KRAL Screw Pumps. L Series.

Transcription

1 KRAL Screw Pumps. L Series.

2 Our new Medium Pressure Pump The new L pump makes life easier sturdy, with a low wear rate and easy to maintain. How the L pump fits into the KRAL product Applications. range. Operation, materials and accessories. Flow rates L: 1 to 20 gpm. Max. pressure: 900 psi. Max. inlet pressure: 350 psi. Temperature range: -5 F to 350 F magnetic coupling to 480 F. Casing: EN-GJS-400. Spindles: Nitrided steel. Available Certification: ABS, BV, CCS, DNV, GL, LRS, MRS, NK, RINA, KR. ATEX: Group II, Category 2 II 2 GD b/c. Heating: Electric, medium and steam heating. KRAL L series screw KRAL L series screw pumps deliver lubricating, pumps extend the non-abrasive and pressure range from the chemically neutral liquids. 230 psi limit of the K pump They are primarily used to 900 psi. This places the in industrial applications, medium-pressure L series such as: pump between the K and Oil burner technology, as high pressure burner pumps and double stations up to 500 psi. Marine applications, as lubricating oil pumps up C series. In standard applications, the L series can be a costeffective alternative to the CG series. KISS keep it short and simple. The old saying is particularly true when applied to the innovative L pump. Easy servicing. The main spindle of the L pump can be disassembled together with the to 900 psi. Mechanical engineering, as high-pressure hydraulic pumps up to 900 psi and lubricating oil pumps with a maximum intake pressure of 350 psi. Process engineering, particularly the production of polyurethane for highly viscous polyols and pressures up to The L pump takes highpressure marine applications a step further. Its casing is made from ductile iron and is therefore approved for use on board ships. The L pump also has a sealed, lifetime-lubricated, external bearing, which is not exposed to the pumped medium and is maintenance-free. Short and simple clear and easy. Simple selection, easy to operate. From the smallest to the largest size, all L pumps are generally available with top and inline flanges. Reliable starting, minimum wear and easy maintenance keep operation simple. seal casing, as all rotating parts are pre-assembled in the removable end cover. This makes the L series particularly easy to assemble, dismantle and maintain. 560 psi. 2

3 Many Advantages an Easy Decision Generally available with top and inline flanges. From the smallest to the largest size, all L pumps are generally available with top and inline flanges. Advanced surface treatment. The pump casing is specially heat treated to improve its anti-friction properties and minimize wear. Standard mechanical seals. There are different types of DIN compliant mechanical seals to choose from, depending on the operational requirements. Venting the seal chamber. The seal chamber has a dedicated vent hole. This simplifies correct pump venting during startup. Protection from overpressure. Self-venting. Residue does not collect. High-quality external bearing. A built-in overflow valve protects the pump from overpressure. Venting between the pressure and suction side starts directly at the mechanical seal. This ensures that even if the pump is mounted vertically, any trapped air will be displaced through the medium into the vent line. Any mechanical seal leakage drains through a weep hole immediately after the stationary seal face. Residue which could damage the ball bearing cannot collect unnoticed. KRAL L pumps use lifetime-lubricated, external ball bearings. FKM sealing discs with high temperature stability prevent wash out. This increases the life of the bearing and reduces maintenance costs. 3

4 A choice of shaft seals. Resistant O-rings. Heating option. One-piece casing. Standard is a mechanical seal in different variations. The hard face mechanical seal option contains graphite for reduced friction in dry running conditions. Also available are magnetic coupling and radial shaft seals. The O-rings of the hard face mechanical seal have a high fluorine content. This high quality material is chemically stable and can tolerate high temperatures without lasting deformation. Pump heating is available as an option and ensures easy startup, even at low ambient temperatures. The innovative one-piece casing design guarantees that pressure-side leakages are a thing of the past. Detachable end cover ISO flange. assembly. Long construction. Ductile iron casing. The flange is designed in compliance with ISO This allows the pump to be connected with conventional standard pump brackets. This design minimizes the volume required by the magnetic coupling option. All rotating parts such as bearing, seal and balance piston, are pre-assembled in the special designed end cover. This end cover assembly can be easily removed to simplify assembly, dis mantling and maintenance. The L series gets its name from its long construction. The long spindles allow a discharge pressure of up to 900 psi. The casing of the L pump is made from ductile iron and is therefore approved for use on board ships. 4

