commercially available. - SEQUENTIAL CONTROL: With input signals from the thermostat, the motors in the equipment is started in sequential order: supply fan condenser fan compressor; at a pre-determined timings. G. Control Panel A complete factory-wired control panel is provided to ensure safe and proper operation. OPTIONS AND ACCESSORIES A. Electric Heaters Electric heaters are of the resistance open coil type and conform to the requirements of UL 573 or equivalent. Electrical characteristics, capacities and number of stages are as indicated. Thermal cut-outs, fusible links and airflow switches are provided to shut-off power to heaters in case of airflow failure. B. Filters Filters are easily accessible through the filter access panel. Filters may be synthetic or permanent washable aluminum type (refer to model decoding for details). As an accessory, bag filter section can be provided for belt driven units. C. Discharge Air Plenum & Return Air Grille As an accessory, discharge air plenum with return air grilles can be provided on vertical units. D. UV Flow Light Emitters The damp & dark environment inside the AHU is ideal for the growth and development of hazardous bacteria & fungi. The UV flow concept uses emitters of Ultra Violet light to simulate the effect of healthy sun radiation. This will inhibit the growth of these microorganisms reducing in this manner mold related allergies and diseases. Breath safely with UV flow. To order the UV flow use the kit numbers in the table below. MODEL NUMBER ABQ03 ABQ05 ABQ07 ABQ0 ABQ4 ABQ8 ABQ5 KIT PART NUMBER GE_ABQ_Series.indd 8 3/6/ :0 PM
9 OPTIONS AND ACCESSORIES E. Electronic Thermostat General information: Electronic thermostat shall control one or two stage heating and cooling applications. The thermostat normally displays room temperature and mode of operation. The temperature can be set by up/down buttons for both cooling and heating cycles. The thermostat also allows you to select continuous fan operation, or have the fan on intermittent operation with the equipment. The thermostat is best located about 500 mm (5 Ft.) above floor level, on a partition wall (not an outside wall), and should not be exposed to direct light from lamps, sun etc. It should be in return air stream, away from supply air registers/ diffusers. Single/dual stage - Cooling & heating. Low voltage control - 4 VAC (nominal). Room temperature display - in 0 C or 0 F. Mode of operation - FAN/COOL/HEAT/AUTO. Fan mode - ON: Continuous fan operation; AUTO: Fan operates ON/OFF with compressor. Heating & cooling setpoint is permissible. Temperature set button - Up for increasing & down for decreasing temperature. Built-in compressor fault & clogged filter indication led lights. Remote sensing function as an option. Duct sensor is provided with the thermostat. TYPICAL THERMOSTAT Part No. Heating Stages Cooling Stages Selector Switch Positions Mode Switch Fan Switch & & OFF-HEAT/COOL ON - AUTO 9 GE_ABQ_Series.indd 9 3/6/ :0 PM
10 GENERAL DATA SINGLE REFRIGERATION MODEL INDOOR UNIT ABQ03 ABQ03 ABQ05 ABQ05 ABQ07 ABQ07 ABQ0 ABQ0 OUTDOOR UNIT ACL030BSR ACL036LSR ACL048LSR ACL060LSR ACL075LSS ACL090LSS ACL00LSS ACL0LSS PERFORMANCE Nominal cooling capacity, Tons Total unit power input, E E R Condenser air flow, CFM (L/S) 300(085) 300(085) 3650(73) 3650(73) 6500(3068) 6500(3068) 750(3374) 750(3374 ) Evaporator air flow, CFM (L/S) 000(47) 00(566) 600(755) 000(944 ) 400(33) 800(3) 300(50) 4000(888) Min. circuit ampacity, (indoor/outdoor) Amps.4/3 6./. 6./ / / /5. 4.5/6. 4.5/9. Maximum fuse size, (indoor/outdoor) Amps 5/35 5/0 5/5 5/0 5/30 5/40 5/40 5/45 INDOOR UNIT Power supply ( V -P h-hz) 0/ / Power supply (V-Ph-Hz) 0/ / Blower motor Quantity HP F LA B lower wheel size 0 x 0 0 x 0 0 x 0 0 x 0 x x x 5 x 5 Face area, ft - m Evaporator coil Tube dia, inch 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 No. of rows/fpi 3/4 3/4 3/4 3/4 3/4 3/4 4/4 4/4 Suction - Liquid line, inch 7/8-3/ 8 7/8-3/ 8 7/8 - / 7/8 - / /8-5/ 8 /8-5/ 8 3/8-5/ 8 3/8-5/ 8 S hipping weight, kg OUTDOOR UNIT Power supply (V-Ph-Hz) 0/ / / / / / / / Quantity Compressor Power supply (V-Ph-Hz) 0/ / / / / / / / RLA/LRA 6.9/ /50 0.4/55 9.6/65 /0 6.4/95 7.3/ 9.6/8 Condenser Fan motor Power supply (V-Ph-Hz) 0/ / / / / / / / F LA ().3 ().3 ().3 () Face area, ft - m Condenser coil Tube dia, inch 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 No. of rows/fpi /6 /6 /6 /6 /6 /6 /6 /6 Suction - Liquid line, inch 3/4-3/ 8 3/4-3/ 8 7/8 - / 7/8 - / /8-5/ 8 /8-5/ 8 /8-5/ 8 /8-5/ 8 S hipping weight, kg NOTE: Electric heaters are not included in sizing minimum circuit ampacity/circuit breaker, to do so refer to page 0. 0 GE_ABQ_Series.indd 0 3/6/ :0 PM
