McQuay. Screw Chiller Water Cooled. WHS Vintage A. Last Manufactured: Replacement Parts List No New 07/2012

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1 Replacement s List No New 07/2012 McQuay Screw Chiller Water Cooled WHS Vintage A Last Manufactured: 2000 To find your Daikin Applied parts distributor, call or visit

2 Contents s List Revision History...3 Nomenclature Serial Number...4 Unit Model Number- Nameplate...4 Unit Model Number- Complete...5 Compressors Compressors...6 Externally Mounted Common Components...7, 8 Mounting Hardware...9 Jet Pump Assembly & Tubing...10 Evaporator and Condenser Relief and Shut Off Valves...11 Head Gaskets, Tubes...11 Liquid Line- Filter Driers, Sight Glasses, Ball Valves, Expansion Valve...12 Suction & Discharge Line- Suction Valve, Suction O'Ring, Drain Pan, Ball Valves, Suction Flanges Starter Panel Components...14 Control Box Back Panel- Left Side...15, 16 Back Panel- Right Side...17, 18 Keypad (KDI) Components- Toggle Switch, Membrane, Control Board, Door Assy...19 Hardware- Latches, Catches, Doors...19 Sensors, Transducers, Wells, Cables...20 Liquid Injection- Solenoid Valves and Sight Glass...21 Water Pressure Differential Switch...21 Flow Switch Option...21 Screw Chiller; WHS Vintage A New 07/12 RPL / Page 2

3 s List Revision History Revision Date New 7/12 New Daikin Applied, Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN (763) Screw Chiller; WHS Vintage A New 07/12 RPL / Page 3

4 Nomenclature Serial Number STN U Factory STN= Staunton Unit Engineering Revision Serial Number Month of Manufacture: Year of A= Jan. Manufacture: B= Feb. 99= 1999 C= Mar. 00= 2000 D= Apr. E= May F= Jun G= Jul H= Aug J= Sep. K= Oct. L= Nov. M= Dec. Unit Model Number- Nameplate WHS 155 A Vintage Nominal Tonnage ex. 155 = 155 Tons Unit Type: WHS= Water- Cooled Screw Compressor Water Chiller Screw Chiller; WHS Vintage A New 07/12 RPL / Page 4