5 Technical Data Large variety of sizes for perfectly matching flow rates. Precise linear flow characteristics for variable speed applications. Sizes 5 through Flow rate (gpm) Rotational speed (rpm) 5

6 Technical data. Technical data Q th (1,450 min-¹, 0 bar) l/min 5 to to to to 84 Q th (1,750 rpm, 0 psi) gpm 1.5 to to 7 9 to to 25 Max. discharge pressure psi Temperature F with radial shaft seal NBR with radial shaft seal FKM with standard mechanical seal with hard face mechanical seal with magnetic coupling Viscosity cst min max. 7,000 7,000 7,000 7,000 Max. pressure at suction flange psi with radial shaft seal with standard mechanical seal with hard face mechanical seal with balanced mechanical seal with magnetic coupling

7 Models Large variety of KRAL pump models and arrangements open up numerous installation options. LFI flange mounted pump. The flange pump is the universal close coupled pump for horizontal installation. Other mounting positions are also possible. LFT pump with with flanges on top. The pump with top flanges for horizontal installation. LVI vertical pump. A vertical pump is a great choice if space is tight at the installation location or if a large, heavy pump is required. LVT vertical pump with flanges on top of each other. This space-saving, vertically mounted pump is also available with top flanges. 7

8 ELL / ELS. Thanks to the modular system, the single station provides various options and arrangements to perfectly suit your application. The compact design is more cost effective compared to an individually piped solution and can be adapted to any oil burner or other application. DLB. In critical applications two pumps are often required for redundancy. The double pump station DLB ensures reliable continuous operation and safety. DLC. Operational reliability and safety through a standby pump and added functionality. The compact DLC series saves valuable space and eliminates expensive piping and plumbing work. Lots of functionality and expandable options in a very small footprint. 8

9 Practical examples. Piston dosing system. Oil burner technology. Marine boilers for steam generation. Ship equipment supplier. Pumps: L 20 with magnetic coupling. Pressure: approx. 170 psi. Viscosity: Polyol 2,000 cst. Isocyanate 500 cst. Polyol and isocyanate are stirred and heated in pressure vessels. During recirculation, the magnetically coupled screw pumps convey the components gently and evenly. The medium goes through heated filters and the mixing head, to keep a constant mixing head temperature and viscosity. Excess quantity goes back to the tanks. Recirculation is stopped by pressing the trigger button. The dosing pumps switch to high pressure. The mixing head opens and the liquid mixture is injected into the mold. Series: ELL / ELS. Model: ELS for heavy fuel oil. Model: ELL for light fuel oil. Discharge pressure: 568 psi. Flow rate: 1.5 to 30 gpm. Because this is a modular concept, various versions are possible. Each type of burner has to meet different requirements, depending on the system concept. The KRAL oil burner supply station can be extended by adding individual functions, such as: pressure control deaeration flow measurement filtration gas/air separation Indicators and instrumentation can be rotated. Installation orientation left/ right can be adapted on site. KRAL provides the optimum solution for every customer request. Pump station: DLC. Medium: heavy fuel oil/ light fuel oil (MGO). Pressure: 570 psi. Flow rate: 1 to 40 gpm. KRAL pumps and stations are well known in the market for the highest quality. DLC pump stations allow boiler manufacturer to achieve their high quality goals. These are characterized by: highly efficient modular light weight durable low maintenance costs The boilers are supplied as a complete unit, with a burner and a burner control. KRAL DLC pump stations are used in this application as feed pumps. They deliver fuel to the burners. Double pump stations are installed for reliability of operation. Screw pumps for the ship pump package: feed pumps circulation pumps lubrication oil pumps hydraulic pumps KRAL works together in partnership with the world s most notable ship suppliers. Complete pump programs, optimum pricing, quality and knowhow are all particularly important to them. KRAL strives to provide excellent customer service and quick on-time deliveries. 9

10 KRAL - USA, Inc., P.O. Box 2990, Matthews NC 28106, 901A Matthews-Mint Hill Road, Matthews NC 28105, USA Tel.: (704) , Fax: (704) , sales@kral-usa.com Edition 06/ 12. All rights reserved. Subject to change.