11 GENERAL DATA SINGLE REFRIGERATION DUAL REFRIGERATION MODEL INDOOR UNIT ABQ0 ABQ4 ABQ07 ABQ07 ABQ0 ABQ0 ABQ0 ABQ4 OUTDOOR UNIT ACL50LSS ACL50LSS ACL075LDR ACL090LDR ACL00LDR ACL0LDS ACL50LDS ACL50LDS PERFORMANCE Nominal cooling capacity, Tons Total unit power input, E E R Condenser air flow, CFM (L/S) 0000(479 ) 0000(479) 6500(3068) 6500(3068 ) 750(3374 ) 750(3374 ) 0000(479) 0000(479) Evaporator air flow, CFM (L/S) 4600(7) 4800(65) 400(33) 800(3) 300(50) 4000(888) 4600(7) 4800(65 ) Min. circuit ampacity, (indoor/outdoor) Amp s 5.9/37.3/37 4.5/ /3 4.5/8 4.5/7. 5.9/3.3/3 Maximum fuse size, (indoor/outdoor) Amps 5/60 0/60 5/0 5/30 5/35 5/35 5/40 0/40 INDOOR UNIT Power supply (V-Ph-Hz) 380/ Power supply (V-Ph-Hz) 380/ Blower motor Quantity HP F LA B lower wheel size 5 x 5 5 x 5 x x x 5 x 5 5 x 5 5 x 5 Face area, ft - m Evaporator coil Tube dia, inch 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 No. of rows/fpi 4/4 4/4 3/4 3/4 4/4 4/4 4/4 4/4 Suction - Liquid line, inch 3/8-5/ 8 3/8-5/ 8 7/8 - / 7/8 - / 7/8 - / 7/8 - / 7/8 - / /8-5/ 8 S hipping weight, kg OUTDOOR UNIT Power supply (V-Ph-Hz) 380/ / / / / / / / Quantity Compressor Power supply (V-Ph-Hz) 380/ / / / / / / / RLA/LRA 5.6/67 5.6/67 5.9/4 8./50 0.4/55 0/74 /0 /0 Condenser Fan motor Power supply (V-Ph-Hz) 0/ / / / / / / / F LA.5 ().5 ().3 ().3 ().3 ().3 ().5 ().5 () Face area, ft - m Condenser coil Tube dia, inch 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 No. of rows/fpi /6 /6 /6 /6 /6 /6 /6 /6 Suction - Liquid line, inch 3/8-5/8 3/8-5/8 7/8 - / 7/8 - / 7/8 - / 7/8 - / 7/8 - / 7/8 - / S hipping weight, kg NOTE: Electric heaters are not included in sizing minimum circuit ampacity/circuit breaker, to do so refer to page 0. GE_ABQ_Series.indd 3/6/ :0 PM
12 GENERAL DATA DUAL REFRIGERATION MODEL INDOOR UNIT ABQ4 ABQ8 ABQ8 ABQ8 ABQ5 ABQ5 ABQ5 OUTDOOR UNIT ACL80LDS ACL80LDS ACL0LDS ACL40LDS ACL40LDS ACL300LDS ACL360LDS PERFORMANCE Nominal cooling capacity, Tons Total unit power input, E E R Condenser air flow, CFM (L/S) 000 (5663) 000 (5663) 000 (5663) 300 (69 ) 300 (69) 300 (69) 9800 (9344) Evaporator air flow, CFM (L/S) 5500 (596) 6300 (973) 6300 (973) 7000 (3303) 9000 (447 ) 9000 (447) 9000 (447) Min. circuit ampacity, (indoor/outdoor) Amps.3/4.8.3/4. 8.3/47..3/ / /64 6.3/7. Maximum fuse size, (indoor/outdoor) Amps 0/60 0/60 0/60 0/70 5/70 5/80 5/90 INDOOR UNIT Power supply (V -P h-hz) 380/ Power supply (V -P h-hz) 380/ Blower motor Quantity HP F LA B lower wheel size 5 x 5 5 x 5 x 5 x 8 x 8 8 x 8 8 x 8 Face area, ft - m Evaporator coil Tube dia, inch 3/8 3/8 3/8 3/8 3/8 3/8 3/8 No. of rows/fpi 4/4 4/4 4/4 4/4 4/4 4/4 4/4 Suction - Liquid line, inch /8-5/ 8 3/8-5/ 8 3/8-5/ 8 3/8-5/ 8 3/8-7/ 8 3/8-7/ 8 3/8-7/ 8 S hipping weight, kg OUTDOOR UNIT Power supply (V-Ph-Hz) 380/ / / / / / / Quantity Compressor Power supply (V-Ph-Hz) 380/ / / / / / / RLA/LRA 7.3/ 7.3/ 9./ 5 9.6/8 9.6/8 5.6/ /98 Condenser Fan motor Power supply (V-Ph-Hz) 380/ / / / / / / F LA.95 ().95 ().95 () 3. () 3. () 3. () 3. (3) Face area, ft - m Condenser coil Tube dia, inch 3/8 3/8 3/8 3/8 3/8 3/8 3/8 No. of rows/fpi /6 /6 /6 4/4 4/4 5/4 4/4 Suction - Liquid line, inch 3/8-5/ 8 3/8-5/ 8 3/8-5/ 8 3/8-5/ 8 3/8-5/ 8 3/8-5/ 8 5/8-5/ 8 S hipping weight, kg NOTE: Electric heaters are not included in sizing minimum circuit ampacity/circuit breaker, to do so refer to page 0. GE_ABQ_Series.indd 3/6/ :0 PM
13 COOLING CAPACITY DATA / SINGLE COMPRESSOR UNITS ABQ03 INDOOR UNIT WITH ACL030 OUTDOOR UNIT 05 SC 5 SC 5 SC 045/0.7 EVAPORATOR, WBE ( 0 F) ABQ03 INDOOR UNIT WITH ACL036 OUTDOOR UNIT 05 SC 5 SC 5 SC 30/0.38 EVAPORATOR, WBE ( 0 F) ABQ05 INDOOR UNIT WITH ACL048 OUTDOOR UNIT 05 SC 5 SC 5 SC 680/0.30 EVAPORATOR, WBE ( 0 F) ABQ05 INDOOR UNIT WITH ACL060 OUTDOOR UNIT 05 SC 5 SC 5 SC 000/0.53 EVAPORATOR, WBE ( 0 F) MULTIPLIERS FOR HIGHER/LOWER CFM MODEL No.: ABQ03 w 70% 80% 90% 00% 0% 0% SC MODEL No.: ABQ05 Total Capacity (000 Btuh) Gross SC Sensible Heat Capacity (000 Btuh) Gross Total unit power input w 80% 90% 00% 0% 0% SC DR Wet Bulb depression ratio DBE Dry Bulb Temp. ( 0 F) of Air Entering Coil WBE Wet Bulb Temp. ( 0 F) of Air Entering Coil DBL Dry Bulb Temp. ( 0 F) of Air Leaving Coil WBL Wet Bulb Temp. ( 0 F) of Air Leaving Coil NOTES:. Direct interpolation is permissible Do not extrapolate.. Capacities above are based on DBE = 80 0 F. For higher or lower DBE, add following Correction Factor to SC =.08 x CFM ( DR) (DBE 80). 3. To calculate leaving conditions, follow this procedure: DBL = DBE (Sensible Capacity (Btuh) /.08 x CFM); WBL = DBL [DR (DBE WBE)]. 4. Total unit power input includes blower motor watts at nominal CFM & 0.5 ESP. 3 GE_ABQ_Series.indd 3 3/6/ :0 PM
14 COOLING CAPACITY DATA / SINGLE COMPRESSOR UNITS ABQ07 INDOOR UNIT WITH ACL075 OUTDOOR UNIT 05 SC 5 SC 5 SC 05 SC 5 SC 5 SC 05 SC 5 SC 5 SC 900/ / /0.48 EVAPORATOR, WBE ( 0 F) ABQ07 INDOOR UNIT WITH ACL090 OUTDOOR UNIT 50/ / /0.68 EVAPORATOR, WBE ( 0 F) ABQ0 INDOOR UNIT WITH ACL00 OUTDOOR UNIT 800/ / /0.076 EVAPORATOR, WBE ( 0 F) Total Capacity (000 Btuh) Gross SC Sensible Heat Capacity (000 Btuh) Gross Total unit power input DR Wet Bulb depression ratio DBE Dry Bulb Temp. ( 0 F) of Air Entering Coil WBE Wet Bulb Temp. ( 0 F) of Air Entering Coil DBL Dry Bulb Temp. ( 0 F) of Air Leaving Coil WBL Wet Bulb Temp. ( 0 F) of Air Leaving Coil NOTES:. Direct interpolation is permissible Do not extrapolate.. Capacities above are based on DBE = 80 0 F. For higher or lower DBE, add following Correction Factor to SC =.08 x CFM ( DR) (DBE 80). 3. To calculate leaving conditions, follow this procedure: DBL = DBE (Sensible Capacity (Btuh) /.08 x CFM); WBL = DBL [DR (DBE WBE)]. 4. Total unit power input includes blower motor watts at nominal CFM & 0.3 ESP 4 GE_ABQ_Series.indd 4 3/6/ :03 PM