5 Nomenclature Unit Model Number- Complete WHS 155A S 27 S E R A ECC1 40 C L A NCC1 065 B A Y Code D Y G A V MYEY E 1 Y D Y Y 1 0A 00 Code Size (in nominal tons) 155A= 155 Tons 'A' Vintage 170A= 170 Tons 'A' Vintage 190A= 190 Tons 'A' Vintage 200A= 200 Tons 'A' Vintage 03 Refrigerant S= R22 A= R134a 04 Voltage 12= 208/60/3 27= 460/60/3 37= 575/60/3 05 HGBP/Suction Valves S= Suction Valve (both compressors) A= HGBP (circuit 1) + Suction Valves (both compr) Y= No Suction Valves/ No HGBP 06 Evaporator Insulation E= Single Layer Insulation (.75") D= Double Layer Insulation 07 Evaporator Size Option = 18"D x 12'L, 155 tubes 08 Evaporator Water Passes 1= 1 Pass 2= 2 Pass 3= 3 Pass 09 Evaporator Inlet Connection L= Left Hand R= Right Hand 10 Evaporator Head Options A= Victaulic B= Flanged C= Water Box Victaulic 2 Pass D= Water Box Victualic 3 Pass E= Water Box- Flanged 2 Pass F= Water Box- Flanged 3 Pass 11 Evaporator Water Side Options ECC1= 150psig non-asme ECC2= 150psig ASME ECC3= 250psig ASME ECC4= 350psig ASME 12 Evaporator Leaving Fluid Temperature F 13 Condenser Insulation C= None J=.75" 14 Condenser Size = 18"D x 12'L, 167 tubes (155) = 18"D x 12'L, 201 tubes (170, 190, 200) 15 Condenser Water Passes 2= 2 Pass 3= 3 Pass 16 Connection Water Inlet Connection L= Left Hand R= Right Hand 17 Condenser Head Options A= Victaulic B= Flanged C= Water Box Victaulic 2 Pass D= Water Box Victualic 3 Pass E= Water Box- Flanged 2 Pass F= Water Box- Flanged 3 Pass 18 Condenser Water Side Design Options NCC1= 150psig non-asme NCC2= 150psig ASME NCC3= 250psig ASME NCC4= 350psig ASME 19 Condenser Entering Fluid Temperature F 20 Water Pressure Differential Switch Y= None E= Evap Only C= Cond Only B= E + C 21 Pressure Vessel Code A= ASME G= ASME/CRN 22 CRN- Condenser N= None 1= BC 3= Sask 4= Man 5= Ont 6= Que 7= NB 8= NS 9= PEI 0= NF U= Yukon 23 Starting Options D= Delta-Delta S= Solid-State 24 Meter Selection Y= None A= Ammeter V= Voltmeter B= A + V 25 Ground Fault Protection G= Ground Fault Protection Y= None 26 Power Connection Option A= Main Circuit Breaker B= Single Point Power Block w 2/CB 27 Phase Voltage Monitor V= With Phase Reversal/Loss/Unbalance & Under/Over Voltage Montitor Control Y= None 28 MicroTech Options M Y E Y : Type of Control M= Microprocessor Control (Always M) 2: Reset Y= None A= Outside Ambient Air (includes sensor) 3: Language Options E= English M= Metric 4: Options Y= None M= with Modem C= with cooling tower bypass control & proportional motor current control B= M + C 29 Approval Listing E= ETL M= ETL/MEA D= C-ETL Y= None 30 Packaging 31 Always Y 32 Start Up 33 Warranty- Standard 34 Warranty- Extended 35 Always 1 36 Latest Code Sheet Revision 37. Revision 00= Latest Engineering Revision Screw Chiller; WHS Vintage A New 07/12 RPL / Page 5

6 Compressors Compressor Arrangements Compressor # 1 Compressor # 2 Control Box Starter Compressor Numbers Compressor Sizes Used in Each Unit Unit Model No. Compressor No.1 Compressor No.2 WHS155A Size 155 Size 155 WHS170A Size 155 Size 167 WHS190A Size 167 Size 175 WHS200A Size 175 Size 175 Number Size 155, 208/230/60/ Size 155, 460/60/ Size 155, 575/60/ Size 167, 208/230/60/ Size 167, 460/60/ Size 175, 208/230/60/ Size 175, 460/60/ Screw Chiller; WHS Vintage A New 07/12 RPL / Page 6

7 Compressors Externally Mounted Common Components Diagrams Right Side View 34 Junction Box Detail Left Side View P Top View Rear View Screw Chiller; WHS Vintage A New 07/12 RPL / Page 7

8 Compressors Externally Mounted Common Components No. Number Qty. 14 Crankcase Heater- 115V 200W Liquid Level Sensor Junction Box Assembly Screw Junction Box Cover Screw Solenoid Valve Assembly Solenoid Valve Assembly Gasket- Junction Box Washer Boot- Transducer Protector Screw Screw Gasket- Terminal Box P49 High Pressure Control Screw Chiller; WHS Vintage A New 07/12 RPL / Page 8

9 Compressors Mounting Hardware 312 Rear Compressor Foot Shim Drain Pan Compressor Mounting Bracket No. Number 45 Screw- Compressor Rear Foot Screw- Compressor- Front Foot Washer Vibration Pad- Between Bracket and Washer Vibration Pad- Between Shim and Drain Pan Qty. Screw Chiller; WHS Vintage A New 07/12 RPL / Page 9