15 COOLING CAPACITY DATA / SINGLE COMPRESSOR UNITS ABQ0 INDOOR UNIT WITH ACL0 OUTDOOR UNIT 05 SC 5 SC 5 SC 05 SC 5 SC 5 SC 05 SC 5 SC 5 SC 300/ / /0.09 EVAPORATOR, WBE ( 0 F) ABQ0 INDOOR UNIT WITH ACL50 OUTDOOR UNIT 4000/ / /0.095 EVAPORATOR, WBE ( 0 F) ABQ4 INDOOR UNIT WITH ACL50 OUTDOOR UNIT 4000/ / /0.076 EVAPORATOR, WBE ( 0 F) Total Capacity (000 Btuh) Gross SC Sensible Heat Capacity (000 Btuh) Gross Total unit power input DR Wet Bulb depression ratio DBE Dry Bulb Temp. ( 0 F) of Air Entering Coil WBE Wet Bulb Temp. ( 0 F) of Air Entering Coil DBL Dry Bulb Temp. ( 0 F) of Air Leaving Coil WBL Wet Bulb Temp. ( 0 F) of Air Leaving Coil NOTES:. Direct interpolation is permissible Do not extrapolate.. Capacities above are based on DBE = 80 0 F. For higher or lower DBE, add following Correction Factor to SC =.08 x CFM ( DR) (DBE 80). 3. To calculate leaving conditions, follow this procedure: DBL = DBE (Sensible Capacity (Btuh) /.08 x CFM); WBL = DBL [DR (DBE WBE)]. 4. Total unit power input includes blower motor watts at nominal CFM & 0.3 ESP. 5 GE_ABQ_Series.indd 5 3/6/ :03 PM
16 COOLING CAPACITY DATA / DUAL COMPRESSOR UNITS ABQ07 INDOOR UNIT WITH ACL075 OUTDOOR UNIT 05 SC 5 SC 5 SC 05 SC 5 SC 5 SC 05 SC 5 SC 5 SC 900/ / /0.48 EVAPORATOR, WBE ( 0 F) ABQ07 INDOOR UNIT WITH ACL090 OUTDOOR UNIT 50/ / /0.68 EVAPORATOR, WBE ( 0 F) ABQ0 INDOOR UNIT WITH ACL00 OUTDOOR UNIT 800/ / /0.076 EVAPORATOR, WBE ( 0 F) Total Capacity (000 Btuh) Gross SC Sensible Heat Capacity (000 Btuh) Gross Total unit power input DR Wet Bulb depression ratio DBE Dry Bulb Temp. ( 0 F) of Air Entering Coil WBE Wet Bulb Temp. ( 0 F) of Air Entering Coil DBL Dry Bulb Temp. ( 0 F) of Air Leaving Coil WBL Wet Bulb Temp. ( 0 F) of Air Leaving Coil NOTES:. Direct interpolation is permissible Do not extrapolate.. Capacities above are based on DBE = 80 0 F. For higher or lower DBE, add following Correction Factor to SC =.08 x CFM ( DR) (DBE 80). 3. To calculate leaving conditions, follow this procedure: DBL = DBE (Sensible Capacity (Btuh) /.08 x CFM); WBL = DBL [DR (DBE WBE)]. 4. Total unit power input includes blower motor watts at nominal CFM & 0.3 ESP. 6 GE_ABQ_Series.indd 6 3/6/ :03 PM
17 COOLING CAPACITY DATA / DUAL COMPRESSOR UNITS ABQ0 INDOOR UNIT WITH ACL0 OUTDOOR UNIT 05 SC 5 SC 5 SC 05 SC 5 SC 5 SC 05 SC 5 SC 5 SC 300/ / /0.09 EVAPORATOR, WBE ( 0 F) ABQ0 INDOOR UNIT WITH ACL50 OUTDOOR UNIT 4000/ / /0.095 EVAPORATOR, WBE ( 0 F) ABQ4 INDOOR UNIT WITH ACL50 OUTDOOR UNIT 4000/ / /0.076 EVAPORATOR, WBE ( 0 F) Total Capacity (000 Btuh) Gross SC Sensible Heat Capacity (000 Btuh) Gross Total unit power input DR Wet Bulb depression ratio DBE Dry Bulb Temp. ( 0 F) of Air Entering Coil WBE Wet Bulb Temp. ( 0 F) of Air Entering Coil DBL Dry Bulb Temp. ( 0 F) of Air Leaving Coil WBL Wet Bulb Temp. ( 0 F) of Air Leaving Coil NOTES:. Direct interpolation is permissible Do not extrapolate.. Capacities above are based on DBE = 80 0 F. For higher or lower DBE, add following Correction Factor to SC =.08 x CFM ( DR) (DBE 80). 3. To calculate leaving conditions, follow this procedure: DBL = DBE (Sensible Capacity (Btuh) /.08 x CFM); WBL = DBL [DR (DBE WBE)]. 4. Total unit power input includes blower motor watts at nominal CFM & 0.3 ESP. 7 GE_ABQ_Series.indd 7 3/6/ :03 PM
18 COOLING CAPACITY DATA / DUAL COMPRESSOR UNITS ABQ4 INDOOR UNIT WITH ACL80 OUTDOOR UNIT 05 SC 5 SC 5 SC 05 SC 5 SC 5 SC 05 SC 5 SC 5 SC 4400/ / /0.088 EVAPORATOR, WBE ( 0 F) ABQ8 INDOOR UNIT WITH ACL80 OUTDOOR UNIT 5050/ / /0.08 EVAPORATOR, WBE ( 0 F) ABQ8 INDOOR UNIT WITH ACL0 OUTDOOR UNIT 5050/ / /0.085 EVAPORATOR, WBE ( 0 F) Total Capacity (000 Btuh) Gross SC Sensible Heat Capacity (000 Btuh) Gross Total unit power input DR Wet Bulb depression ratio DBE Dry Bulb Temp. ( 0 F) of Air Entering Coil WBE Wet Bulb Temp. ( 0 F) of Air Entering Coil DBL Dry Bulb Temp. ( 0 F) of Air Leaving Coil WBL Wet Bulb Temp. ( 0 F) of Air Leaving Coil NOTES:. Direct interpolation is permissible Do not extrapolate.. Capacities above are based on DBE = 80 0 F. For higher or lower DBE, add following Correction Factor to SC =.08 x CFM ( DR) (DBE 80). 3. To calculate leaving conditions, follow this procedure: DBL = DBE (Sensible Capacity (Btuh) /.08 x CFM); WBL = DBL [DR (DBE WBE)]. 4. Total unit power input includes blower motor watts at nominal CFM & 0.4 ESP. 8 GE_ABQ_Series.indd 8 3/6/ :03 PM
19 COOLING CAPACITY DATA / DUAL COMPRESSOR UNITS ABQ8 INDOOR UNIT WITH ACL40 OUTDOOR UNIT 05 SC 5 SC 5 SC 05 SC 5 SC 5 SC 05 SC 5 SC 5 SC 5600/ / /0.094 EVAPORATOR, WBE ( 0 F) ABQ5 INDOOR UNIT WITH ACL40 OUTDOOR UNIT 6000/ / /0.067 EVAPORATOR, WBE ( 0 F) ABQ5 INDOOR UNIT WITH ACL300 OUTDOOR UNIT 700/ / /0.08 EVAPORATOR, WBE ( 0 F) Total Capacity (000 Btuh) Gross SC Sensible Heat Capacity (000 Btuh) Gross Total unit power input DR Wet Bulb depression ratio DBE Dry Bulb Temp. ( 0 F) of Air Entering Coil WBE Wet Bulb Temp. ( 0 F) of Air Entering Coil DBL Dry Bulb Temp. ( 0 F) of Air Leaving Coil WBL Wet Bulb Temp. ( 0 F) of Air Leaving Coil NOTES:. Direct interpolation is permissible Do not extrapolate.. Capacities above are based on DBE = 80 0 F. For higher or lower DBE, add following Correction Factor to SC =.08 x CFM ( DR) (DBE 80). 3. To calculate leaving conditions, follow this procedure: DBL = DBE (Sensible Capacity (Btuh) /.08 x CFM); WBL = DBL [DR (DBE WBE)]. 4. Total unit power input includes blower motor watts at nominal CFM & 0.3 ESP. 9 GE_ABQ_Series.indd 9 3/6/ :03 PM
20 COOLING CAPACITY DATA / DUAL COMPRESSOR UNITS ABQ5 INDOOR UNIT WITH ACL360 OUTDOOR UNIT 05 SC 5 SC 5 SC 9000/ / /0.09 EVAPORATOR, WBE ( 0 F) Total Capacity (000 Btuh) Gross SC Sensible Heat Capacity (000 Btuh) Gross Total unit power input DR Wet Bulb depression ratio DBE Dry Bulb Temp. 0 ( F) of Air Entering Coil WBE Wet Bulb Temp. ( 0 F) of Air Entering Coil DBL Dry Bulb Temp. 0 ( F) of Air Leaving Coil WBL Wet Bulb Temp. ( 0 F) of Air Leaving Coil NOTES:. Direct interpolation is permissible Do not extrapolate.. Capacities above are based on DBE = 80 0 F. For higher or lower DBE, add following Correction Factor to SC =.08 x CFM ( DR) (DBE 80). 3. To calculate leaving conditions, follow this procedure: DBL = DBE (Sensible Capacity (Btuh) /.08 x CFM); WBL = DBL [DR (DBE WBE)]. 4. Total unit power input includes blower motor watts at nominal CFM & 0.4 ESP. 0 GE_ABQ_Series.indd 0 3/6/ :03 PM
21 FAN PERFORMANCE DATA / DIRECT DRIVE MOTORS MODEL No.: ABQ03 BLOWER MOTOR HP BLOWER MOTOR External Static Pressure (inch wg.) SPEED HIGH MEDIUM LO W HIGH MEDIUM LOW MODEL No.: ABQ05 BLOWER MOTOR HP BLOWER MOTOR External Static Pressure (inch wg.) SPEED HIGH MEDIU M LOW HIGH MEDIU M LO W NOTES:. Values include losses for dry coil, filter & unit casing.. Direct drive motors have single speed connection only. Thermostats are also single speed type only. Refer to the unit wiring diagram for connecting to other motor speeds. FAN PERFORMANCE DATA / BELTDRIVE MOTORS MODEL No.: ABQ07 w, CFM (L/S) 800 (849) 000 (944) 00 (038) 400 (33) 600 (7) 800 (3) 3000 (46) 300 (50) 3400 (605) External Static Pressure (inch wg.) RP M BHP RP M BHP RP M BHP RPM BHP RPM BHP RP M BHP RP M BHP 80* 0.6* I 84* 0.7* *.33* *.6* *.8* 33*.0* 380*.* 334*.3* 400*.3* 359*.47* 368*.73* II MODEL No.: ABQ0 w, CFM (L/S) 800 (3) 3000 (46) 300 (50) 3400 (605) 3600 (699) 3800 (793) 4000 (888) 400 (98) 4400 (076) 4600 (70) 4800 (65) 5000 (360) External Static Pressure (inch wg.) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP I RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 60* 0.6* 70* 0.75* * 0.69* 70* 0.80* * 0.77* * 0.88* *.0* *.3* NOTES (For ABQ07/ABQ0):.Values include losses for filters, unit casing and wet coils.. HP motor and alternative drive I to be used for the unshaded portion HP motor and alternative drive II to be used for the shaded portion. * For bold figures, consult your nearest GE representative for proper selection of drives. Drives shall be field supplied & installed. II GE_ABQ_Series.indd 3/6/ :03 PM
22 FAN PERFORMANCE DATA / BELT DRIVEN MOTORS MODEL No.: ABQ4 w, CFM (L/S) 4000 (888) 400 (98) 4400 (076) 4600 (70) 4800 (65) 5000 (360) 500 (454) 5400 (548) 5600 (643) 5800 (737) 6000 (83) 600 (96) 6400 (300) 6600 (35) w, CFM (L/S) 5000 (360) 500 (454) 5400 (548) 5600 (643) 5800 (737) 6000 (83) 600 (96) 6400 (300) 6600 (35) 6800 (309) 7000 (3303) 700 (3398) 7400 (349) 7600 (3587) 7800 (368) 8000 (3775) 800 (3870) 8400 (3964) 0. External Static Pressure (inch wg.) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 694*.* 743*.3* *.33* 76*.45* I 79*.43* *.57* *.7* *.87* MODEL No.: ABQ8 0. RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 75*.33* 73*.56* 787*.8* RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP II I RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP * 3.88* * 4.04* * 4.7* * 4.4* * 4.59* * 4.7* * 4.95* * 5.09* * 5.3* * 5.5* * 5.7* * 5.58* 83* 5.95* * 5.8* 85* 6.* * 6* 93* 6.4* * 6.36* 00* 6.78* * 6.6* * 6.84* II *.4* 737*.68* 793*.96* *.53* 750*.8* 80*.07* *.68* 756*.9* *.8* 76*.03* *.9* 775*.4* *.03* 788*.35* *.5* 795*.5* *.38* 800*.64* *.5* *.69* *.84* *.96* External Static Pressure (inch wg.) NOTES (For ABQ4/ABQ8):. Values include losses for filters, unit casing and wet coils.. Standard 5 HP motor and alternative drive I to be used for the unshaded portion. 3. Alt. 7.5 HP motor and alternative drive II to be used for the shaded portion. * For bold figures, consult your nearest GE representative for proper selection of drives. Drives shall be field supplied & installed. MODEL No.: ABQ5 w, CFM (L/S) 6000 (83) 6400 (300) 6800 (309) 700 (3398) 7600 (3587) 8000 (3775) 8400 (3964) 8800 (45) 900 (434) 9600 (4530) 0000 (479) 0400 (4907) 0800 (5096) 00 (586) 600 (5474) 000 (5663) 0.4 RPM BHP RPM BHP RPM BHP RPM BHP RPM 700*.6* *.8* I BHP RPM BHP RPM BHP RPM BHP RPM BHP * 6.6* * 6.9* * 7.* * 7.5* * 7.78* * 8.05* * 8.35* * 8.65* * 9.0* * 8.75* 065* 9.45* * 9.5* 067* 9.8* * 9.7* II * 3.05* * 3.4* * 3.4* External Static Pressure (inch wg.) * For bold figures, consult your nearest GE representative for proper selection of drives. Drives shall be field supplied & installed. NOTES:. Values include losses for filters, unit casing and wet coils.. Standard 7.5 HP motor and alternative drive I to be used for the unshaded portion. 3. Alt. 0 HP motor and alternative drive II to be used for the shaded portion. GE_ABQ_Series.indd 3/6/ :03 PM