10 Compressors Jet Pump Assembly & Tubing 757 Jet Pump Assembly Detail Tubing Jet Pump Tubing 6 No. Number Qty. 750 Jet Pump Ass'y Strainer Only Shut Off Valve Valve Core Valve Cap Shut Off Valve Jet Pump Assembly Detail No. Number Qty. 2 Housing Manifold Filter Housing Nozzle Oil Filter Wave Spring Plug- 9mm Plug/O'Ring O'Ring O'Ring O'Ring O'Ring Screw Screw Connector Screw Elbow Screw Chiller; WHS Vintage A New 07/12 RPL / Page 10

11 Evaporator and Condenser Relief and Shut Off Valves No. Qty. 175 Evap Relief Valve 250PSI Shut Off Valve Cond Relief Valve 300 PSI Elbow Shut Off Valve Head Gaskets, Tubes No. Number Qty. N/S Evaporator Head Gasket- 18" Gasket U Channel ' Tubes N/S Condenser Head Gasket Standard Head C17= A, B Water Box Head C17= C, D, E, F Water Box Cover C17= C, D, E, F Gasket U Channel ' Tubes WHS155A Tubes WHS170, 190, 200A N/S= Not Shown. NOTE: The Gaskets for Condenser heads are sold in two parts. The gasket itself is the rim that fits between the head and the Condenser's tube sheet. 2 & 3 pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles that separate the passes. The U-Channel adhesive is part number Screw Chiller; WHS Vintage A New 07/12 RPL / Page 11

12 Liquid Line Filter Driers, Sight Glasses, Ball Valves, Expansion Valve No. Number Qty. 231 Ball Valve " Filter Drier Filter Drier Core N/S Filter Drier Gasket Valve Body Sight Glass Saddle Expansion Valve Sight Glass N/S = Not Shown Screw Chiller; WHS Vintage A New 07/12 RPL / Page 12

13 Suction & Discharge Line Suction Valve, Suction O'Ring, Drain Pan, Ball Valves, Suction Flanges A 215 B 215 C Units with Suction Valves (C05= S, A, or B) A 215 B 215 C Units without Suction Valves (C05= Y, 1, or 2) No. Number Qty. 215 Flange Kit- Comp. Discharge A Washer B Flange Gasket C Flange Gasket Ball Valve Flange Kit- Suction Line Adapter O'Ring- Suction Elbow Suction Shut Off Valve- 3" Screw Vibration Pad- Drain Pan Ass'y Screw Chiller; WHS Vintage A New 07/12 RPL / Page 13

14 Starter Panel Components Check Component in Panel to Match Requirements Contactors Size K Size N Number AE16KNOAB AE16NNOA Overload Heaters Size K Contactors 29.0A A A A A A Size N Contactors 62.2A A H A A H A A H Primary Control Fuses 7A/ 600V A/ 600V Secondary Control Fuses 10A/ 250V A/ 250V Main Circuit Breaker Phase Voltage Relay- UV/OV 208 to 240V to 480V PVR L AR Ground Fault Current Sensor C311CT2 Ground Fault Monitor D84RPB1 Ground Fault Relay Auxilliary Contacts NO, NO NO, NC C320KGS4 C320KGS3 Time Delays C32OTP1 Screw Chiller; WHS Vintage A New 07/12 RPL / Page 14

15 Control Box Back Panel- Left Side Diagram TB HP 1 HP 2 T 2 CB Screw Chiller; WHS Vintage A New 07/12 RPL / Page 15

16 Control Box Back Panel- Left Side Components No. Number 135 Ground Screw Output Board Circuit Board- 3A 1P Transformer V Varistor- 30 VAC Ferrules Relay Socket Relay- 2PDT 24V Relay- Output Board Qty. Screw Chiller; WHS Vintage A New 07/12 RPL / Page 16