23 ELECTRICAL DATA MODEL No.: ABQ03 POWER SUPPLY (V-Ph-Hz) VOLTAGE RANGE MIN. MAX. HP FLA FLA /7 6./ / /45 (STD. ) 0*/* 43.5/ / /70 4* /7 6./ /44. 40/45 (ALT. ) 0*/* 43.5/ / /80 4* /7.5 9./.4 3.8/6.6 5/0 0/ / (4 WIRE) BLOWER MOTOR** ELECTRIC HEATER MCA MOCP (STD. ) 0*/* 5./8..4/5. 5/30 5* /7.5 9./.4 7.5/0.4 0/5 (ALT. ) 0*/* 5./8. 5./ /30 5* MODEL No.: ABQ05 POWER SUPPLY (V-Ph-Hz) VOLTAGE RANGE MIN. MAX. HP FLA FLA /7 6./ /44. 40/45 (STD. ) 0*/* 43.5/ /7.4 70/80 4* /7 6./ / /45 (ALT.) 0*/* 43.5/5. 6./7 70/80 4* /7.5 9./.4 7.5/0. 4 0/5 0/ / (4 WIRE) BLOWER MOTOR** ELECTRIC HEATER MCA MOCP (STD. ) 0*/* 5./8. 5./8.9 30/30 5* /7.5 9./.4 8./ 0/5 (ALT.) 0*/* 5./8. 5.8/9.5 30/30 5* MODEL No.: ABQ07 POWER SUPPLY (V-Ph-Hz) VOLTAGE BLOWER RANGE MOTOR ELECTRIC HEATER MCA MOCP MIN. MAX. HP FLA FLA / (4 WIRE) 3.6 6/7.5 9./ /8.8 0/0 (STD. ) 0*/* 5./8. 3.5/7.3 5/30 5*/0*.8/ /4.5 35/45 5*/30* 38/ /6.5 60/ /7.5 9./ /0. 0/5 (ALT. ) 0*/* 5./8. 4.9/8.6 5/30 5*/0*.8/ / /45 5*/30* 38/ /6.9 60/70 MODEL No.: ABQ0 POWER SUPPLY (V-Ph-Hz) VOLTAGE BLOWER RANGE MOTOR ELECTRIC HEATER MCA MOCP MIN. MAX. HP FLA FLA / (4 WIRE) 3.6 6/7.5 9./ /8.8 0/0 (ALT.) 0*/* 5./8. 3.5/7.3 5/30 5*/0*.8/ /4.5 35/45 5*/30* 38/45.6 5/ / /7.5 9./ /0. 0/5 (STD.) 0*/* 5./8. 4.9/8.6 5/30 5*/0*.8/ / /45 5*/30* 38/ / /70 MODEL No.: ABQ4 & ABQ8 POWER SUPPLY (V-Ph-Hz) VOLTAGE RANGE 380/ (4 WIRE) BLOWER MOTOR ELECTRIC HEATER MIN. MAX. HP FLA FLA MCA MOCP /7.5 9./.4.6/5.5 5/30 (STD. ) 0*/* 5./ /34 35/35 5*/0*.8/ / /50 5*/30* 38/ / /70 35*/40* 53./ / / /7.5 9./.4 7.6/ /35 (ALT. ) 0*/* 5./8. 35./39 40/40 5*/0*.8/ /54. 50/60 5*/30* 38/ /73. 70/80 35*/40* 53./ /9. 90/0 0 MODEL No.: ABQ5 POWER SUPPLY (V-Ph-Hz) 380/ (4 WIRE) VOLTAGE RANGE BLOWER MOTOR ELECTRIC HEATER MIN. MAX. HP FLA FLA MCA MOCP */* 5./8. 35./39 40/ */0*.8/ /54. 50/60 (STD.) 5*/30* 38/ /73. 70/80 35*/40* 53./ /9. 90/ */* 5./ /4.5 40/ */0*.8/ / /60 (ALT.) 5*/30* 38/ / /80 35*/40* 53./ / /00 LEGEND FLA Full Load Amps HP Horse Power MOCP Maximum Over Current Protection MCA Minimum Circuit Amps * Combination of heater modules ** Single phase motors 3 GE_ABQ_Series.indd 3 3/6/ :03 PM
24 DIMENSIONS / ABQ03 - ABQ4 (HORIZONTAL DISCHARGE) NOTE: All dimensions are in mm (dimensions in brackets are in inches). DIMENSIONS MODEL A B C D E F G H J K L M ABQ03 09(43) 648(5.5) 575(.64 ) 483(9.0) 43(5.63) 406(5.98) 45(.77) 54(.34) 54(0.63) 97(.69) 553(.77) 5(5.94 ) ABQ05 09(43) 83(3) 600(3.6 ) 483(9.0) 4(8.8 ) 406(5.98) 45(.77) 707(7.83) 550(.65) 97(.69) 553(.77) 83(7.) ABQ07 360(53.5 ) 00(43.3) 600(3.6) 83(3 ) 8(7.6) 406(5.98) 66(.6) 995(39.7) 550(.65) 378(4.88) 7(8.38) 3(4.84 ) ABQ0 490(58.7) 400(55.) 675(6.57) 83(3) 33(3.) 406(5.98) 4(.65) 95(5) 65(4.6) 378(4.88) 7(8.38) 98(7.8 ) ABQ4 65(64) 600(63 ) 705(7.75 ) 3(5 ) 87(7.36) 406(5.98) 55(.6) 495(58.86) 655(5.8) 47(8.54 ) 79(3.4 ) 53(6.0 ) 4 GE_ABQ_Series.indd 4 3/6/ :03 PM
25 DIMENSIONS / ABQ03 - ABQ4 (VERTICAL DISCHARGE) NOTE: All dimensions are in mm (dimensions in brackets are in inches). DIMENSIONS MODEL A B C D E F G H J K L M ABQ03 09(43) 648(5.5) 575(.64 ) 483(9.0) 34(5.8) 406(5.98) 35(.38) 543(.38) 50(9.76) 85(.) 553(.77) 54(6.06 ) ABQ05 09(43) 83(3) 600(3.6 ) 483(9.0) 9(9.0 ) 406(5.98 ) 3(.6 ) 7(8.03) 50(9.76) 300(.8) 553(.77) 95(7.68 ) ABQ07 360(53.5 ) 00(43.3) 600(3.6) 83(3 ) 3(8.4 ) 406(5.98) 85(3.34) 99(39 ) 504(9.83) 30(.87) 697(7.53) 0(4.33) ABQ0 490(58.7) 400(55.) 675(6.57 ) 83(3 ) 365(4.38 ) 406(5.98) 35(.38) 99(5.5) 607(3.9 ) 338(3.9) 73(8.8 ) 3(4.84) ABQ4 65(64) 600(63 ) 705(7.75 ) 3(5 ) 4(8.8) 406(5.98) 49(.9) 497(58.95) 607(3.9 ) 370(4.59) 99(36.56) 0(4.33) 5 GE_ABQ_Series.indd 5 3/6/ :03 PM
26 DIMENSIONS / ABQ8 - ABQ5 (HORIZONTAL DISCHARGE) NOTE: All dimensions are in mm (dimensions in brackets are in inches). DIMENSIONS MODEL A B C D E F G H J K L M ABQ8 65(64) 070(8.5) 705(7.75) 575(6) 38(5.04) 483(9.0) 35(.38) 965(77.36) 655(5.79) 47(8.54) 79(3.4) 53(6.0) ABQ5 85(7.85) 36(93) 840(33.) 575(6) 590(3.3) 483(9.0) 50(.97) 57(88.86 ) 790(3.) 503(9.8) 93(35.94 ) 88(.34) 6 GE_ABQ_Series.indd 6 3/6/ :03 PM
27 DIMENSIONS / ABQ8 - ABQ5 (VERTICAL DISCHARGE) NOTE: All dimensions are in mm (dimensions in brackets are in inches). DIMENSIONS MODEL A B C D E F G H J K L M ABQ8 65(64) 070(8.5) 705(7.75) 575(6) 4(6.6) 483(9.0 ) 46(.8) 969(77.5) 596(3.46) 354(3.94) 878(34.57 ) 0(4.33) ABQ5 85(7.85) 36(93) 840(33.) 575(6) 65(4.6) 483(9.0) 74(.9) 7(87.8) 596(3.46) 704(7.7) 878(34.57) 0(4.33 ) 7 GE_ABQ_Series.indd 7 3/6/ :03 PM
28 490 (9.3") DIMENSIONS / HEATER BOX ABQ03 - ABQ05 45 (6.3") 5.4 (") TYP 05 (8.") ABQ07 - ABQ4 HEATER CONTROLS MTG PLATE HEATER CONTROLS MTG COVER 4 (6.") 5.4 (") TYP 05 (8.") MODEL DIMENSIONS A ABQ07 88 (3.) ABQ0 88 (3.) ABQ4 36(5.) HEATER ACCESS COVER HEATER CONTROLS MTG PLATE HEATER CONTROLS MTG COVER ABQ8 - ABQ5 49 (9.4") 5.4 (") TYP 05 (8.") 58 (6.3") NOTES:. All dimensions are in mm (dimensions in brackets are in inches).. Heater box is an optional feature. HEATER ACCESS COVER (BOTH SIDES) HEATER CONTROLS MTG COVER HEATER CONTROLS MTG PLATE 8 GE_ABQ_Series.indd 8 3/6/ :03 PM
29 DIMENSIONS MAHING CONDENSING (OUTDOOR) UNIT, MODEL NO.: ACL030 - ACL060 MODEL NUMBER A B C D E F G H ACL030 - ACL ACL04 - ACL NOTES:. All dimensions are in mm, (dimensions in brackets are in inches)..allow 3 (8mm) clearance to service end of the unit, (305mm) on remaining sides and 4 (60mm) between units for proper airflow. 9 GE_ABQ_Series.indd 9 3/6/ :03 PM
30 DIMENSIONS MAHING CONDENSING (OUTDOOR) UNIT, MODEL NO.: ACL075 - ACL0 NOTES:. All dimensions are in mm, (dimensions in brackets are in inches).. Allow 3 (8 mm) clearance to service end of the unit, 4 (60 mm) on remaining sides and 48 (9 mm) between units for proper airflow. 30 GE_ABQ_Series.indd 30 3/6/ :04 PM
31 DIMENSIONS MAHING CONDENSING (OUTDOOR) UNIT, MODEL NO.: ACL50 - ACL0 NOTES:. All dimensions are in mm, (dimensions in brackets are in inches).. Allow 3 (8 mm) clearance to service end of the unit, 48 (9 mm) on remaining sides for proper airflow. 3 GE_ABQ_Series.indd 3 3/6/ :04 PM
32 DIMENSIONS MAHING CONDENSING (OUTDOOR) UNIT, MODEL NO.: ACL40 & ACL300 NOTES:. All dimensions are in mm, (dimensions in brackets are in inches).. Allow 48 (9 mm) clearance on all sides for proper airflow. 3 GE_ABQ_Series.indd 3 3/6/ :04 PM
33 DIMENSIONS MAHING CONDENSING (OUTDOOR) UNIT, MODEL NO.: ACL [6.0"] 03 [8.0"] [83.50"] 73 [.88"] 943 [37.3"] 943 [37.3"] 97 [86.50"] 03 [80.0"] NOTES:. All dimensions are in mm, (dimensions in brackets are in inches).. Allow 48 (9 mm) clearance on all sides for proper airflow. 33 GE_ABQ_Series.indd 33 3/6/ :04 PM
34 TYPICAL SCHEMATIC WIRING DIAGRAM (MAHING WITH SINGLE COMPRESSOR UNITS) HVTB OR BMC L L L3 LUG BMC BM TO CONDENSING UNIT ATB HC HC 8 AFS NC C NO 30V BMC TO CONDENSING UNIT ATB LOCK(RED) SYSTEM(ORG) LOCK(RED) SYSTEM(YEL) ECB CONNECTION APPLICABLE FOR PH BM BMC OLR L L L3 30 TRANS 9 SEC PRI FUSE POWER(GRN) P3_## ON DIP DIP SWIH W W Y G C R TO CONDENSING UNIT ATB J_PROG LVTB R C G Y W W APPLICABLE FOR BM WITH EXTERNAL OLR (OPTION) TO HVTB THERMOSTAT / DDC CONTROLLER (by others) R 4Vac C BM CONTROL G STG COOLING Y STG HEATING W STG HEATING W BM BM LVTB G OLR 8 9 BMC ATB NOTE:. Refer to next page for legend, notes & wiring diagram for optional items.. Refer to unit control box (inside panel) for exact wiring diagram. 34 GE_ABQ_Series.indd 34 3/6/ :04 PM
35 TYPICAL SCHEMATIC WIRING DIAGRAM (MAHING WITH SINGLE COMPRESSOR UNITS) ECB DIP SWIH SETTINGS & LED INDICATORS DIP SWIH FUCTIONS FACTORY SETTINGS OF DIP SWIHES LED INDICATORS Green power on/off indicator S OFF=TEST MODE DISABLE ON= TEST MODE ENABLE DIP SWIH # S S S3 S4 Red system lock-out due to system fault S LOAD BALANCE OFF= ON= COMPRESSOR LEAD ON system fault diagnostic (Comp& Auto Lead Lag) OFF Yellow blinking slow - LPS/ HPS/ SSPS/ OLR/CB ckt fault S3 OFF= WITHOUT PUMP DOWN ON= WITH PUMP DOWN OPTION note: Set dip switch # 3 according to unit's option system fault diagnostic (always set Orange blinking slow - LPS/ HPS/ SSPS/ OLR/ CB ckt fault S4 on-board programming function to on) (pump down or no pump down) 9 H H H3 H4 TO HVTB L L L3 L L 7A 7A F F TF TF F3 73A T3F HEATER HC HC HEATER OPTION- HEATER TYPES OHT FL OHT OHT (#) FL FL FL OHT FL (#) OHT FL FL OHT 74A F7 75A F8 76A F9 TH TH T3H L3 HEATER HC3 OHT FL OHT (SEE TABLE) HC3 8 TO HVTB L L L3 7A F 7A F 73A F3 TF TF T3F HEATER 9 HC HC TG HEATER OPTION-3 TG T3G HEATER HEATER DATA TABLE HEATER DATA TABLE HTR OPT# STG I STG 5 K.W 6 K.W 5 K.W 6 K.W 7.5 K.W 0 K.W K.W 7.5 K.W 5 K.W 6 K.W 5 K.W 7.5 K.W 0 K.W 5 K.W 30 K.W 0 K.W.5 K.W 5 K.W 35 K.W * K.W 40 K.W * *0 K.W NOTES: HTR-35 & 40KW IS APPLICABLE FOR ABQ 8 MODEL ONLY TO HVTB L L L3 F7 F8 F9 74A 75A 76A TH TH T3H II STG 5 K.W 6 K.W 7.5 K.W 0 K.W.5 K.W 5 K.W *0 K.W HEATER K.W HC HC (SEE TABLE) TI TI T3I HEATER4 8 ) ANTI ICE OPTION COMP LPS OPTIONS A AI- 3A CONNECTION APPLICABLE FOR ANTI ICE ) VFC OPTION FOR BM RUN &TRIP INDICATION 48 BMCA-A 48A 5 BM ON 5A BM TRIP BMCA-A BM TRIP CONNECTION FOR BM WITH OLR 49 5 LEGEND AI ANTI ICE THERMOSTAT AFS AIRFLOW SWIH ATB AUXILIARY TERMINAL BLOCK AR AUXILIARY RELAY BM BLOWER MOTO R BMC BLOWER MOTOR CONTACTOR ECB ELECTRONIC CONTROL BOARD FL FUSE LINK HC HEATER CONTACTOR HVTB HIGH VOLTAGE TERMINAL BLOCK HTR HEATE R L LINE L LINE L3 LINE 3 LVTB LOW VOLTAGE TERMINAL BLOCK LUG LUG GROUND LLS LEAD LAG SWIH N N EUTRAL NTB NEUTRAL TERMINAL BLOCK OHT OVERHEAT THERMOSTAT OLR OVER LOAD RELAY SM SYSTEMIZE R VFC VOLT FREE CONTACT _ FIELD WIRIN G + DISCONNECT TAB - /4" FL OR MOHT NOTES. POWER SUPPLY, 380/45V-3PH-50Hz. THERMOSTAT CONTROL VOLTAGE - 4VAC.. ANY WIRE REPLACEMENT SHOULD BE OF THE 90 0 C OR ITS EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY. 3. A 3 TO 4 MINUTE (APPROX.) BUILT-IN SHORT CYCLE PROTECTION FOR COMPRESSOR IS AVAILABLE IN GE ELECTRONIC THERMOSTAT. 4. IF HEATERS ARE F ACTORY INSTALLED, PLEASE READ BROKEN LINES AS CONTINUOUS LINES. 5. FUSED DISCONNECT SWIH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY GE. 6. FOR ANY SAFETY TRIP OF COMP. (FAULT), VOLTAG E ACROSS TERMINAL X, X & IS 30 VAC. 5 OLR- 5 BM TRIP 35 GE_ABQ_Series.indd 35 3/6/ :04 PM