17 Control Box Back Panel- Right Side Diagram T J J1 EXV Board J2 26 Pin AOX- 04 Board 26 Pin BLK GRN RED WHT J3 BLK GRN RED WHT J4 J2 AC AC DC G J3 - + J4 - + J5 - + J A 106 Running Reset Active Power In VCT Compressor Switch 1 2 Keypad/LCD Display CPU Status Output HI Power Fuses AUX Out LO ADDRESS WARNING MCB 280 Digital Outputs B FUSE PORT A PORT B COMMUNICATIONS Analog Inputs Digital Inputs ADI Board AH4 AH5 AH6 AH1 AH2 AH3 DH1 DH2 DH3 125 typ. 126 typ TB2 T3 TB TB Guardistor Board #1 TB TB Guardistor Board #1 SC1 SC Screw Chiller; WHS Vintage A New 07/12 RPL / Page 17

18 Control Box Back Panel- Right Side Components No. Number Qty. 102 MCB280 Main Controller (must be programmed) A Power Fuse on MCB GDCT 2A B COM Port Fuse.25A ADI Board Circuit Board Mount- 11" Ribbon Cable- 34C Ribbon Cable- 50C Ribbon Cable- 50C Cable Clip T3 & T4 Transformer 24V- 18V Compressor Switch 125V Terminal Block Terminal Block Cover EXV Board Mounting Channel EXV Board SC1 & SC2 Signal Converter Spacer for SC Board Guardistor Control Guardistor Control Mount AOX Board AOX Board Mount Ribbon Cable- 26C Bushing Plug 4- Pin Female Plug 6- Pin Female Terminal Pin- Female Modem Assembly (includes modem, cord set) Modem only Cord Set only Modem Interface Cable Modem Gasket Modem Mounting Bracket- Vertical Screw Chiller; WHS Vintage A New 07/12 RPL / Page 18

19 Control Box Keypad (KDI) Components Toggle Switch, Membrane, Control Board, Door Assembly No. Number N/S Toggle Switch N/S Keypad Membrane N/S KDI Control N/S KDI Board Cover N/S KDI Door Assembly (includes Control standoff) N/S Control Board Standoff only N/S = Not Shown Qty. Control Box Hardware Latches, Catches, Doors No. Number Qty. N/S Latch- Lock N/S Power Door N/S Control Door N/S Magnet Fastener N/S Magnetic Catch Bracket N/S Door Gasket ft. N/S Sensor Cover N/S = Not Shown Screw Chiller; WHS Vintage A New 07/12 RPL / Page 19

20 Sensors Sensors, Transducers, Wells, Cables 563 S S12 S S S16 S S00 S11 installed outdoors 559 S S S S S14 S No. Number Qty. S00 Evaporator Leaving Water Temperature Sensor S01 Evaporator Entering Water Temperature Sensor S02 Suction #1 Temperature Sensor S08 Suction #2 Temperature Sensor S09 Condenser Entering Water Temperature Sensor S10 Condenser Leaving Water Temperature S11 % Unit Amps in control box S12 Compressor #1 Discharge Temperature Sensor S13 Compressor #2 Discharge Temperature Sensor S14 Liquid Line Temperature Sensor S16 Evaporator Pressure Transducer S17 Condenser Pressure Transducer S18 Liquid Pressure Transducer S20 Outdoor Air Temperature Sensor Evaporator/Condenser Sensor Well w/o Water Press. Diff. Switch (C20= Y,C or E) * w/ Water Press. Diff. Swith (C20= B,C, or E ) ** Fitting for Diff. Pressure Switch Well-.25" ** 563 Sensor Tube Transducer Boot Protector Transducer Cable Tee-.25 x.25 x * If Code 20= Y, the quantity is 4. If Code 20= B or C the quantity is 2. ** If Code 20= B, the quantity is 4. If Code 20= C or E the quantity is 2. Screw Chiller; WHS Vintage A New 07/12 RPL / Page 20

21 Liquid Injection Solenoid Valves and Sight Glass Compressor Mounting Bracket Drawing is typical for each circuit Evaporator Tube Support Bracket Qty. No. Number 252 Solenoid Valve Sight Glass Water Pressure Differential Switch Water Pressure Differential Switch: Flow Switch Option Number Qty. Water Flow Switch (Field Installed) Screw Chiller; WHS Vintage A New 07/12 RPL / Page 21

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