36 TYPICAL SCHEMATIC WIRING DIAGRAM (MAHING WITH DUAL COMPRESSOR UNITS) APPLICABLE FOR PH BM APPLICABLE FOR BM WITH EXTERNAL OLR TO HVTB HVTB BMC L 68 L L L3 L L BM BMC OLR LUG BM LVTB G OLR 8 9 BMC ATB TO CU ATB HC HC 8 C NC NO BMC 30V TO CU ATB TO CONDENSING UNIT ATB LIVE NEUTRAL OUTFAN OUTFAN X X HEATER HEATER INFAN P P COMP COMP 4B 4A B 4A 3B 3A LOCK(RED) SYSTEM(ORG) LOCK(RED) SYSTEM(YEL) ECB PRI FUSE 30 9 TRANS 40v v-0-v HP (HP) HP (HP) SEC POWER(GRN) DIP SWIH J_PROG LP (LP) LP (LP) 6A 3A B 3B TO CONDENSING UNIT ATB THERMOSTAT / DDC CONTROLLER LVTB 36 GE_ABQ_Series.indd 36 3/6/ :04 PM
37 TYPICAL SCHEMATIC WIRING DIAGRAM (MAHING WITH DUAL COMPRESSOR UNITS) S S S4 H H H3 H4 9 DIP SWIH FUCTIONS OFF=TEST MODE DISABLE LOAD BALANCE OFF= (Comp& Auto Lead Lag) TO HVTB L L L3 7A 7A F F 73A F3 TF TF T3F HEATER HC HC 8 HEATER OPTION- HEATER TYPES OHT FL OHT OHT (#) FL OHT (#) OHT FL FL FL FL FL OHT OHT FL OHT L L 74A F7 75A F8 76A F9 TH TH T3H HEATER3 30 HC3 L3 (SEE TABLE) HC3 8 TO HVTB L 7A F 7A F 73A F3 TF TF T3F HEATER 9 L ON= TEST MODE ENABLE ON= COMPRESSOR LEAD S3 OFF= WITHOUT PUMP DOWN ON= WITH PUMP DOWN OPTION on-board programming function (always set to on) L3 HC HC TG TG T3G HEATER OPTION-3 HEATER HEATER DATA TABLE HEATER DATA TABLE HTR OPT# STG I STG 5 K.W 5 K.W 6 K.W 6 K.W 7.5 K.W 7.5 K.W 0 K.W 5 K.W K.W 6 K.W 5 K.W 7.5 K.W 0 K.W 0 K.W 5 K.W.5 K.W 30 K.W 5 K.W 35 K.W K.W * 40 K.W *0 K.W * NOTES: HTR-35 & 40KW IS APPLICABLE FOR ABQ 8 & 5 MODELS ONLY. ECB DIP SWIH SETTINGS & LED INDICATORS 8 30 II STG 5 K.W 6 K.W TO HVTB L L L3 F7 F8 F9 74A 75A 76A TH TH T3H 7.5 K.W 0 K.W.5 K.W 5 K.W *0 K.W HEATER K.W HC HC (SEE TABLE) TI TI T3I HEATER4 FACTORY SETTINGS OF DIP SWIHES DIP SWIH # 8 ON OFF S S S3 S4 note: Set dip switch # 3 according to unit's option (pump down or no pump down) ) ANTI ICE OPTION COMP LPS COMP LPS Green Red Yellow Orange OPTIONS LED INDICATORS power on/off indicator system lock-out due to system fault system fault diagnostic system fault diagnostic ) VFC OPTION FOR BM RUN &TRIP INDICATION A B BM ON 48A 5A BM TRIP BM TRIP CONNECTION FOR BM WITH OLR BM TRIP blinking slow - LPS/ HPS/ SSPS/ OLR/CB ckt fault blinking slow - LPS/ HPS/ SSPS/ OLR/ CB ckt fault AI- AI- 3A 3B LEGEND AI ANTI ICE THERMOSTAT AFS AIRFLOW SWIH ATB AUXILIARY TERMINAL BLOCK AR AUXILIARY RELAY BM BLOWER MOTOR BMC BLOWER MOTOR CONTACTOR ECB ELECTRONIC CONTROL BOARD FL FUSE LINK HC HEATER CONTACTOR HVTB HIGH VOLTAGE TERMINAL BLOCK HTR HEATE R L LINE L LINE L3 LINE 3 LVTB LOW VOLTAGE TERMINAL BLOCK LUG LUG GROUND LLS LEAD LAG SWIH N N EUTRAL NTB NEUTRAL TERMINAL BLOCK OH T O VERHEAT THERMOSTAT OL R O VER LOAD RELAY SM SYSTEMIZE R VF C V OLT FREE CONTACT _ FIELD WIRIN G + DISCONNECT TAB - /4" FL OR MOHT NOTES. POWER SUPPLY, 380/45V-3PH-50Hz. THERMOSTAT CONTROL VOLTAGE - 4VAC.. ANY WIRE REPLACEMENT SHOULD BE OF THE 90 0 C OR ITS EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY. 3. A 3 TO 4 MINUTE (APPROX.) BUILT-IN SHORT CYCLE PROTECTION FOR COMPRESSOR IS AVAILABLE IN GE ELECTRONIC THERMOSTAT. 4. IF HEATERS ARE F ACTORY INSTALLED, PLEASE READ BROKEN LINES AS CONTINUOUS LINES. 5. FUSED DISCONNECT SWIH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY GE. 6. FOR ANY SAFETY TRIP OF COMP. (FAULT), VOLTAGE ACROSS TERMINAL X, X & IS 30 VAC. 37 GE_ABQ_Series.indd 37 3/6/ :04 PM
38 CONTROLS & SEQUENCE OF OPERATION Scroll compressors are designed to operate in single direction only. Hence, care has to be taken to ensure correct rotation when the system is operated. Verification of correct rotation is by observing that the suction pressure drops and discharge pressure rises when compressor run. Reverse rotation results in abnormal sound, as well as, substantially low current draw and by interchanging power supply wire L & L3 will correct this problem. The operation of the air conditioning unit is controlled by a 4VAC electronic control board. GENERAL The thermostat normally displays room temperature and mode of operation. The five buttons on the front of the unit allow complete control of the thermostat. The thermostat also allows to select continuous fan operation (useful when using an air cleaner) or have the fan come on with the compressor. SWIH FUNCTION - On/Off Key : Switch the system On or Off. - Up Key : To increases the set temperature. - Down Key : To decreases the set temperature. - Mode Key : Changes the mode to Fan, Cool, Heat or Auto. - Fan Key : Changes the Fan Operation to Auto or Continuous. - C/ F selection : By pressing Mode & UP key together, toggles between C to F or vice versa. USER CONTROLS Mode: Select the desired mode of operation by pressing of the mode button: Fan: Cool: Heat: Auto: In this mode of operation, the compressor will be in inactive state. Display shows room temperature. Fan will be running. In this mode of operation, the compressor will be ON a er a delay depending on the differential of room temperature & Set temperature. In this mode of operation, Fan is ON. In auto mode, thermostat provide automatic changeover from heating to cooling mode & vice versa. Thermostat automatically switches to maintain the desired temperature. DIP SWIH OPTIONS AND FUNCTIONS There are 4 small DIP (Dual in line package) switches on the back of the circuit board which must be configured by the installer. DIP SWIH SELECTION SWI H O N OFF N. A. - N. A. - 3 N. A. - 4 INDOOR SENSOR REMOTE SENSOR ACCU CONTROL PANEL HOOK-UP WIRING DIAGRAM ( THERMOSTAT CONTROLLER TO AIR HANDLING UNIT ) NOTE: OPTIONAL CONNECTION : IF REMOTE TEMPERATURE SENSING FUNCTION IS REQUIRED. SENSOR THERMOSTAT (ZAC P/N ) REMOTE SENSOR Y W Y G COMPRESSOR FAULT SIGNAL (VOLT-FREE CONTACT) ATB 4V(R) 4V(C) COMP COMP (COMMON) ( OPTIONAL CONNECTION ) FAULT FAULT W AHU CONTROL PANEL Note: Keep DIP SWIH, & 3 in OFF position only. LVTB R C G Y Y LEGEND: W ATB AUXILIARY TERMINAL BLOCK W LVTB LOW VOLTAGE TERMINAL BLOCK SUPPLY FAN CONTROL STG COOLING STG COOLING STG HEATER STG HEATER 4V ac 38 GE_ABQ_Series.indd 38 3/6/ :04 PM
39 INSTALLATION INSTRUCTIONS A. GENERAL Blower units are shipped completely wired. Only external power, interconnecting control wiring between outdoor and indoor units and refrigerant pipe connections are needed to complete the installation. For detailed instructions/informations, please refer to corresponding IOM manual. B. UNIT LOCATION & ACCESS SPACE The placement of the unit in relationship to the building is very important. A minimum of 36 inches clearance must be kept on the service access side and return air side. When making tubing connections, be sure to provide clearance for electrical connections. C. TUBING INSTALLATION Do not remove plugs from the compression fittings until tubing has been run and is ready for connection. a. Make sure the tubing is round, without dent or burrs. b. Cut tubing to the length required with a tube cutter carefully. Do not use a hacksaw. c. Remove burr from inside and outside using file or deburring tool. Note: Always use a gear type tube bender when making bends in suction line. When installing tubing through walls or along side of any structural members, be sure the tubing is isolated from these members or walls to avoid any transmission of vibration that may occur, while unit is running. ELECTRICAL STEP : INSTALLATION A) Please ensure power supply to the unit is as per unit nameplate (Volts/Ph/Hz) requirements. Caution: Operation of the unit on improper power supply will result in damage to the unit. Note: Use copper wires of proper rating for all field wiring. Warning: Before servicing or installation of the unit, always TURN OFF all power to the unit. There may be more than one disconnect switch. Ensure all of them are turned off. Electrical shock can cause personal injury or death. B) Ground & power wires Connect power wires to terminal block per wiring diagram. Connect ground wire to the ground lug inside the control box. C) Control wiring between outdoor & indoor unit Use 6 gauge color-coded wire between the indoor and outdoor units (control wiring). STEP : START-UP Refer to outdoor unit installation instructions for system start-up instructions and refrigerant charging method details. STEP 3: SEQUENCE OF OPERATION With power supplied to indoor and outdoor units, the unit starts responding to the thermostat mode requirement. Cooling mode: When thermostat calls for cooling, the blower motor in the indoor unit is switched on. The compressor contactor is energized to start the compressor and condenser fan. As the conditioned space approaches the thermostat cooling set point, the unit cycles off. Heating mode: When thermostat calls for heating, the blower motor in the indoor unit is switched on. The contactor for electric heater is switched on to energize the heaters. If the room temperature is not satisfied and there are two heaters installed, the second heater also will be energized. Once, the conditioned space approaches the desired temperature set point, the heating stages cycles off. Fan mode: In this mode the indoor unit blower motor is switched on alone. 39 GE_ABQ_Series.indd 39 3/6/ :04 PM
40 Middle East Air Conditioners Co. Ltd. Middle East Air Conditioners Co. Ltd. P.O. Box 4346 Dammam 344 KSA Kingdom of Saudi Arabia Tel: Fax: GE_ABQ_Series.indd 40 3/6/ :04 PM
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